CHECKING THE CLUTCH PLATES.....................................................5-48
CHECKING THE CLUTCH SPRINGS ..................................................5-49
CHECKING THE CLUTCH HOUSING ................................................. 5-49
CHECKING THE CLUTCH BOSS ........................................................ 5-49
CHECKING THE PRESSUR PLATE 2 ................................................. 5-50
CHECKING THE PRESSURE PLATE 1 ............................................... 5-50
CHECKING THE PUSH LEVER SHAFT AND PUSH ROD..................5-50
INSTALLING THE CLUTCH.................................................................. 5-50
SHIFT SHAFT .............................................................................................5-54
REMOVING THE SHIFT SHAFT .......................................................... 5-55
CHECKING THE SHIFT SHAFT .......................................................... 5-55
CHECKING THE STOPPER LEVER ....................................................5-55
INSTALLING THE SHIFT SHAFT ......................................................... 5-55
OIL PUMP ................................................................................................... 5-57
REMOVING THE OIL PAN ................................................................... 5-60
CHECKING THE SPROCKET AND CHAIN .........................................5-60
CHECKING THE OIL PUMP ................................................................5-60
CHECKING THE RELIEF VALVE ......................................................... 5-61
CHECKING THE OIL DELIVERY PIPES.............................................. 5-61
CHECKING THE OIL STRAINER......................................................... 5-61
CHECKING THE OIL NOZZLES .......................................................... 5-61
ASSEMBLING THE OIL PUMP ............................................................ 5-62
INSTALLING THE OIL/WATER PUMP ASSEMBLY..............................5-62
INSTALLING THE OIL PAN .................................................................. 5-63
CRANKCASE .............................................................................................5-65
DISASSEMBLING THE CRANKCASE ................................................. 5-67
CHECKING THE CRANKCASE ........................................................... 5-67
CHECKING THE BEARING AND OIL SEALS ..................................... 5-67
ASSEMBLING THE CRANKCASE .......................................................5-67
CRANKSHAFT ........................................................................................... 5-69
REMOVING THE CONNECTING RODS AND PISTONS.....................5-71
REMOVING THE CRANKSHAFT ASSEMBLY ..................................... 5-71
CHECKING THE CYLINDER AND PISTON.........................................5-72
CHECKING THE PISTON RINGS ........................................................ 5-72
CHECKING THE PISTON PIN .............................................................5-73
CHECKING THE BIG END BEARINGS ............................................... 5-74
INSTALLING THE CONNECTING ROD AND PISTON ........................ 5-77
CHECKING THE CRANKSHAFT ......................................................... 5-80
CHECKING THE CRANKSHAFT DRIVE SPROCKET......................... 5-80
CHECKING THE CRANKSHAFT JOURNAL BEARINGS ....................5-80
INSTALLING THE CRANKSHAFT........................................................ 5-82
TRANSMISSION......................................................................................... 5-84
REMOVING THE TRANSMISSION ......................................................5-89
CHECKING THE SHIFT FORKS .......................................................... 5-89
CHECKING THE SHIFT DRUM ASSEMBLY........................................5-90
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk
