background image

6-13

6

PERIODIC MAINTENANCE AND MINOR REPAIR

EW000095

w

Operating  the  scooter  with  exces-
sively worn tires decrease riding sta-
bility and can lead to loss of control.
Have  excessively  worn  tires  re-
placed by a Yamaha dealer immedi-
ately.  Brakes,  tires,  and  related
wheel parts replacement should be
left to a Yamaha Service Technician.

FRONT
Manufacturer            Size              Type
CHENG SHIN       120/90-10             56J

REAR
Manufacturer            Size              Type
CHENG SHIN       130/90-10             59J

a.

Free play

a

a.

Free play

a

FRONT

REAR

EAUT0034

Checking the front  brake le-
ver free play

The  brake  lever  free  play  should
measure 2 - 5 mm (0.08 - 0.2 in) as
shown. Periodically check the brake
lever  free  play  and,  if  necessary,
have  a  Yamaha  dealer  check  the
brake system.

EW000100

w

An  incorrect  brake  lever  free  play
indicates  a  hazardous  condition  in
the  brake  system.  Do  not  operate
the scooter until the brake system
has been checked or repaired by a
Yamaha dealer.

EAU04469

Adjusting the rear brake lever
free play

The  brake  lever  free  play  should
measure 10 - 20 mm (0.4 - 0.8 in) as
shown. Periodically check the brake
lever free play and, if necessary, ad-
just it as follows.

5PJ-F8199-13.pm65

5/25/2004, 5:31 PM

49

Summary of Contents for ZUMA YW50AS

Page 1: ...LIT 11626 18 28 5PJ F8199 13 2004 06 1 3 1 YW50T ...

Page 2: ...he engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm q WARNING EAU03438 5PJ F8199 13 pm65 5 25 2004 5 31 PM 78 ...

Page 3: ...g racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this scooter If you have any questions concerning the operation or maintenance of your scooter please consult a Yamaha dealer 5PJ F8199 13 pm65 5 25 2004 5 30 PM 1 ...

Page 4: ...at must be taken to avoid damage to the scooter A NOTE provides key information to make procedures easier or clearer NOTE 9 This manual should be considered a permanent part of this scooter and should re main with it even if the scooter is subsequently sold 9 Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product informatio...

Page 5: ...ATTEMPT TO OPERATE THIS SCOOTER UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS SCOOTER 5PJ F8199 13 pm65 5 25 2004 5 30 PM 3 ...

Page 6: ...ha Motor Corporation U S A 1st edition June 2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Taiwan P N LIT 11626 18 28 5PJ F8199 13 pm65 5 25 2004 5 30 PM 4 ...

Page 7: ... lever 3 5 Fuel and 2 stroke engine oil tank caps 3 6 Fuel 3 6 2 stroke engine oil 3 7 Kickstarter 3 8 Seat 3 8 Helmet holder 3 9 Storage compartment 3 9 Front storage compartment 3 10 Carrier 3 11 PRE OPERATION CHECKS 4 1 Pre operation check list 4 1 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting and warming up a cold engine 5 1 Starting off 5 2 Acceleration and deceleration 5 3 Braking 5 3 E...

Page 8: ...cating the front and rear brake levers 6 17 Checking and lubricating the centerstand 6 18 Checking the front fork 6 18 Checking the steering 6 19 Checking the wheel bearings 6 20 Battery 6 20 Replacing the fuse 6 22 Troubleshooting 6 22 Troubleshooting chart 6 23 SCOOTER CARE AND STORAGE 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Key identificat...

Page 9: ...SSARY BY MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This scooter is designed to carry the operator and passenger 3 The failure of motorists to detect and recognize scooters in traffic is the predominating cause of automobile scooter accidents Many accidents have been caused by an automo bile driver who did not see the scooter ...

Page 10: ... by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you 6 The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter b The passenger should always hold onto the operator the seat ...

Page 11: ...he scooter unsafe for use and may cause severe personal injury Modifica tions may also make your scooter illegal to use Loading and accessories Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your scooter Use e...

Page 12: ... impair the performance of your scooter Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodyna...

Page 13: ...me Always operate your scooter in an area that has adequate ventilation 3 Always turn the engine off before leaving the scooter unattended and remove the key from the main switch When parking the scooter note the following a The engine and exhaust system may be hot therefore park the scooter in a place where pedestrians or children are not likely to touch these hot areas b Do not park the scooter ...

Page 14: ...Slow down and cross them with caution Keep the scooter upright otherwise it could slide out from under you 6 The brake lining could get wet when you wash the scooter After washing the scooter check the brakes before riding 7 Always wear a helmet gloves trousers tapered around the cuff and ankle so they do not flap and a bright colored jacket 8 Do not carry too much luggage on the scooter An overlo...

