Yamaha YZ250 Parts Catalog Download | Manualshive

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C

4

FIG. 13 TRANSMISSION

1 5BE–17411–00

AXLE, MAIN

1 1 1 1

2 93306–20540

BEARING

1 1 1 1

3 5BE–17151–00

GEAR, 5TH PINION

1 1 1 1

4 90201–253K0

WASHER, PLATE (T=1.0)

1 1 1 1

5 93440–25084

CIRCLIP

3 3 3 3

6 5CU–17131–00

GEAR, 3RD PINION

1 1 1 1

7 5BE–17141–10

GEAR, 4TH PINION

1 1 1 1

8 90387–2113G

COLLAR

1 1 1 1

9 5BE–17121–00

GEAR, 2ND PINION

1 1 1 1

10 90209–21332

WASHER

1 1 1 1

11 93306–00442

BEARING

1 1 1 1

12 93306–00426

BEARING

1 1 1 1

13 5BE–17421–00

AXLE, DRIVE

1 1 1 1

14 5BE–17211–00

GEAR, 1ST WHEEL

1 1 1 1

15 5BE–17251–00

GEAR, 5TH WHEEL

1 1 1 1

16 93440–25084

CIRCLIP

1 1 1 1

17 90209–21332

WASHER

1 1 1 1

18 5BE–17231–00

GEAR, 3RD WHEEL

1 1 1 1

19 90201–253K0

WASHER, PLATE (T=1.0)

1 1 1 1

20 5BE–17241–10

GEAR, 4TH WHEEL

1 1 1 1

21 93440–28062

CIRCLIP

1 1 1 1

22 90209–26348

WASHER

1 1 1 1

23 5BE–17221–00

GEAR, 2ND WHEEL

1 1 1 1

24 93306–20574

BEARING

1 1 1 1

25 93102–32337

OIL SEAL

1 1 1 1

26 90387–2515B

COLLAR

1 1 1 1

27 93210–22298

O–RING

1 1 1 1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5HC1

5HC2

5HC3

5HC4

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20
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23
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Summary of Contents for YZ250

Page 1: ...A2 YZ250M 5HC1 CANADA U S A SOUTH AFRICA YZ250 5HC2 EUROPE YZ250 5HC3 JAPAN YZ250M 5HC4 OCEANIA 205HC 100E1 ...

Page 2: ...A3 ...

Page 3: ...hich are to be supplied in an assembly are listed with a dot in front of the part name as shown below EXAMPLE CARBURETOR ASSY JET PILOT NOZZLE MAIN 4 Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit EXAMPLE PART NO DESCRIPTION Q TY REMARKS 2F5 83310 60 FRONT FLASHER LIGHT ASSY 2 115 83311 60 BULB 6V 18...

Page 4: ... Colouring Type xxxx xxx x a b c 4TW1 010 A 3 Model Label Affixing Location 4 Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No Country destination Model Code Production Code No Country destination 010 U S A 5HC1 020 CANADA 030 SOUTH AFRICA 010 FRANCE 020 GERMANY 5HC2 030 ESPAÑA 040 ENGLAND 050 ITALY 5HC3 010 JAPAN 010 AUSTRALIA 5HC4 020 NEW ZEAL...

Page 5: ... 2 2 2 2 12 5CU 1132A 00 VALVE 2 2 2 2 2 13 5CU 11351 10 GASKET CYLINDER 1 1 1 1 14 90116 10314 BOLT STUD 1 1 1 1 15 95617 10660 BOLT STUD 1 1 1 1 16 90116 10314 BOLT STUD 1 1 1 1 17 95617 10660 BOLT STUD 1 1 1 1 18 99530 14016 PIN DOWEL 2 2 2 2 19 95707 10500 NUT FLANGE 4 4 4 4 20 93210 74316 O RING 1 1 1 1 21 93211 02703 O RING 1 1 1 1 22 5CU 1131E 00 HOLDER 1 1 1 1 1 23 5CU 1131P 00 HOLDER 4 1 ...

Page 6: ...6 SPRING COMPRESSION 2 2 2 2 36 5CU 1131V 00 SHAFT 1 1 1 1 1 37 91317 04008 BOLT 3 3 3 3 38 5CU 11991 00 HOUSING 1 1 1 1 1 39 5CU 11993 00 GASKET 1 1 1 1 40 97007 05020 BOLT 4 4 4 4 41 92907 05600 WASHER PLATE 4 4 4 4 42 5CU 11995 00 SEAL HOUSING 1 1 1 1 43 5CU 1131M 00 COVER 1 1 1 1 44 353 13115 01 CONNECTOR SUCTION PIPE 1 1 1 1 45 5CU 11354 00 GASKET 1 1 1 1 46 98907 05016 SCREW BIND 4 4 4 4 47 ...

