Yamaha Z150D, Owner'S Manual

Page 1: ...Printed in Japan April 2004 0 4 1 Printed on recycled paper Z150D LZ150D Z175D Z200D LZ200D OWNER S MANUAL 68F 28199 16 U S A Edition LIT 18626 05 95 U68F16 Hyoshi 3 11 04 12 36 AM Page 1...

Page 2: ...EMU25071 ZMU01690 Read this owner s manual carefully before operating your outboard motor U68F16 Hyoshi 3 11 04 12 36 AM Page 2...

Page 3: ...A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor NOTE A NOTE provides key information to make procedures easier or clearer Yamaha continually seeks adv...

Page 4: ...cle type 17 Trim tab with anode 17 Tilt support lever for power trim and tilt or hydro tilt model 18 Top cowling lock levers 18 Flushing device 18 Tachometer 19 Digital tachometer 19 Oil level indicat...

Page 5: ...ing and adjusting spark plug 56 Checking fuel system 57 Inspecting fuel filter 58 Cleaning fuel filter 58 Inspecting idling speed 59 Checking water in engine oil tank 60 Checking wiring and connectors...

Page 6: ...key switch is equipped with the mo tor the key identification number is stamped on your key as shown in the illustration Record this number in the space provided for reference in case you need a new k...

Page 7: ...oard s 2001 ex haust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke en gines These engines are equivalent to the U S EPA s 2006 stan...

Page 8: ...r tak ing drugs About 50 of all boating fatali ties involve intoxication Have an approved personal flotation de vice PFD on board for every occupant It is a good idea to wear a PFD whenever boating At...

Page 9: ...and shut off the engine Be informed about boating safety Additional publications and information can be obtained from many organizations including the fol lowing United States Coast Guard Consumer Aff...

Page 10: ...troke outboard oil or another 2 stroke engine oil with a NMMA certified TC W3 rate Refer to Owner s manual EMU25500 Basic boating rules Rules of the road Just as there are rules which apply when you a...

Page 11: ...l circum stances which may render a departure from the above rules necessary in order to avoid immediate danger In other words follow the standard rules ex cept when a collision will occur unless both...

Page 12: ...l to do so If the operator of a power driven vessel is preparing to go around a bend that may obstruct the view of other wa ter vessels the operator should sound a pro longed blast on the whistle 4 to...

Page 13: ...into port and black buoys are to port left side When navigating out of port your posi tion with respect to the buoys should be re versed red buoys should be to port and black buoys to starboard Many...

Page 14: ...FLAMMABLE AND EXPLOSIVE Do not smoke when refueling and keep away from sparks flames or other sources of ignition Stop engine before refueling Refuel in a well ventilated area Refuel portable fuel tan...

Page 15: ...inimum octane ratings Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems EMU25660 Engine oil Use Yamalube 2 M outboard oil I...

Page 16: ...r oper ating load Yamaha dealers stock a range of propellers and can advise you and install a propeller on your outboard that is best suited to your ap plication NOTE Select a propeller which will all...

Page 17: ...emote control box 14 15 13 11 12 18 1 2 3 4 9 10 8 6 5 7 2 19 16 17 ZMU04850 1 Top cowling 2 Top cowling lock lever s 3 Trim tab anode 4 Propeller 5 Cooling water inlet 6 Anti cavitation plate 7 Anode...

Page 18: ...ck trigger To shift out of neutral first pull the neutral in terlock trigger up 1 Power trim and tilt switch 2 Remote control lever 3 Neutral interlock trigger 4 Neutral throttle lever 5 Main switch c...

Page 19: ...is in the neutral position After the button is pushed the throttle be gins to open after the remote control lever is moved at least 35 After using the free accelerator return the remote control lever...

Page 20: ...ition to the engine This will prevent the boat from running away un der power WARNING EWM00120 Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg while operati...

Page 21: ...trims the outboard motor up then tilts it up Pressing the switch down tilts the outboard mo tor down and trims it down When the switch is released the outboard motor will stop in its current position...

Page 22: ...time For instructions on using the power trim and tilt switches see pages 40 and 42 EMU26240 Trim tab with anode The trim tab should be adjusted so that the steering control can be turned to either th...