Page 15: ...1 7 Q SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this scooter 1 1 2 5 4 3 6 5PJ F8199 13 pm65 5 25 2004 5 30 PM 13 ...

Page 16: ...Q SAFETY INFORMATION 1 2 3 4 5 6 1 8 1 5PJ F8199 13 pm65 5 25 2004 5 31 PM 14 ...

Page 17: ...signal light 4 Helmet holder Page 3 9 5 Storage compartment Page 3 9 6 Rear turn signal light 7 Rear wheel 8 Rear brake lever free play adjusting nut Page 6 14 9 Kickstarter Page 3 8 10 Air filter element Page 6 8 11 Battery Page 6 20 1 2 3 4 5 6 7 11 10 9 8 5PJ F8199 13 pm65 5 25 2004 5 31 PM 16 ...

Page 18: ...Page 3 11 14 Fuel and 2 stroke engine oil tank caps Page 3 6 15 Seat Page 3 8 16 Brake master cylinder Page 6 15 17 Headlight 18 Spark plug Page 6 5 19 Centerstand 20 Muffler Right view 12 13 14 15 16 17 20 19 18 5PJ F8199 13 pm65 5 25 2004 5 31 PM 17 ...

Page 19: ...ge 3 4 23 Speedometer unit Page 3 3 24 Fuel gauge Page 3 4 25 Right handlebar switches Page 3 4 26 Front brake lever Page 3 5 27 Throttle grip Page 6 10 28 Main switch steering lock Page 3 1 Controls and instruments 21 22 23 24 25 26 28 27 5PJ F8199 13 pm65 5 25 2004 5 31 PM 18 ...

Page 20: ...li cense plate light come on and the engine can be started The key can not be removed NOTE The headlight and meter lighting come on automatically when the engine is started EAU00038 OFF All electrical systems are off The key can be removed EAU02954 The engine oil level warning light should come on See page 3 3 for an explanation of the engine oil level warning light EAU00040 LOCK The steering is l...

Page 21: ...ed off which may re sult in loss of control or an accident Make sure that the scooter is stopped before turning the key to OFF or LOCK EAU03034 Indicator and warning lights EAU00057 Turn signal indicator light 4 6 This indicator light flashes when the turn signal switch is pushed to the left or right EAU00063 High beam indicator light This indicator light comes on when the high beam of the headlig...

Page 22: ...ngine oil level in the 2 stroke engine oil tank is low during opera tion If the warning light comes on during operation stop immediately and fill the oil tank with YAMALUBE 2 or an equivalent 2 stroke engine oil The warning light should go off after the 2 stroke engine oil tank has been refilled NOTE If the warning light does not come on when the key is in the posi tion or does not go off after th...

Page 23: ...rn switch Press this switch to sound the horn EAU00113 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches E refuel as soon as possible NOTE Do not allow the fuel tank to empty itself completely 1 Fuel gauge EAU03890 Engine stop switch Set this switch to before start ing the engine Set this swi...

Page 24: ... on the right handlebar grip To apply the front brake pull this lever toward the handlebar grip EAU00163 Rear brake lever The rear brake lever is located on the left handlebar grip To apply the rear brake pull this lever toward the handlebar grip FRONT REAR 3 5PJ F8199 13 pm65 5 25 2004 5 31 PM 23 ...

Page 25: ...rocedures Fuel tank cap To remove the fuel tank cap Lift the fuel tank cap lock lever and then turn it from the LOCK posi tion to the OPEN position The fuel tank cap can then be removed To install the fuel tank cap Insert the fuel tank cap into the tank opening with the mark on the cap and fuel filler aligned Turn the le ver to the LOCK position and then push it down EW000023 w Make sure that the ...

Page 26: ... gal 1 5 US gal Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a re search octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of unleaded fuel will extend spark plug life and reduce mainte nance costs Gasohol There are two types of gasohol gasohol c...

Page 27: ...en the seat 1 Place the scooter on the centerstand 2 Insert the key into the main switch and then turn it coun terclockwise NOTE Do not push inward when turning the key 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the scooter will be left unattended NOTE Make sure that the seat is properly secured befor...

Page 28: ...r since the hel met may hit objects causing loss of control and possibly an accident To release the helmet from the hel met holder Open the seat remove the helmet from the helmet holder and then close the seat 1 EAU03450 Storage compartment There is a storage compartment un der the seat See page 3 8 for seat opening and closing procedures EWA00005 w 8 Do not exceed the load limit of 5 kg 11 lb for...

