Yamaha YZF660N 2022, Owner'S Manual

Page 1: ...ehicle MOTORCYCLE OWNER S MANUAL Specifications Consumer information Motorcycle care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrument and control functio...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBEB20E0 book Page 1 Monday September 6 2021 11 24 AM...

Page 3: ...injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or s...

Page 5: ...NUAL 2022 by Yamaha Motor Co Ltd 1st edition September 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed...

Page 6: ...tment 7 1 Tool kits 7 2 Periodic maintenance charts 7 3 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing cowlings 7...

Page 7: ...Replacing a license plate light bulb 7 34 Supporting the motorcycle 7 34 Troubleshooting 7 35 Troubleshooting chart 7 36 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 S...

Page 8: ...They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is avai...

Page 9: ...THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A2 100kPa 1bar kPa psi 250 36 290 42 290 42 250 36 kPa ps...

Page 10: ...3R 03 0808 BEB 2811P 00 E13 STATIONARY NOISE TEST INFORMATION TESTED 88 dB A AT 4375 r min SILENCINGSYSTEM YAMAHA IDENTIFICATION B4T1WSB BAT 2118G 00 STATIONARY NOISE TEST INFORMATION TESTED 87 dB A A...

Page 11: ...Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibilit...

Page 12: ...ain tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a...

Page 13: ...cle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessori...

Page 14: ...ange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep...

Page 15: ...Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if eq...

Page 16: ...damping force adjuster page 4 23 5 Shift pedal page 4 13 6 Spring preload adjuster page 4 23 7 Engine oil filler cap page 7 11 8 Engine oil level check window page 7 11 9 Engine oil drain bolt page 7...

Page 17: ...page 4 15 3 Spring preload adjuster page 4 21 4 Compression damping force adjuster page 4 21 5 Rebound damping force adjuster page 4 21 6 Front brake fluid reservoir page 7 22 7 Brake pedal page 4 14...

Page 18: ...tch lever page 4 13 2 Left handlebar switches page 4 11 3 Multi function meter unit page 4 5 4 Main switch steering lock page 4 2 5 Right handlebar switches page 4 11 6 Throttle grip page 7 17 7 Brake...

Page 19: ...tandard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTI...

Page 20: ...ey cannot be removed TIP The headlight s will turn on when the engine is started To prevent battery drain do not leave the key in the ON position without the engine running EAU10664 OFF All electrical...

Page 21: ...warning light comes on if the en gine oil pressure is low TIP When the vehicle is turned on the light should come on go off briefly and then remain on until the engine is start ed Otherwise have a Ya...

Page 22: ...en go off Otherwise have a Yamaha dealer check vehicle EAU93230 ABS warning light This warning light comes on when the vehicle is first turned on and goes off after starting riding If the warning ligh...

Page 23: ...standard keys re registered EAU92981 Multi function meter unit The multi function meter unit is also equipped with a display brightness and shift timing indicator light settings mode WARNING EWA12423...

Page 24: ...55 Imp gal of fuel remains the last segment starts flash ing Refuel as soon as possible TIP If a problem is detected in the electrical circuit the fuel level segments will flash repeatedly If this occ...

Page 25: ...us fuel consump tion display km L L 100 km or MPG an average fuel consumption dis play AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ _ MPG a coolant temperature display _ _ C an air temperature display...

Page 26: ...h until it is reset TIP If you do not reset the fuel reserve trip meter manually it will reset automati cally and disappear from the display after refueling and traveling 5 km 3 mi EAU89181 Instantane...

Page 27: ...display to the average fuel con sumption display and hold the RES switch until it resets After resetting is shown un til the vehicle has traveled some distance EAU93210 Coolant temperature display Thi...

Page 28: ...r bar will appear at the bottom of the display Use the RES switch to select the de sired brightness level and push the SEL to confirm it Shift timing indicator light The shift timing indicator light h...

Page 29: ...ator light will flash and the select ed increment will be displayed on the tachometer Use the RES switch to select the de sired engine speed for deactivating the shift timing indicator light TIP Be su...

Page 30: ...hrottle is stuck EAU12713 Start switch Push this switch to crank the engine with the starter See page 6 2 for start ing instructions prior to starting the en gine EAU88273 Hazard switch OFF Use this s...

Page 31: ...ifting gears pull the clutch lever toward to the han dlebar Release the lever to engage the clutch and transmit power to the rear wheel TIP The lever should be pulled rapidly and released slowly for s...

Page 32: ...atures a dual electronic con trol system which acts on the front and rear brakes independently Operate the brakes with ABS as you would conventional brakes If the ABS is activated a pulsating sensatio...

Page 33: ...ing However special tools are required so please consult your Yamaha dealer NOTICE ECA20100 Be careful not to damage the wheel sensor or wheel sensor rotor other wise improper performance of the ABS w...

Page 34: ...ion such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the f...

Page 35: ...ed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems NOTICE ECA11401 Use only unleaded gasoline The use of...

Page 36: ...ration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children...

Page 37: ...then remove the cover by remov ing the quick fasteners 2 Remove the hexagon wrench 3 Remove the bolts with the hexa gon wrench 4 Lift the seat rearward and up to re move it To install the rider seat...

Page 38: ...he seats are properly secured before riding EAU39672 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for parking in narrow spaces Fold the mir rors back to th...