Page 23: ...en lift off the cowling When the cowling check to be sure it fits properly in the rubber seal Then lock the cowling again by moving the levers downward CAUTION ECM00550 The air intake grille on the to...

Page 24: ...and engine trouble warning indicators only operate when the en gine is equipped with the appropriate func tions EMU26540 Oil level indicators three indicators The indicators on the gauge show the sta...

Page 25: ...ill start to blink For fur ther information on reading the indicator see page 26 CAUTION ECM00050 Do not continue to run the engine if the overheat warning indicator is on Serious engine damage will o...

Page 26: ...trim and tilt switch EMU26620 Trim meter digital type This meter shows the trim angle of your out board motor NOTE Memorize the trim angles that work best for your boat under different conditions Adju...

Page 27: ...e is kept in memory by bat tery power The stored data will be lost if the battery is disconnected EMU26700 Clock Press the mode button repeatedly until the indicator on the face of the gauge points to...

Page 28: ...a warning device has activated Get back to the port within troll ing engine speed EMU26730 Low battery voltage warning indicator If battery voltage drops the display will auto matically turn on and b...

Page 29: ...to display the fuel flow of the port engine A for port will also be displayed Press the set button a third time to return the display to the total fuel flow of both engines for port and starboard wil...

Page 30: ...additives The Yamaha digital speedometer and fuel management meter calculates speed miles traveled and fuel economy by water movement at the stern of the boat This distance can vary greatly from the...

Page 31: ...rning device has activated Consult your Yamaha dealer if the problem can not be located and corrected EMU26823 Overheat warning twin engines This engine has an overheat warning device If the engine te...

Page 32: ...ff the warning activation on the engine not affected by overheating turn off the main switch of the engine over heating EMU26843 Oil level warning and oil filter clogging warning Oil injection models...

Page 33: ...E The warning for oil filter clogging is similar to the warnings for low oil level and overheat ing To make troubleshooting easier check for engine overheating first then oil level and finally oil fil...

Page 34: ...does not have a capacity plate consult the boat manufacturer The information presented in this sec tion is intended as reference only It is not possible to provide complete in structions for every pos...

Page 35: ...tion and the desired use Test runs at different heights can help deter mine the optimum mounting height Con sult your Yamaha dealer or boat manufacturer for further information on de termining the pro...

Page 36: ...ng at full throttle for more than 5 minutes at a time Let the engine cool between full throttle runs Vary en gine speed occasionally 5 After the first 10 hours Operate the engine normally EMU27101 Pre...

Page 37: ...rating the engine after a long peri od 12 months of storage proceed as fol lows 1 Start the engine Leave it idling WARNING EWM00090 Do not touch or remove electrical parts when starting or during oper...

Page 38: ...deposits Yamaha recommends the use of Ring Free Fuel Additive available from your Yamaha dealer Ring Free Fuel Addi tive has repeatedly proven its ability to clean combustion deposits from inside the...

Page 39: ...n be added 2 Turn on the main switch The Yamaha oil injection system will automatically feed oil from the remote oil tank to the engine oil tank 3 Operate the engine normally CAUTION ECM00570 When the...

Page 40: ...than 300 cm3 0 32 US qt 0 26 Imp qt 1500 cm3 1 6 US qt 1 31 Imp qt or less Add oil see page 33 Red Yellow Green 300 cm3 0 32 US qt 0 26 Imp qt or less more than 1500 cm3 1 6 US qt 1 31 Imp qt Check o...

Page 41: ...ss gas which could cause brain damage or death when inhaled Symptoms include nausea dizziness and drowsiness Keep cockpit and cab in areas well ventilated Avoid blocking exhaust outlets 1 If there is...

Page 42: ...could cause people and objects in the boat to be thrown forward 3 Turn the main switch to on 4 Turn the main switch to start and hold it for a maximum of 5 seconds 5 Immediately after the engine star...

Page 43: ...gine is run ning overheating and serious damage could occur Stop the engine and check whether the cooling water inlet on the lower case or the cooling water pilot hole is blocked Consult your Yamaha d...

Page 44: ...in the fully closed position 2 Move the gear shift lever quickly and firmly from neutral to reverse Remote control models 1 Pull up the neutral interlock trigger if equipped and move the remote contro...