Page 29: ... washed wrap any articles stored in the com partment in a plastic bag 8 Do not keep anything valuable or breakable in the storage compartment To store a helmet in the storage com partment place the helmet upside down with the front facing forward NOTE 8 Some helmets cannot be stored in the storage compartment be cause of their size or shape 8 Do not leave your scooter un attended with the seat ope...

Page 30: ...ONTROL FUNCTIONS EAU00320 Carrier EW000032 w 8 Do not exceed the load limit of 3 kg 7 lb for the carrier 8 Do not exceed the maximum load of 143 kg 315 lb for the vehicle 1 1 Carrer 3 5PJ F8199 13 pm65 5 25 2004 5 31 PM 29 ...

Page 31: ...leakage 9 Check oil level in oil tank 9 If necesssary add recommended oil to specified level 9 Check vehicle for leakage 9 Check vehicle for oil leakage 9 Check operation 9 If soft or spongy have Yamaha dealer bleed hydraulic system 9 Check fluid level in reservoir 9 If necessary add recommended brake fluid to specified level 9 Check hydraulic system for leakage 9 Check operation 9 Lubricate cable...

Page 32: ...CKS 9 Check for damage 9 Check tire condition and tread depth 9 Check air pressure 9 Correct if necessary 9 Make sure that operation is smooth 9 Lubricate lever pivoting points if necessary 9 Make sure that operation is smooth 9 Lubricate pivot if necessary 9 Make sure that all nuts bolts and screws are properly tightened 9 Tighten if necessary 9 Check operation 9 Correct if necessary ITEM Wheel a...

Page 33: ...quate ventila tion 8 For safety always start the en gine with the centerstand down EAU00376 EC000033 cC 8 Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer 8 Make sure not to put anything near the battery and its termi nals otherwise electrical failure and acid corrosion may result EAU03967 Starting and warming up a ...

Page 34: ... as possible to preserve the battery Do not crank the engine more than 5 seconds on any one attempt If the engine does not start with the starter motor try using the kickstarter ECA00055 cC For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold EAU00433 Starting off NOTE Before starting off allow the engine to warm up 1 While pulling the...

Page 35: ...uce the speed turn the throttle grip in direc tion b EAU00435 Braking 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually increasing the pres sure EW000057 w 8 Avoid braking hard or suddenly especially when leaning over to one side otherwise the scooter may skid or overturn 8 Railroad crossings streetcar rails iron plates on road con struction sites an...

Page 36: ...t op erating clearances During this pe riod prolonged full throttle opera tion or any condition that might re sult in engine overheating must be avoided 5 4 OPERATION AND IMPORTANT RIDING POINTS 5 REAR EAUT0003 0 150 km 0 100 mi Avoid operation above 1 3 throttle Stop the engine and let it cool for 5 to 10 minutes after every hour of operation Vary the speed of the scooter from time to time Do not...

Page 37: ...destri ans or children are not likely to touch them 8 Do not park on a slope or on soft ground otherwise the scooter may overturn EC000062 cC Never park in an area where there are fire hazards such as grass or other flammable materials Incorrect Incorrect 5 EC000049 cC If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle 5PJ F8199 ...

Page 38: ...ench may be necessary to perform certain main tenance work correctly NOTE If you do not have the tools or expe rience required for a particular job have a Yamaha dealer perform it for you EW000062 w Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes 1 Owner s tool kit 1...

Page 39: ...il leakage 9 Replace 9 Replace 9 Check operation 9 Correct if necessary 9 Bleed if necessary 9 Check operation fluid level and vehicle for fluid leakage See NOTE on page 6 4 9 Replace brake pads 9 Check operation and adjust brake lever free play 9 Replace brake shoes 9 Check runout and for damage 9 Replace if necessary EAU00473 Periodic maintenance and lubrication chart INITIAL 10 00 km 600 mi EVE...

Page 40: ...r damage 9 Replace if necessary 9 Check air pressure 9 Correct if necessary 9 Check bearing for looseness or damage 9 Replace if necessary 9 Check bearing play and steering for roughness 9 Lubricate with lithium soap based grease 9 Check operation and for oil leakage 9 Check operation and shock absorber for oil leakage 9 Replace shock absorber assembly if necessary 9 Make sure that all nuts bolts ...

Page 41: ...nder always replace the brake fluid Check the brake fluid level regularly and fill as required 9 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years 9 Replace the brake hoses every four years or if cracked or damaged 6 EAU04316 NOTE From 6 000 mi 9 000 km or 18 months repeat the maintenance intervals starting from 2 000 mi 3 000 km or 6 months 5PJ F...

