Chapter 3 Fuel Injection Equipment
4. Adjustment of Fuel Injection Pump and Governor
4LHA Series
4-4 Plunger pressure test
(1) Mount the pressure gauge to the delivery retainer
of the cylinder to be t e s t e d .
9.81~8.83(100-.90)
MPa(kgf/cm)
5 seconds
(to drop 0.98(10)MPa(kgf/cm')
Max. pressure gauge reading
98.1(1,000)
MPa(kgf/cm)
Connecting screw dimensions
M12x 1.5
(2) Set the governor control lever in the stop position,
operate the injection pump at about 200 rpm, and
make sure that the pressure gauge reading is
49.0(500)MPa(kgf/cm) or more. All the time lightly
move the control rack towards full throttle (drive
side).
Replace the plunger if the pressure does not reach
this value.
(3) Immediately release the rack after the pressure has
stopped injection.
A t the same time, check to see that oil is not leak-
ing from the delivery retainer or fuel injection
piping, and that there is no extreme drop in pres-
sure.
4-5 Delivery valve pressure test
(1) Perform the plunger pressure test in the same way,
bringing the pressure to about 11.8(120)/MPa
(kgf/cm), and then stopping injection.
Pressure gauge
(2) After the pressure has risen to the above value,
measure the time it takes to drop from 9.81 - 8.83
(100 - 90) MPa (kgf/cm).
If the pressure drops faster than this, wash the
delivery valve, and retest. Replace the delivery
valve if the pressure continues to drop rapidly.
4-6 Adjusting injection volume
(uniformity of each cylinder)
The injection volume is determined by the fuel injec-
tion pump rpm and rack position. Check and adjust to
bring it to the specified value.
4-6.1 Measuring injection volume
(1) Preparation
Set the pump rpm, rack position and measuring
stroke to the specified value and measure:
Pump RPM
See separate service data
Pump rotating direction Right looking from drive side
Rack indicator scale
reading
See separate service data
(2) Measuring injection volume
Measure the injection volume at the standard
stroke, and adjust as follows if it is not within the
specified value.
Measuring stroke
Specified injection volume
at standard rack position
Nonuniformity of cylinders
See injection pump
service data
4-62 Adjustment of injection volume
(1) Adjustment of injection volume: loosen the two
nuts on the flange of the plunger barrel, and turn
the plunger barrel to the right o r left.
(2) Measure the injection volume of each cylinder
again.
Repeat this process until the injection volume for
every cylinder is the same, (within the specified
limit)
(3) After completing the measurements, retighten
the nuts of plunger barrel flange.
Tightening torque
25.5-27.5(2.6-2.8)N(kgf) m
(4) If not aligned with the match mark, make a new
match mark.
3-2-34
Summary of Contents for 4LHA-HTP
Page 79: ...Y00R4782 2 Fig fc GEAR HOUSING REFER TO F i g l REFER TO F i g 2 8 2 9 7 EFER TO Fi g 5...
Page 81: ...Y00R4782 FLYWHEEL HOUSING 4LHA STZE P 4LHA DTZE P 4LHA HTZE P 13 1 4...
Page 87: ...Y00R4782 LUB OIL S U M P 9 7 7 7 7 o 1 01 21 2 N 4LHA HTE P 4LHA HTZE P OPTIONAL 12...
Page 89: ...Y0OR4782 OIL SEAL HOUSING REFER TO Fig 1...
Page 101: ...Y00R4782 Fig j 2 R V Tfc JI K S U C T I O N M A N I F O L D...
Page 107: ...Y00R4782 Fig CAMSHAFT DRIVING GEAR...
Page 109: ...Y00R4782 Fig 1 C e 4LHA ST Z E P I O TURBOCHARGER 4LHA ST Z E P REFER TO F i g 1 3...
Page 111: ...Y00R4782 r 1 ft t y 4LHA DT Z E P F i g l O TURBOCHARGER 4LHA DT Z E P REFER TO F i g 1 3...
Page 113: ...Y00R4782 1 7 fcf 4LHA HT Z E P Fig I I T U R B O C H A R G E R 4LHA HT Z E P...
Page 115: ...Y00R4782 Fig 18 ftiB M I X I N G E L B O W E X H A U S T B E N D 5...
Page 117: ...Y00R4782 Fig 18 1 5 E W K M I X I N G E L B O W E X H A U S T B E N D 5...
Page 121: ...Y00R4782 Fig I W AIR COOLER 4 L H A H T E P 4 L H A H T Z E P REFER TO F i g 24...
Page 127: ...Y00R4782 F i g t C LUB OIL COOLER REFER TO F i g 1 9 FLYWHEEL SIDE...
Page 131: ...Y00R4782 Fig 24 LUB OIL SYSTEM REFER TO Fi g 2 4LHA STZE P 4LHA DTZE P REFER TO Fi g 6...
Page 135: ...Y00R4782 Fig C O LUB OIL PIPE TURBOCHARGER REFER TO F i g 1 5 1 6 1 7...
Page 137: ...Y00R4782 Fig 27 MMM V LUB OIL PIPE COOLER REFER TO F i g 22 a 7 f O U T L O STRAINER OUT...
Page 139: ...Y00R4782 Q Q m y7 m 4LHA ST DT Z E P Fi g O C S W P U M P 4LHA ST DT Z E P...