Page 45: ...t engine and propeller Correct trim is also affected by variables such as the load in the boat sea conditions and running speed WARNING EWM00740 Excessive trim for the operating condi tions either tri...

Page 46: ...boat is moving use the power trim and tilt switch lo cated on the remote control device or tiller handle if equipped EMU27911 Adjusting boat trim When the boat is on plane a bow up attitude results in...

Page 47: ...ifficult and dangerous NOTE Depending on the type of boat the outboard motor trim angle may have little effect on the trim of the boat when operating EMU27931 Tilting up and down If the engine will be...

Page 48: ...p Power trim and tilt models power tilt models 1 Place the remote control lever the gear shift lever in neutral 2 Disconnect the fuel line from the out board motor or close the fuel cock 3 Press the p...

Page 49: ...e sure to retract the trim rods complete ly during mooring This protects the rods from marine growth and corrosion which could damage the power trim and tilt mechanism EMU28052 Procedure for tilting d...

Page 50: ...outboard motor to its normal position as soon as the boat is back in deeper water CAUTION ECM00260 Do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the sur...

Page 51: ...t water After operating in salt water wash out the cooling water passages with fresh water to prevent them from becoming clogged with salt deposits NOTE For cooling system flushing instructions see pa...

Page 52: ...ling speed in neutral LZ150TR 700 30 r min LZ200TR 700 30 r min Z150TR 700 30 r min Z175TR 750 30 r min Z200TXR 700 30 r min Z200TLR 750 30 r min Engine Type 2 stroke V Displacement 2596 0 cm3 158 41...

Page 53: ...ew and fuel cock to prevent fuel from leaking USE CARE when transporting fuel tank whether in a boat or car DO NOT fill fuel container to maximum capacity Gasoline will expand consid erably as it warm...

Page 54: ...tachment 1 Wash the outboard motor body using fresh water For further information see page 52 2 Fill the fuel tank with fresh fuel and add one ounce of Yamaha Fuel Conditioner and Stabilizer Part No L...

Page 55: ...OTE A flushing attachment is available from your Yamaha dealer EMU28410 Lubrication oil injection models 1 Grease the spark plug threads and in stall the spark plug s and torque to proper specificatio...

Page 56: ...CTROLYTIC FLUID OUT OF REACH OF CHILDREN Batteries vary among manufacturers There fore the following procedures may not al ways apply Consult your battery manufacturer s instructions Procedure 1 Disco...

Page 57: ...or Check the motor for scratches nicks or flak ing paint Areas with damaged paint are more likely to corrode If necessary clean and paint the areas A touch up paint is avail able from your Yamaha deal...

Page 58: ...Maintenance 53 Yamaha genuine parts and accessories are available from your Yamaha dealer...

Page 59: ...Inspection replace ment Anode s internal Inspection replace ment Battery Inspection charging Cooling water pas sages Cleaning Cowling clamp Inspection Fuel filter can be dis assembled Inspection repl...

Page 60: ...igh pressure fuel pump oil level Inspection filling Oil pump Inspection adjustment Oil tank water drain Inspection cleaning Spark plug s Cleaning adjustment replacement Item Actions Initial Every 10 h...

Page 61: ...NG EWM00560 When removing or installing a spark plug be careful not to damage the insulator A damaged insulator could allow external sparks which could lead to explosion or fire The spark plug is an i...

Page 62: ...rque wrench is not available when you are fitting a spark plug a good estimate of the correct torque is 1 4 to 1 2 a turn past fin ger tight Have the spark plug adjusted to the correct torque as soon...

Page 63: ...e fuel to spill Catch fuel in a rag Wipe up any spilled fuel immediately The fuel filter must be reassembled carefully with the O ring filter cup and hoses in place Improper assembly or replacement co...

Page 64: ...start position during warm up The boat could unexpectedly start to move which could result in an accident CAUTION ECM00490 This procedure must be performed while the outboard motor is in the water A...

Page 65: ...r EMU29153 Checking power trim and tilt system WARNING EWM00430 Never get under the lower unit while it is tilted even when the tilt support lever is locked Severe injury could occur if the outboard m...