Page 7: ...NG B0060 1 1 1 1 KOYO 11 93300 60801 BEARING B0060 1 1 1 1 KOYO 12 5X4 11921 02 SHAFT GOVERNOR 1 1 1 1 13 24X 11953 01 GEAR GOVERNOR 1 1 1 1 14 90501 256L2 SPRING COMPRESSION 1 1 1 1 15 5CU 11952 00 PLATE 1 1 1 1 16 90201 150U6 WASHER PLATE 4 4 4 4 17 90387 152F2 COLLAR 1 1 1 1 18 93340 21505 BEARING 2 2 2 2 19 5CU 11912 00 RETAINER WEIGHT 1 1 1 1 20 5CU 11911 00 RETAINER 1 1 1 1 21 93507 16020 BA...

Page 8: ... 5 93310 218A6 BEARING 1 1 1 1 6 5CU 11400 00 CRANKSHAFT ASSY 1 1 1 1 7 5CU 11410 00 CRANKSHAFT 1 1 1 1 8 5CU 11420 00 CRANKSHAFT 1 1 1 1 9 5CU 11681 00 PIN CRANK 1 1 1 1 1 10 5CU 11651 00 ROD CONNECTING 1 1 1 1 11 93310 5240J BEARING 1 1 1 1 12 90209 24327 WASHER 2 2 2 2 13 93306 37808 BEARING 1 1 1 1 14 93102 20485 OIL SEAL 1 1 1 1 15 90280 03045 KEY WOODRUFF 1 1 1 1 16 93306 37808 BEARING 1 1 1...

Page 9: ... SD 12 22 5 HS 1 1 1 1 6 93306 00105 BEARING B6001 1 1 1 1 7 90201 08784 WASHER PLATE 1 1 1 1 8 99001 06600 CIRCLIP 1 1 1 1 9 5CU 12422 00 COVER HOUSING 1 1 1 1 10 5CU 12428 00 GASKET HOUSING COVER 2 1 1 1 1 11 93604 10011 PIN DOWEL 2 2 2 2 12 90430 06014 GASKET 1 1 1 1 13 95027 06025 BOLT FLANGE 2 2 2 2 14 95027 06065 BOLT FLANGE 2 2 2 2 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 10: ...62 00 CAP RADIATOR 1 1 1 1 6 5CU 12481 00 PIPE 1 1 1 1 1 7 4SS 12482 00 PIPE 2 2 2 2 2 8 5CU 12484 00 PIPE 4 1 1 1 1 9 90450 28014 HOSE CLAMP ASSY 4 4 4 4 10 90450 25037 HOSE CLAMP ASSY 2 2 2 2 11 90467 21068 CLIP 2 2 2 2 12 90480 15528 GROMMET 6 6 6 6 13 90387 0614M COLLAR 6 6 6 6 14 90119 06214 BOLT WITH WASHER 6 6 6 6 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 11: ...P ASSY 1 1 1 1 12 4SS 14401 10 AIR CLEANER CASE ASSY 1 1 1 1 13 5HC 14453 00 JOINT AIR CLEANER 1 1 1 1 1 14 3JD 14459 01 HOLDER GUIDE 1 1 1 1 15 3JD 14462 00 SEAL 1 1 1 1 16 3JD 14477 00 PLATE 1 1 1 1 17 95607 05100 NUT U 5 5 5 5 18 4SS 14417 00 COVER 1 1 1 1 1 19 90267 32070 RIVET BLIND 3 3 3 3 20 90201 03313 WASHER PLATE 6 6 6 6 21 4XM 14451 00 ELEMENT AIR CLEANER 1 1 1 1 22 90209 06096 WASHER 1...

Page 12: ... JET SLOW 40 1 1 1 1 AP 4MX 14948 04 JET SLOW 42 1 1 1 1 AP 4MX 14948 05 JET SLOW 45 1 1 1 1 AP 4MX 14948 06 JET SLOW 48 1 1 1 1 AP 4MX 14948 08 JET SLOW 52 1 1 1 1 AP 4MX 14948 09 JET SLOW 55 1 1 1 1 AP 4MX 14948 10 JET SLOW 58 1 1 1 1 AP 4MX 14948 11 JET SLOW 60 1 1 1 1 AP 4MX 14948 12 JET SLOW 62 1 1 1 1 AP 10 4SR 14916 CW NEEDLE N3CW 1 1 1 1 STD 4JT 14916 9G NEEDLE N89G 1 1 1 1 AP 4JT 14916 9H...