Page 42: ...e the panel off To install the panel Place the panel in the original posi tion and then install the screws EAUT0004 Checking the spark plug The spark plug is an important en gine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be re moved and checked in accordance with the periodic maintenance and lubrication chart In additio...

Page 43: ...color the engine could be defective Do not attempt to diag nose such problems yourself In stead have a Yamaha dealer check the scooter 2 Check the spark plug for elec trode erosion and excessive carbon or other deposits and replace it if necessary Specified spark plug BPR7HS NGK To install the spark plug 1 Measure the spark plug gap with a wire thickness gauge and if necessary adjust the gap to sp...

Page 44: ... leakage is found have a Yamaha dealer check and repair the scooter In addition the final trans mission oil must be changed as fol lows at the intervals specified in the periodic maintenance and lubrica tion chart 1 Start the engine warm it up by riding the scooter for several minutes and then stop the en gine 2 Place the scooter on the centerstand 3 Place an oil pan under the final transmission c...

Page 45: ...hat no oil gets on the tire or wheel 7 Check the final transmission case for oil leakage If oil is leak ing check for the cause EAUT0030 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubri cation chart Clean the air filter ele ment more frequently if you are riding in unusually wet or dusty ar eas 1 Remove panel ...

Page 46: ...r explosion do not use gasoline or solvents with a low flash point EC000090 cC To avoid damaging the air filter ele ment handle it gently and carefully and do not twist it 7 Apply oil of the recommended type to the entire surface of the air filter element and then squeeze the excess oil out NOTE The air filter element should be wet but not dripping Recommended oil 2 stroke engine oil 8 Coat the ma...

Page 47: ...14 in at the throttle grip Periodically check the throttle cable free play and if necessary have a Yamaha dealer adjust it a Throttle cable free play a 10 Install the air filter case cover by installing the screws 11 Install the air filter case by in stalling the screws and then install the air filter joint clamp 12 Install the panel EC000082 cC 8 Make sure that the air filter el ement is properly...

Page 48: ...en the tempera ture of the tires equals the am bient temperature 8 The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passen ger cargo and accessories ap proved for this model Tire air pressure measured on cold tires Load Up to 90 kg load 90 kg load maximum load Front 200 kPa 2 00kgf cm2 29 psi 200 kPa 2 00kgf cm2 29 psi Rear 200 kPa 2 00k...

Page 49: ...t be checked before each ride If a tire tread shows cross wise lines minimum tread depth if the tire has a nail or glass frag ments in it or if the sidewall is cracked have a Yamaha dealer re place the tire immediately NOTE The tire tread depth limits may dif fer from country to country Always comply with the local regulations 1 Minimum tire tread depth front and rear EW000079 w 8 Have a Yamaha de...

Page 50: ...T REAR EAUT0034 Checking the front brake le ver free play The brake lever free play should measure 2 5 mm 0 08 0 2 in as shown Periodically check the brake lever free play and if necessary have a Yamaha dealer check the brake system EW000100 w An incorrect brake lever free play indicates a hazardous condition in the brake system Do not operate the scooter until the brake system has been checked or...

Page 51: ... check the brake pad wear without having to disassemble the brake To check the brake pad wear check the position of the wear indi cator while applying the brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set To increase the brake lever free play turn the adjusting nut at the brake shoe plate in directi...

Page 52: ... and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake sys tem leakage If the brake level is low be sure to check the brake pads for wear and the brake system for leak age Observe these precautions 8 When checking the fluid level make sure that the top of the master cylinder is level by turn ing the handlebars 8 Use only the recommended quality brake fluid ot...

Page 53: ...hould be checked before each ride and the cables and cable ends should be lubricated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 API SE EW000111 w Damage to the outer housing of cables may result in internal rusting and cause interference with cable movement Replace ...

Page 54: ...ttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lu bricated or replaced at the intervals specified in the periodic mainte nance chart EAU03118 Lubricating the front and rear brake levers The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the peri odic maintenance and lubri...

Page 55: ...nd does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricant Lithium soap based grease all purpose grease EAU02939 Checking the front fork The condition and operation of the front fork must be checked as fol lows at the intervals specified in the periodic maintenance and lubrica tion chart To check the condition EW000115 w Securely support the scooter so that...

Page 56: ...00115 w Securely support the scooter so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the scooter on a level sur face and hold it in an upright position 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and rebounds smoothly EC000098 ...

Page 57: ... specified in the periodic mainte nance and lubrication chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAUT0006 Battery This scooter is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the electrolyte or to add distilled water EC000101 cC Never attempt to remove the ...