Page 66: ...NG EWM00321 You could be seriously injured if the en gine accidentally starts when you are near the propeller Before inspecting removing or install ing the propeller remove the spark plug caps from th...

Page 67: ...replaced EMU29193 Removing the propeller 1 Straighten the cotter pin and pull it out using a pair of pliers 2 Remove the propeller nut washer and spacer if equipped 3 Remove the propeller and thrust w...

Page 68: ...ansom or a stable stand You could be severely injured if the outboard motor falls on you Never get under the lower unit while it is tilted even when the tilt support lever or knob is locked Severe inj...

Page 69: ...Do not paint anodes as this would render them ineffective NOTE Inspect ground leads attached to external anodes on equipped models Consult a Yamaha dealer for inspection and replace ment of internal...

Page 70: ...ntains minerals harmful to a battery and should not be used for topping up 1 Check the electrolyte level at least once a month Fill to the manufacturer s rec ommended level when necessary Top up only...

Page 71: ...ons This cable must be made from wire equivalent to the starting battery cable WARNING EWM00600 Use of smaller wire could lead to a fire NOTE If a battery selector switch is desired consult your YAMAH...

Page 72: ...hould be kept as clean of ma rine growth as possible If necessary the boat bottom can be coated with an anti foul ing paint approved for your area to inhibit marine growth Do not use anti fouling pain...

Page 73: ...Have serviced by a Yamaha dealer Q Is shift lever in gear A Shift to neutral Engine will not start starter operates Q Is fuel tank empty A Fill tank with clean fresh fuel Q Is fuel contaminated or st...

Page 74: ...damaged A Have serviced by a Yamaha dealer Q Is air vent screw on fuel tank closed A Open air vent screw Q Is choke knob pulled out A Return to home position Q Is motor angle too high A Return to nor...

Page 75: ...s fouled or of incorrect type A Inspect spark plug s Clean or replace with recommended type Q Are weeds or other foreign matter tangled on gear housing A Remove foreign matter and clean lower unit Q...

Page 76: ...otor can be seriously damaged by a collision while operating or trailering Damage could make the out board motor unsafe to operate If the outboard motor hits an object in the wa ter follow the procedu...

Page 77: ...motor is operated after a main fuse has blown charging capabili ty will be insufficient and the engine will not start NOTE Consult your Yamaha dealer if the new fuse immediately blows again EMU29520 P...

Page 78: ...lanyard to clothing that could tear loose Do not route the cord where it could become entangled preventing it from functioning Avoid accidentally pulling the lanyard during normal operation Loss of e...

Page 79: ...ctivates If the oil level is allowed to drop too low the red segment will appear on the oil level indi cator the buzzer will sound and engine speed will be limited to about 2000 r min If this happens...

Page 80: ...operate if the engine is tilted up more than 35 Put the engine in the upright position not tilted before using the emergency switch EMU29760 Treatment of submerged motor If the outboard motor is subme...

Page 81: ...ing oil or engine oil through the intake manifold and spark plug holes while cranking with the emergency start er rope 5 Take the outboard motor to a Yamaha dealer as soon as possible CAUTION ECM00400...

Page 82: ...77 Consumer information EMU29811 Important warranty information for U S A and Canada...

Page 83: ...Consumer information 78...

Page 84: ...Consumer information 79 EMU29820 YAMAHA MOTOR CORPORATION U S A OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY...

Page 85: ...Consumer information 80...

Page 86: ...Consumer information 81...

Page 87: ...Consumer information 82 EMU29840 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE U S A OR CANADA...

Page 88: ...Printed in Japan April 2004 0 4 1 Printed on recycled paper Z150D LZ150D Z175D Z200D LZ200D OWNER S MANUAL 68F 28199 16 U S A Edition LIT 18626 05 95 U68F16 Hyoshi 3 11 04 12 36 AM Page 1...

Page 89: ...d tail OUTBOARD MOTOR MODEL AND SERIAL NUMBER From I D label on clamp bracket MOD LE ET NO DE S RIE DU MOTEUR HORS BORD sur l tiquette d identification de la presse de fixation For Dealer Use Only A...

Page 90: ...PLACE POSTAGE HERE ATTN WARRANTY DEPARTMENT Warranty card 2 27 02 11 47 AM Page 2...