Page 13: ...7 663 14159 00 CLIP 1 1 1 1 18 98502 04014 SCREW PAN HEAD 4 4 4 4 19 4XL 14197 10 PIPE 2 2 2 2 20 4XL 14196 10 PIPE 1 1 1 1 21 676 14548 00 PIN FLOAT ARM 1 1 1 1 22 3TJ 14137 40 CLIP 5 5 5 5 23 4MX 14943 42 JET MAIN 175 1 1 1 1 STD 4SR 14943 90 JET MAIN 162 1 1 1 1 AP 4MX 14943 40 JET MAIN 165 1 1 1 1 AP 4MX 14943 91 JET MAIN 168 1 1 1 1 AP 4MX 14943 41 JET MAIN 170 1 1 1 1 AP 4MX 14943 92 JET MAI...

Page 14: ...0 PLATE 1 1 1 1 29 98580 04006 SCREW PAN HEAD 1 1 1 1 30 5HC 1410H 00 FUEL CUT SOLENOID VALVE 1 1 1 1 31 4JT 14147 00 O RING 1 1 1 1 32 5HC 14264 00 COLLAR 1 1 1 1 33 5HC 14275 00 SPRING 1 1 1 1 34 5HC 14922 00 SCREW THROTTLE 1 1 1 1 35 5HC 14934 00 SPRING THROTTLE STOP 1 1 1 1 36 5HC 14208 00 LEVER COMP 1 1 1 1 1 37 5HC 14216 00 SCREW 2 2 2 2 38 5HC 85885 00 THROTTLE SENSOR ASSY 1 1 1 1 39 5BE 14...

Page 15: ...OLT WITH WASHER 1 1 1 1 11 95027 06025 BOLT FLANGE 1 1 1 1 12 95027 08012 BOLT FLANGE 1 1 1 1 13 90201 08730 WASHER PLATE 1 1 1 1 14 3JE 14615 01 JOINT EXHAUST 1 1 1 1 1 15 5HC 14753 00 SILENCER EXHAUST 1 1 1 1 UR 5HC 14753 10 SILENCER EXHAUST 1 UR FOR USA 16 92017 06010 BOLT BUTTON HEAD 2 2 2 2 17 5CU 1469A 00 FIBER 1 1 1 1 UR 5HC 1469A 10 FIBER 1 UR FOR USA 18 90480 16561 GROMMET 2 2 2 2 19 9038...

Page 16: ... SUCTION PIPE 1 1 1 1 9 90445 08605 HOSE 1 1 1 1 10 5CU 15454 00 GASKET AIR CLEANER COVER 1 1 1 1 1 11 93612 16254 PIN DOWEL 2 2 2 2 12 90387 1712Y COLLAR 2 2 2 2 13 4L0 17471 00 PLATE COVER 1 1 1 1 14 90157 06077 SCREW PAN HEAD 2 2 2 2 15 4V4 15118 00 HOLDER 1 1 1 1 16 5CU 15118 00 HOLDER 1 1 1 1 17 90105 06556 BOLT WASHER BASED 2 2 2 2 18 90340 12059 PLUG STRAIGHT SCREW 1 1 1 1 19 90430 12227 GA...

Page 17: ...2 9 5CU 15431 00 COVER CRANKCASE 3 1 1 1 1 10 5CU 15462 00 GASKET CRANKCASE COVER 3 1 1 1 1 11 99530 08016 PIN DOWEL 2 2 2 2 12 95027 06030 BOLT FLANGE 8 8 8 8 13 95027 06050 BOLT FLANGE 1 1 1 1 14 5CU 15415 10 COVER GENERATOR 1 1 1 1 15 5CU 15463 00 GASKET CARBURETOR COVER 2 1 1 1 1 16 95027 06025 BOLT FLANGE 5 5 5 5 17 95027 06065 BOLT FLANGE 1 1 1 1 18 3Y1 15363 00 PLUG OIL 1 1 1 1 19 93210 191...

Page 18: ...ET WHEEL 1 1 1 1 11 214 15686 00 WASHER LOCK 1 1 1 1 12 97027 06016 BOLT 2 2 2 2 13 5CU 15651 00 GEAR KICK IDLE 1 1 1 1 14 90201 20276 WASHER PLATE 1 0T 1 1 1 1 15 99009 20400 CIRCLIP 1 1 1 1 16 93102 20484 OIL SEAL 1 1 1 1 17 4EW 15620 02 KICK CRANK ASSY 1 1 1 1 18 3SP 15621 02 BOSS KICK CRANK 1 1 1 1 19 93501 04011 BALL 1 1 1 1 20 90501 13720 SPRING COMPRESSION 1 1 1 1 21 90152 06010 SCREW COUNT...

Page 19: ...PRING COMPRESSION 6 6 6 6 12 90159 06016 SCREW WITH WASHER 6 6 6 6 13 5CU 16154 00 PLATE THRUST 1 1 1 1 1 14 2VM 16181 00 SPACER 1 1 1 1 1 15 93310 230T7 BEARING 1 1 1 1 16 2K7 16154 00 PLATE THRUST 1 1 1 1 1 17 90215 20231 WASHER LOCK 1 1 1 1 18 90170 20255 NUT 1 1 1 1 19 4XL 16356 00 ROD PUSH 1 1 1 1 1 20 93340 21505 BEARING 1 1 1 1 21 90201 125L6 WASHER PLATE 1 1 1 1 22 93440 10085 CIRCLIP 1 1 ...