Page 58: ... pro cedures To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged Keep in mind that the battery tends to dis charge more quickly if the scooter is equipped with optional electrical accessories To store the battery 1 If the scooter will not be used for more than one month re move the battery fully charge it and then place it in a cool dry ...

Page 59: ...fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse 1 EAU01008 Troubleshooting Although Yamaha scooters receive a thorough inspection before ship ment from the factory trouble may occur during operation Any prob lem in the fuel compression or ig nition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a qui...

Page 60: ...ignition Have a Yamaha dealer check the vehicle 3 Ignition Remove the spark plug and check the electrodes Wet Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle Dry The engine does not start Check the battery Open the throttle halfway and operate the electric starter 4 Battery Operate the electric starter The engine turns over ...

Page 61: ...nstalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such products onto seals gaskets and wheel axles Al ways rinse the dirt and degreaser off with water Cleaning ECA00011 cC 8 Avoid using strong acidic wheel cleaners especially on spoked wheels If such prod ucts are used on hard to re move dirt do not leave the cleaner on ...

Page 62: ...Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottle brush for hard to reach areas Stub born dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roa...

Page 63: ...aces 7 Let the scooter dry completely before storing or covering it EWA00002 w 8 Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild detergent 8 Before operating the scooter test its braking performance and cornering behavior ECA00013 cC 8 Apply s...

Page 64: ... drained fuel into the fuel tank 3 Fill up the fuel tank and add fuel stabilizer if available to pre vent the fuel tank from rusting and the fuel from deteriorating 4 Perform the following steps to protect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark pl...

Page 65: ...ttle every month in order to prevent the tires from becom ing degraded in one spot 7 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 8 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an excessively cold or warm place less than 0 C or more than 30 C For more informa tion on storing the batter...

Page 66: ...57 1 54 in Compression ratio 7 01 1 Starting system Electric and kickstarter Lubrication system Separate lubrication Yamaha Autolube Engine oil Type YAMALUBE 2 or 2 stroke engine oil Quantity Total amount 1 4L 1 23 lmp qt 1 48 US qt Final transmission oil Type Yamalube 4 SAE10W30SE or GL gear oil Quantity Periodic oil change 0 11L 0 10lmpqt 0 12USqt Total amount 0 13L 0 12lmpqt 0 14USqt Air filter...

Page 67: ... 130 90 10 59J Manufacturer Cheng shin Maximum load 143 kg 315 lb Tire air pressure measured on cold tires Front 200 kPa 2 00 kgf cm2 29 psi Rear 200 kPa 2 00 kgf cm2 29 psi Wheels Front Type Cast wheel Size MT 3 50 10 Rear Type Cast wheel Size MT 3 50 10 Brakes Front Type Single disc brake Operation Right hand operation Fluid DOT 4 or DOT 3 Rear Type Drum Operation Left hand operation Suspension ...

Page 68: ...Headlight type HS1 Bulb voltage wattage quantity Headlight 12 V 35 35 W 2 Tail brake light 12 V 5 21 W 1 License light 12 V 5 W 1 Front turn signal light 12 V 10 W 2 Rear turn signal light 12 V 10 W 2 Meter lighting 12 V 1 7 W 1 3 4W 1 High beam indicator light 12 V 1 7 W 1 2 stroke oil level warning light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Fuse 7A 5PJ F8199 13 pm65 5 25 2004 5 ...

Page 69: ...1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space pro vided and use it for reference when ordering a new key EAU01044 Vehicle identification number The vehicle identification number is stamped into the frame NOTE The vehicle identification...

Page 70: ...3757 Model label The model label is affixed to the lo cation shown Record the informa tion on this label in the space pro vided This information will be needed when ordering spare parts from a Yamaha dealer 9 5PJ F8199 13 pm65 5 25 2004 5 31 PM 70 ...

Page 71: ...nds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washing ton D C area or write to NHTSA U S Department of Transportation Washingto...

Page 72: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muff...

Page 73: ...CONSUMER INFORMATION EAU02919 YAMAHA MOTOR CORPORATION U S A RIVA LIMITED WARRANTY 9 6 9 5PJ F8199 13 pm65 5 25 2004 5 31 PM 74 ...

Page 74: ...9 CONSUMER INFORMATION 9 7 5PJ F8199 13 pm65 5 25 2004 5 31 PM 75 ...

Page 75: ...covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency t...

Page 76: ...y backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 5PJ F8199 13 pm65 5 25 2004 5 31 PM 77 ...

Page 77: ...LIT 11626 18 28 2004 06 1 3 1 ...

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