Page 39: ...preload The spring preload setting is deter mined by measuring distance A shown in the illustration The shorter distance A is the higher the spring pre load the longer distance A is the lower the spri...

Page 40: ...ng force turn the adjuster in direction a until it stops and then count the clicks in direction b TIP Be sure to perform this adjustment on the left fork leg TIP When turning the damping force adjuste...

Page 41: ...pring preload Turn the adjusting ring in direction a to increase the spring preload Turn the adjusting ring in direction b to decrease the spring preload Align the appropriate notch in the ad justing...

Page 42: ...gen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assemb...

Page 43: ...ions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly...

Page 44: ...the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check the system via the following procedure TIP This check is...

Page 45: ...stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not...

Page 46: ...ts ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose...

Page 47: ...e grip free play and lubricate ca ble and grip housing 7 17 7 27 Control cables Make sure that operation is smooth Lubricate if necessary 7 26 Drive chain Check chain slack Adjust if necessary Check c...

Page 48: ...ghtened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working c...

Page 49: ...1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result...

Page 50: ...have a Yamaha dealer check the vehicle 3 Shift the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch when the engine starts or after 5 se...

Page 51: ...not designed to withstand the shock of forced shifting EAU85370 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicat...

Page 52: ...on Fuel consumption depends largely on your riding style Consider the follow ing tips to reduce fuel consumption Shift up swiftly and avoid high en gine speeds during acceleration Do not rev the engin...

Page 53: ...rforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while...

Page 54: ...manual and the tools provided in the tool kits are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perf...

Page 55: ...AU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40...

Page 56: ...system YZF690N Check control system for dam age Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi...

Page 57: ...0 km 24000 mi 3 Air filter case check hose Clean 4 Clutch Check operation Adjust 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check oper...

Page 58: ...14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Bra...

Page 59: ...ivoting points Check operation Lubricate with lithium soap based grease 25 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 26 Engine oil filter car tridge Rep...

Page 60: ...wo years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 30 Throttle grip hous...

Page 61: ...quick fastener screws and then pull cowling A off as shown 2 Remove the bolts and nut and then pull cowling B off as shown To install the cowling 1 Place cowling B in its original po sition and then...

Page 62: ...cessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean...

Page 63: ...oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then...

Page 64: ...IP Skip steps 6 8 if the oil filter cartridge is not being replaced 6 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 7 Apply a thin...

Page 65: ...her Make sure that no foreign mate rial enters the crankcase 11 Check the O ring for damage and replace it if necessary 12 Install and tighten the engine oil filler cap 13 Start the engine and then le...

Page 66: ...ke sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained over many years o...

Page 67: ...lace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti fre...

Page 68: ...n unusually wet or dusty areas However the air filter check hose can be easily reached and should be frequently checked and cleaned if necessary To clean the air filter check hose 1 Remove the air fil...

Page 69: ...cold EAU64412 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to main...

Page 70: ...g the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yama...

Page 71: ...ave been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use...

Page 72: ...ormance adverse han dling characteristics and a short ened tire life EAU22083 Adjusting the clutch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free...

Page 73: ...Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake lig...

Page 74: ...ha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassembl...

Page 75: ...r dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit val...

Page 76: ...chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Push down on the drive chain un der the end of the drive chain guard 4 Measure distance A...

Page 77: ...g the alignment marks on each side of the swingarm make sure that both drive chain slack adjusting plates are in the same position for proper wheel alignment 3 Tighten the axle nut and then tighten th...

Page 78: ...the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substance...

Page 79: ...lled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehi...

Page 80: ...ould be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have...

Page 81: ...fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage...

Page 82: ...nd See page 7 34 WARNING To avoid injury se curely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and...

Page 83: ...pace KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the b...

Page 84: ...for the individ ual circuits are located under the rider seat See page 4 18 TIP To access the main fuse remove the starter relay cover as shown If a fuse is blown replace it as follows 1 Starter relay...

Page 85: ...hicle lights Except for the license plate light bulb this model s lights are all LED If an LED light does not come on check the fuses and then have a Yamaha dealer check the vehicle If the license pla...

Page 86: ...ntil it stops 6 Place the license plate light unit in the original position and then in stall the bolts EAU67131 Supporting the motorcycle Since this model is not equipped with a centerstand use maint...

Page 87: ...re any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitat...

Page 88: ...a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer ch...

Page 89: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recomm...

Page 90: ...y be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main...

Page 91: ...for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the wind...

Page 92: ...nts left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary c...

Page 93: ...s will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure...

Page 94: ...de API service SG type or higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir...

Page 95: ...e Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ7S F Voltage capacity 12 V...

Page 96: ...MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle ident...

Page 97: ...urpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uplo...

Page 98: ...E CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any devic...

Page 99: ...overheating 7 37 Engine serial number 10 1 Engine stop switch 4 12 Engine trouble warning light 4 4 F Front and rear brake pads checking 7 22 Front fork adjusting 4 21 Front fork checking 7 29 Fuel 4...

Page 100: ...Swingarm pivots lubricating 7 29 T Tachometer 4 6 Throttle grip and cable checking and lubricating 7 27 Throttle grip free play checking 7 17 Tires 7 17 Tool kits 7 2 Transmission gear display 4 7 Tr...

Page 101: ...UBEB20E0 book Page 3 Monday September 6 2021 11 24 AM...

Page 102: ...DIC183 PRINTED IN JAPAN 2021 09 0 8 1 CR E...