Page 20: ...C3 FIG 12 CLUTCH 28 90430 05242 GASKET 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 21: ... 12 93306 00426 BEARING 1 1 1 1 13 5BE 17421 00 AXLE DRIVE 1 1 1 1 14 5BE 17211 00 GEAR 1ST WHEEL 1 1 1 1 15 5BE 17251 00 GEAR 5TH WHEEL 1 1 1 1 16 93440 25084 CIRCLIP 1 1 1 1 17 90209 21332 WASHER 1 1 1 1 18 5BE 17231 00 GEAR 3RD WHEEL 1 1 1 1 19 90201 253K0 WASHER PLATE T 1 0 1 1 1 1 20 5BE 17241 10 GEAR 4TH WHEEL 1 1 1 1 21 93440 28062 CIRCLIP 1 1 1 1 22 90209 26348 WASHER 1 1 1 1 23 5BE 17221 ...

Page 22: ...SION 28 9383E 14210 SPROCKET DRIVE 14T 1 1 1 1 STD 9383E 13144 SPROCKET DRIVE 13T 2141746130 1 1 1 1 AP 29 90215 21256 WASHER LOCK 1 1 1 1 30 90179 20255 NUT 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 23: ...ENT 1 1 1 1 6 93306 90501 BEARING 1 1 1 1 7 5CU 18140 01 STOPPER LEVER ASSY 1 1 1 1 8 90507 14064 SPRING TENSION 1 1 1 1 9 90201 06013 WASHER PLATE 1 1 1 1 10 90109 063F8 BOLT 1 1 1 1 11 5BE 18501 00 FORK SHIFT 1 1 1 1 1 12 5BE 18502 00 FORK SHIFT 2 1 1 1 1 13 5CU 18503 00 FORK SHIFT 3 1 1 1 1 14 4BR 18127 00 STOPPER SCREW 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 24: ... 18110 00 SHIFT PEDAL ASSY 1 1 1 1 7 95027 06020 BOLT FLANGE 1 1 1 1 8 93102 12224 OIL SEAL 1 1 1 1 9 3XJ 18173 00 PIN SHIFT 1 1 1 1 10 3XJ 18178 00 ROLLER SHIFT LEVER 1 1 1 1 11 3XJ 18182 00 PAWL SHIFTER 2 2 2 2 12 90501 052G5 SPRING COMPRESSION 2 2 2 2 13 3XJ 18184 00 PIN PAWL 2 2 2 2 14 5CU 18172 00 GUIDE SHIFT 1 1 1 1 15 90101 06664 BOLT 2 2 2 2 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC...

Page 25: ...ELF LOCKING 2 2 2 2 11 95817 10050 BOLT FLANGE 1 1 1 1 12 92907 10200 WASHER PLAIN 1 1 1 1 13 95607 10200 NUT SELF LOCKING 1 1 1 1 14 90105 10119 BOLT WASHER BASED 1 1 1 1 15 95607 10200 NUT SELF LOCKING 1 1 1 1 16 95027 08040 BOLT FLANGE 1 1 1 1 17 3JD 22178 10 TENSIONER 1 1 1 1 18 4EW 22178 00 TENSIONER 1 1 1 1 19 93300 60804 BEARING 2 2 2 2 20 90387 086N4 COLLAR 2 2 2 2 21 95027 08065 BOLT FLAN...

Page 26: ...1 7 95027 06030 BOLT FLANGE 1 1 1 1 8 90201 06071 WASHER PLATE 1 1 1 1 9 90183 06023 NUT SPRING 2 2 2 2 10 90387 0701A COLLAR 2 2 2 2 11 4ES 21642 00 GUARD FLAP 1 1 1 1 12 95027 06020 BOLT FLANGE 2 2 2 2 13 90387 06009 COLLAR 1 1 1 1 14 97707 60016 SCREW TAPPING 2 2 2 2 15 90201 06557 WASHER PLATE 2 2 2 2 16 99241 00080 EMBLEM YAMAHA 1 1 1 1 17 5CU 21781 00 EMBLEM 1 2 2 2 2 PART NO DESCRIPTION REM...

