3
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE .........................................................................3-1
INTRODUCTION ....................................................................................3-1
PERIODIC MAINTENANCE AND LUBRICATION CHART.....................3-1
ENGINE.........................................................................................................3-4
ADJUSTING THE VALVE CLEARANCE ................................................ 3-4
SYNCHRONIZING THE THROTTLE BODIES ....................................... 3-7
ADJUSTING THE EXHAUST GAS VOLUME .........................................3-8
ADJUSTING THE THROTTLE CABLE FREE PLAY .............................. 3-9
CHECKING THE SPARK PLUGS......................................................... 3-10
MEASURING THE COMPRESSION PRESSURE ...............................3-11
CHECKING THE ENGINE OIL LEVEL ................................................. 3-12
CHANGING THE ENGINE OIL.............................................................3-12
MEASURING THE ENGINE OIL PRESSURE ..................................... 3-13
ADJUSTING THE CLUTCH CABLE FREE PLAY ................................3-14
REPLACING THE AIR FILTER ELEMENT ...........................................3-15
CHECKING THE THROTTLE BODY JOINTS ...................................... 3-16
CHECKING THE FUEL LINE ...............................................................3-16
CHECKING THE CRANKCASE BREATHER HOSE ............................ 3-17
CHECKING THE EXHAUST SYSTEM ................................................. 3-17
ADJUSTING THE EXUP CABLES .......................................................3-18
CHECKING THE EXUP SERVO MOTOR............................................. 3-19
CHECKING THE COOLANT LEVEL ....................................................3-19
CHECKING THE COOLING SYSTEM ................................................. 3-20
CHANGING THE COOLANT ................................................................3-20
CHASSIS .................................................................................................... 3-23
ADJUSTING THE FRONT DISC BRAKE ............................................. 3-23
ADJUSTING THE REAR DISC BRAKE ............................................... 3-23
CHECKING THE BRAKE FLUID LEVEL .............................................. 3-24
CHECKING THE FRONT BRAKE PADS.............................................. 3-24
CHECKING THE REAR BRAKE PADS ................................................ 3-25
CHECKING THE FRONT BRAKE HOSES...........................................3-25
CHECKING THE REAR BRAKE HOSE ............................................... 3-25
ADJUSTING THE REAR BRAKE LIGHT SWITCH ..............................3-25
BLEEDING THE HYDRAULIC BRAKE SYSTEM .................................3-26
ADJUSTING THE SHIFT PEDAL ......................................................... 3-27
ADJUSTING THE DRIVE CHAIN SLACK ............................................3-27
LUBRICATING THE DRIVE CHAIN......................................................3-28
CHECKING AND ADJUSTING THE STEERING HEAD ......................3-28
CHECKING THE FRONT FORK .......................................................... 3-30
ADJUSTING THE FRONT FORK LEGS .............................................. 3-30
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY................ 3-32
CHECKING THE TIRES .......................................................................3-33
CHECKING THE WHEELS .................................................................. 3-35
CHECKING AND LUBRICATING THE CABLES ..................................3-35
LUBRICATING THE LEVERS...............................................................3-35
LUBRICATING THE PEDAL .................................................................3-36
LUBRICATING THE SIDESTAND......................................................... 3-36
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
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