Page 27: ...GE 1 1 1 1 9 5ET 21730 10 SIDE COVER ASSY 3 1 1 1 1 10 5HD 2173E 00 GRAPHIC 1 1 1 1 1 11 90159 06182 SCREW WITH WASHER 3 3 3 3 12 90159 06078 SCREW WITH WASHER 1 1 1 1 13 4EW 2172A 00 PANEL 1 1 1 1 1 14 5ET 21740 10 SIDE COVER ASSY 4 1 1 1 1 15 5HD 2173F 00 GRAPHIC 2 1 1 1 1 16 90159 06182 SCREW WITH WASHER 3 3 3 3 17 90159 06078 SCREW WITH WASHER 1 1 1 1 18 4EW 2172A 00 PANEL 1 1 1 1 1 19 90183 0...

Page 28: ...BOLT HEXAGON SOCKET HEAD 4 4 4 4 13 5ET 22156 00 WASHER PLATE 4 4 4 4 14 4XM 22199 00 SUPPORT CHAIN 1 1 1 1 15 4XM 22128 00 COVER THRUST 1 1 1 1 1 16 95027 06050 BOLT FLANGE 2 2 2 2 17 90179 06568 NUT 2 2 2 2 18 95027 06010 BOLT FLANGE 1 1 1 1 19 5DH 22141 00 SHAFT PIVOT 1 1 1 1 20 90185 16127 NUT SELF LOCKING 1 1 1 1 21 90201 164H4 WASHER PLATE 1 1 1 1 22 5ET 2217A 00 ARM RELAY 1 1 1 1 23 93315 3...

Page 29: ...2 2 2 31 90201 14740 WASHER PLATE 3 3 3 3 32 90185 14112 NUT SELF LOCKING 3 3 3 3 33 5DH 2217F 01 ROD CONNECTING 1 1 1 1 1 34 93315 32056 BEARING 2 2 2 2 35 93109 20076 OIL SEAL 2 2 2 2 36 5HD 2135F 00 COVER 2 2 2 2 37 99244 00200 EMBLEM YAMAHA 2 2 2 2 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 30: ...1 1 4 3SP 22213 00 SEAT SPRING UPPER 1 1 1 1 5 509 23184 L0 CAP AIR VALVE 1 1 1 1 6 4JX 22226 00 BUSH SHOCK ABSORBER LOWER 1 1 1 1 7 5DH 23183 00 CIRCLIP 1 1 1 1 8 5DH 23183 00 CIRCLIP 1 1 1 1 9 4JX 22226 00 BUSH SHOCK ABSORBER LOWER 1 1 1 1 10 5DH 22212 20 SPRING K 4 8 1 1 1 5ET 22212 10 SPRING K APPROX 5 0 1 11 5DH 22214 00 GUIDE SPRING 1 1 1 1 1 12 5DH 22224 00 GUIDE SPRING 2 1 1 1 1 13 5DH 222...

Page 31: ...C14 FIG 20 REAR SUSPENSION 19 90105 105A2 BOLT WASHER BASED 1 1 1 1 20 90201 112U6 WASHER PLATE 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 32: ...35 10 CROWN HANDLE 1 6 90170 24373 NUT 1 1 1 1 7 90201 247L2 WASHER PLATE 1 1 1 1 8 3SP 23441 00 HOLDER HANDLE UPPER 2 2 2 2 9 95027 08035 BOLT FLANGE 4 4 4 4 10 95027 08040 BOLT FLANGE 4 4 4 4 11 5HD 23485 00 PLATE NUMBER 1 1 1 1 12 95027 06014 BOLT FLANGE 1 1 1 1 13 90201 286K9 WASHER PLATE 2 2 2 2 14 5HD 2339E 00 GRAPHIC 1 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 33: ...HD 23170 L0 CYLINDER COMP FRONT FORK 1 1 1 1 11 5CU 2316A L0 VALVE COMP 1 1 1 5HC 2316A M0 VALVE COMP 1 12 5HD 23111 L0 BOLT CAP 1 1 1 1 13 5DH 23142 L0 SEAT SPRING UPPER 1 1 1 1 14 5HD 23393 L0 NUT SPECIAL 1 1 1 1 15 5DH 23195 L0 RUBBER 1 1 1 1 16 5DH 23149 L0 WASHER SPRING UPPER 1 1 1 1 17 5DH 23118 L0 SPACER 1 1 1 1 18 4SS 23158 L0 GASKET 1 1 1 1 19 4SR 23141 L0 SPRING FRONT FORK K 0 42 1 4XL 2...

Page 34: ...C 2316A M0 VALVE COMP 1 32 5HD 23111 L0 BOLT CAP 1 1 1 1 33 5DH 23142 L0 SEAT SPRING UPPER 1 1 1 1 34 5HD 23393 L0 NUT SPECIAL 1 1 1 1 35 5DH 23195 L0 RUBBER 1 1 1 1 36 5DH 23149 L0 WASHER SPRING UPPER 1 1 1 1 37 5DH 23118 L0 SPACER 1 1 1 1 38 4SS 23158 L0 GASKET 1 1 1 1 39 4SR 23141 L0 SPRING FRONT FORK K 0 42 1 4XL 23141 L0 SPRING FRONT FORK K 0 43 1 1 5CU 23141 L0 SPRING K APPROX 0 43 1 40 3JD ...

Page 35: ...00 PROTECTER COMP 2 1 1 1 1 47 5DH 2314H 00 PROTECTER COMP 1 1 1 1 1 48 3SP 23356 L0 BOLT 2 6 6 6 6 49 5HC 2331E 00 GUIDE CABLE 1 1 1 1 50 4DA 23389 00 GUIDE CABLE 1 1 1 1 51 90119 05071 BOLT WITH WASHER 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 36: ...3 00 BAND TANK FITTING 1 1 1 1 1 13 4EW 2412F 00 BRACKET SEAT 1 1 1 1 14 98707 06025 SCREW FLAT HEAD 1 1 1 1 15 4SS 24181 00 DAMPER LOCATING 1 1 1 1 1 16 3JD 24500 01 FUEL COCK ASSY 1 1 1 1 1 17 4X8 24512 00 O RING 1 1 1 1 18 3AJ 24534 00 SEAL COCK 1 1 1 1 19 97801 03008 SCREW PAN HEAD 2 2 2 2 20 90445 116G8 HOSE 1 1 1 1 21 90467 10008 CLIP 2 2 2 2 22 90202 05193 WASHER PLATE 2 2 2 2 23 90149 0601...

Page 37: ...770 00 SEMI DOUBLE SEAT ASSY 1 1 1 1 2 5DH 24731 00 COVER SEAT 1 1 1 1 3 4SS 24728 00 BRACKET SEAT 2 2 2 2 4 97007 06012 BOLT 4 4 4 4 5 92907 06100 WASHER SPRING 4 4 4 4 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 38: ...4108 21011 TIRE 1 1 UR DUNLOP 94108 2110Y TIRE 80 100 21 51M M77 1 BRIDGESTONE 8 94227 21101 TUBE 80 100 21 TR4 BTL 1 1 1 DUNLOP 94209 21229 TUBE 80 100C 21 TR4 1 BRIDGESTONE 9 94309 21161 BAND RIM 70 80 100 21 1 1 1 DUNLOP 94330 21084 BAND RIM 3 00 21 1 BRIDGESTONE 10 2J5 25394 01 SPACER BEAD 1 1 1 1 11 5BE 25181 00 AXLE WHEEL 1 1 1 1 12 5DH 25183 00 COLLAR WHEEL 1 1 1 1 13 5BE 25186 00 COLLAR WH...

Page 39: ...00 SUPPORT PAD 1 1 1 1 7 1UY W0048 50 BLEED SCREW KIT 1 1 1 1 8 5DH W0045 00 BRAKE PAD KIT 1 1 1 5DH W0045 10 BRAKE PAD KIT 1 9 5DH 25933 00 PIN PAD 1 1 1 1 10 5DH 25916 00 PLUG 1 1 1 1 11 90105 08659 BOLT WASHER BASED 2 2 2 2 12 5DH 2314E 00 COVER HOSE 1 1 1 1 13 95827 06012 BOLT FLANGE 1 1 1 1 14 95027 08020 BOLT FLANGE 1 1 1 1 15 5DH 25875 00 HOLDER BRAKE HOSE 1 1 1 1 1 16 92907 08200 WASHER 1 ...

Page 40: ...273 TUBE 110 90 110 100 19TR4 1 1 1 DUNLOP 94211 19274 TUBE MCS 110 90 19 TR4 1 BRIDGESTONE 12 94311 19155 BAND RIM 110 90 110 100 19 1 1 1 DUNLOP 94321 19157 BAND RIM 2 15 19 1 BRIDGESTONE 13 3JE 25394 00 SPACER BEAD 1 1 1 1 14 4XM 25364 00 DAMPER 1 1 1 1 15 5ET 25450 00 SPROCKET DRIVEN 50T 1 1 1 1 STD 5ET 25447 00 SPROCKET DRIVEN 47T 1 1 1 1 AP 5ET 25448 00 SPROCKET DRIVEN 48T 1 1 1 1 AP 5ET 254...

Page 41: ...AIN 2 1 1 1 1 23 90101 08777 BOLT 2 2 2 2 24 90179 08299 NUT 2 2 2 2 25 5ET 25381 00 AXLE WHEEL 1 1 1 1 26 90185 20168 NUT SELF LOCKING 1 1 1 1 27 90201 203U1 WASHER PLATE 1 1 1 1 28 94561 55113 CHAIN REGINA 135RX3 113L 1 1 1 1 29 94661 55001 JOINT CHAIN 1 1 1 1 30 5ET 25367 00 COVER HUB DUST 2 2 2 2 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 42: ... 1 7 1UY W0048 50 BLEED SCREW KIT 1 1 1 1 8 5ET W0046 00 BRAKE PAD KIT 2 1 1 1 1 9 5DH 25828 50 SHIM CALIPER 1 1 1 1 10 5DH 25827 50 SHIM CALIPER 1 1 1 1 11 5DH 22898 50 INSULATOR HEAT 2 2 2 2 12 8CR 25924 00 PIN PAD 1 1 1 1 13 5DH 25916 00 PLUG 1 1 1 1 14 5DH 25718 01 PROTECTOR DISK BRAKE 1 1 1 1 15 95027 06012 BOLT FLANGE 2 2 2 2 16 4GY 27491 00 PROTECTOR 1 1 1 1 17 95027 06016 BOLT FLANGE 2 2 2...

Page 43: ...E 1 1 1 1 8 95027 06025 BOLT FLANGE 2 2 2 2 9 4SS 26273 00 ROTOR 1 1 1 1 10 4SS 26259 00 COLLAR 1 1 1 1 11 4SS 26256 00 SCREW GRIP END 1 1 1 1 12 4SS 2632G 00 SCREW 1 1 1 1 13 5HC 26311 00 CABLE THROTTLE 1 1 1 1 1 14 4SS 26287 01 COVER CAP GRIP 1 1 1 1 15 5HC 26335 00 CABLE CLUTCH 1 1 1 5HC 26335 10 CABLE CLUTCH 1 16 93210 06001 O RING 1 1 1 1 17 5HD 26342 00 BOOT CABLE 1 1 1 1 18 90387 227H7 COLL...

Page 44: ...4SS 25880 00 PUSH ROD COMP 1 1 1 1 11 4SS 25868 00 BOOT MASTER CYLINDER 1 1 1 1 12 4SS 2538E 00 NUT ADJUSTING 2 2 2 2 13 4SS 83913 00 COLLAR LEVER 1 1 1 1 1 14 3YX 25866 10 CIRCLIP 1 1 1 1 15 4SS 25866 00 CIRCLIP 1 1 1 1 16 4SS 2583G 00 WASHER 1 1 1 1 17 4SS 83922 01 LEVER 2 1 1 1 1 18 95606 06100 NUT U 1 1 1 1 19 4SS 2589F 00 BOLT LEVER 1 1 1 1 20 3YK 25867 00 BRACKET MASTER CYLINDER 1 1 1 1 21 4...

Page 45: ...IS 1 1 1 1 7 90201 08089 WASHER PLATE 1 1 1 1 8 90468 16191 CLIP 1 1 1 1 9 5ET 27411 00 FOOTREST 1 1 1 1 1 10 5ET 27421 00 FOOTREST 2 1 1 1 1 11 90240 10142 PIN CLEVIS 2 2 2 2 12 91401 25015 PIN COTTER 2 2 2 2 13 90508 282B8 SPRING TORSION 1 1 1 1 14 90508 282B9 SPRING TORSION 1 1 1 1 15 5ET 27311 00 STAND SIDE 1 1 1 1 16 90201 10119 WASHER PLATE 2 2 2 2 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC...

Page 46: ... 1 1 1 9 3XP 25852 50 CAP RESERVOIR 1 1 1 1 10 2VN 25854 00 DIAPHRAGM RESERVOIR 1 1 1 1 11 2VN 25855 00 BUSH DIAPHRAGM 1 1 1 1 12 90467 12053 CLIP 2 2 2 2 13 90445 137H9 HOSE 1 1 1 1 14 92014 06016 BOLT BUTTON HEAD 2 2 2 2 15 95027 06012 BOLT FLANGE 1 1 1 1 16 5DH 25873 00 HOSE BRAKE 2 1 1 1 1 17 90401 10168 BOLT UNION 2 2 2 2 18 90201 10118 WASHER PLATE 4 4 4 4 19 2VM 25876 00 HOLDER BRAKE HOSE 2...

Page 47: ...RATOR 1 5CU 85560 00 BASE ASSY 1 1 1 1 2 5CU 85550 10 ROTOR ASSY 1 1 1 1 3 90149 06011 SCREW 3 3 3 3 4 90179 10394 NUT 1 1 1 1 5 90201 10591 WASHER PLATE 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 48: ... 1 1 1 4 90109 06027 BOLT 1 1 1 1 5 95607 06100 NUT U 1 1 1 1 6 97007 05016 BOLT 2 2 2 2 7 5HD 26337 00 BOLT ADJUSTING 1 1 1 1 8 5HD 83951 00 BOLT CABLE ADJUSTING 1 1 1 1 9 5HD 26372 00 COVER HANDLE LEVER 1 1 1 1 1 10 23X 83976 00 SWITCH HANDLE 1 1 1 1 1 11 90464 13077 CLAMP 2 2 2 2 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 49: ...310 00 IGNITION COIL ASSY 1 1 1 1 4 95027 06016 BOLT FLANGE 2 2 2 2 5 4PE 82370 10 PLUG CAP ASSY 1 1 1 1 6 90464 15195 CLAMP 1 1 1 1 7 90464 50255 CLAMP 2 2 2 2 8 90464 13073 CLAMP 1 1 1 1 9 90464 50255 CLAMP 1 1 1 1 10 90464 50255 CLAMP 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 50: ...0 SPRING K 5 6 1 1 1 1 AP 2 5ET 23141 20 SPRING K APPROX 0 40 2 2 2 2 AP 5ET 23141 00 SPRING K APPROX 0 41 2 2 2 2 AP 5ET 23141 30 SPRING K APPROX 0 42 2 2 2 2 AP 5ET 23141 10 SPRING K APPROX 0 43 2 2 2 2 AP 5ET 23141 40 SPRING K APPROX 0 44 2 2 2 2 AP 4SS 23141 10 SPRING FRONT FORK K 0 38 2 2 2 2 AP 4SS 23141 20 SPRING FRONT FORK K 0 39 2 2 2 2 AP 4SS 23141 30 SPRING FRONT FORK K 0 40 2 2 2 2 AP ...

Page 51: ...0 PISTON STD 1 1 1 1 3 5CU 11603 00 PISTON RING SET STD 1 1 1 1 4 5CU 11633 00 PIN PISTON 1 1 1 1 5 93450 19052 CIRCLIP 2 2 2 2 6 5CU 11650 00 CONNECTING ROD ASSY 1 1 1 1 7 5CU 11651 00 ROD CONNECTING 1 1 1 1 8 5CU 11681 00 PIN CRANK 1 1 1 1 1 9 90209 24327 WASHER 2 2 2 2 10 93310 5240J BEARING 1 1 1 1 11 93310 218A6 BEARING 1 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5HC1 5HC2 5HC3 5HC4 ...

Page 52: ... 1494F 07 B 11 4JT 1494F 09 B 11 4JT 1494F 11 B 11 4JT 1494F 13 B 11 4JT 1494F 15 B 11 4MX 14943 40 B 10 4MX 14943 41 B 10 4MX 14943 42 B 10 4MX 14943 43 B 10 4MX 14943 44 B 10 4MX 14943 45 B 11 4MX 14943 91 B 10 4MX 14943 92 B 10 4MX 14943 93 B 10 4MX 14943 94 B 10 4MX 14943 95 B 11 4SR 14943 90 B 10 4MX 14948 04 B 9 4MX 14948 05 B 9 4MX 14948 06 B 9 4MX 14948 07 B 9 4MX 14948 08 B 9 4MX 14948 09...

Page 53: ...4SS 25852 00 D 13 2VN 25854 00 D 15 4SS 25854 00 D 13 2VN 25855 00 D 15 2VN 25866 00 D 15 3YX 25866 10 D 13 4SS 25866 00 D 13 3YK 25867 00 D 13 4SS 25868 00 D 13 5ET 25872 00 D 13 5DH 25873 00 D 15 5DH 25875 00 D 8 2VM 25876 00 D 15 4SS 25880 00 D 13 4SS 25889 00 D 13 4SS 2589F 00 D 13 4EW 25894 00 D 15 5DH 25916 00 D 11 D 8 5DH 25919 00 D 8 5DH 25919 50 D 11 8CR 25924 00 D 11 5DH 25933 00 D 8 4XM...

Page 54: ... 11 93106 30044 D 9 93106 30045 D 9 93109 11073 B 6 93109 20076 C 11 C 12 93109 28043 C 11 93210 06001 D 12 93210 11073 D 14 93210 15620 D 15 93210 15639 B 2 93210 19123 B 14 93210 19216 B 15 93210 22298 C 4 93210 53638 B 12 93210 74316 B 2 93211 02703 B 2 93300 60801 B 4 93300 60804 C 8 93306 00105 B 6 93306 00426 C 4 93306 00442 C 4 93306 07202 D 9 93306 20540 C 4 93306 20574 C 4 93306 27205 D 9...

Page 55: ...SHIFT SHAFT C7 CHASSIS FRAME C8 FENDER C9 SIDE COVER C10 REAR ARM C11 REAR SUSPENSION C13 STEERING C15 FRONT FORK D2 FUEL TANK D5 SEAT D6 FRONT WHEEL D7 FRONT BRAKE CALIPER D8 REAR WHEEL D9 REAR BRAKE CALIPER D11 STEERING HANDLE CABLE D12 FRONT MASTER CYLINDER D13 STAND FOOTREST D14 REAR MASTER CYLINDER D15 GENERATOR E2 HANDLE SWITCH LEVER E3 ELECTRICAL 1 E4 ALTERNATE CHASSIS E5 OPTIONAL PARTS 1 E...

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