Page 141: ...Y00R4782 OQ ymxy 4LHA HT Z E P Fi g fc 57 C S W P U M P 4LHA HT Z E P...
Page 143: ...Y00R4782 Fig COOLING FRESH W A T E R P U M P REFER TO F i g 62...
Page 145: ...Y00R4782 Fig 31 mo z 4LHA ST DT Z E P C F W COOLER 4LHA ST DT Z E P 5 f fc f ui FLYWHEEL SIDE...
Page 149: ...Y00R4782 Q Q mMW 4LHA STE DTE P Fi g O O C S W PIPE 4LHA STE DTE P REFER TO F i g 3 1...
Page 155: ...Y00R4782 g g nm uy m 4LHA HT Z E P C S W PIPE 4LHA HT Z E P REFER TO F i g 32 11 12 SIED PART...
Page 157: ...Y00R4782 Fig o e nmiuy 4LHA ST DT Z E P O D C F W PI PE 4LHA ST DT Z E P...
Page 159: ...Y00R4782 Fig Q 7 JMP W7 I 4LHA HT Z E P O f C F W PIPE 4LHA HT Z E P REFER TO F i g 2 3...
Page 161: ...Y00R4782 Fi g Q O C S W STRAINER OPTIONAL c s w PUMP KINGSTON C O C K...
Page 167: ...Y00R4782 4 1 mmxyy 4LHA ST DT Z E P I FUEL INJECTION P U M P 4LHA ST DT Z E P...
Page 169: ...Y00R4782 mmxyy 4LHA ST DT Z E P Fifl I F U E L I N J E C T I O N P U M P 4 L H A S T D T Z E P...
Page 173: ...Y00R4782...
Page 175: ...Y00R4782...
Page 177: ...Y00R4782 43 M t GOVERNOR...
Page 179: ...Y00R4782 A JWD f Ktfxr Fig F U E L F E E D P U M P REFER TO Fig 41...
Page 187: ...Y00R4782 Fig A O r W7 4LHA ST DT Z E P H O FUEL PIPE 4LHA ST DT Z E P...
Page 189: ...Y00R4782 Fig A Q miUy 4LHA ST DT Z E P f O FUEL PI PE 4LHA ST DT Z E P...
Page 193: ...Y00R4782 Fig C n B7 f 4LHA ST DT Z E P U U FUEL STRAINER 4LHA ST DT Z E P...
Page 195: ...Y00R4782 Fig K 1 TO7 i 4LHA HT Z E P w I FUEL STRAINER 4LHA HT Z E P REFER TO F i g 12...
Page 197: ...Y00R4782 Fig 52 OIL WATER SEPARATER OPTIONAL 19 mv t 9 14 F R O M FUEL TANK...
Page 203: ...Y00R4782 F i g O O P O W E R STEERING P U M P C F W P U M P...
Page 205: ...Y00R4782 Fig UU P O W E R S T E E R I N G C O O L E R T A N K 1 6...
Page 207: ...Y00R4782 57 ATFA f Fig O I ATF PIPE REFER TO F i g 5 6 FER TO F i g 5 5...
Page 211: ...Y00R4782 Fifl W O STARTING MOTOR REFER TO F i g 3...
Page 213: ...Y00R4782 GENERATOR REFER TO Fig 2...
Page 215: ...Y00R4782 Fig D I GENERATOR OPTIONAL REFER TO F i g 30 REFER TO F i g 60...
Page 221: ...Y00R4782 Fl g O O SENSOR MOUNT...
Page 223: ...Y00R4782 H E A T E R P L U G O P T I O N A L 4 L H A H T E P 4 L H A H T Z E P...
Page 225: ...Y00R4782 Fig OO I N S T R U M E N T P A N E L B T Y P E O P T I O N A L...
Page 227: ...Y00R4782 Fig NSTRUMENT PANEL C TYPE OPTIONAL...
Page 229: ...Y00R4782 66 Fig OO I N S T R U M E N T P A N E L C T Y P E O P T I O N A L...
Page 231: ...Y00R4782 Fig 67 4 0 INSTRUMENT PANEL D TYPE OPTIONAL...
Page 233: ...Y00R4782 Fig 67 N S T R U M E N T P A N E L D T Y P E O P T I O N A L...
Page 235: ...Y00R4782 Fig 6 8 T O O L...
Page 237: ...Y00R4782 Fig D GASKET SET OPTIONAL 1 A...
Page 302: ...Example of setup with HSW630A1 Hurth marine gear WATER INLET IS M l o 3 0 WATER INLET 2 3...
Page 303: ...Chapter 1 General 5 Dimensions i4LHA Series 4LHA STZE STZP 9 96 XVW 9 06 um 1 18...
Page 305: ...Chapter 1 General 5 Dimensions 4LHA Series 4LHA DTZE DTZP 9 96 XVW g oe nm 1 20...
Page 307: ...Chapter 1 General 5 Dimensions i4LHA Series 4LHA HTZE HTZP g 96 xvw S06NIW 1 22...
Page 317: ...Chapter 1 General 7 Electrical Diagrams m4LHA Series 4LHA STZE 1 30...
Page 318: ...Chapter 1 General 7 Electrical Diagrams 4LHA Series 4LHA DTZE 1 32...
Page 319: ...Chapter 1 General 7 Electrical Diagrams 4LHA Series 4LHA HTE HTZE Eng stop solenoid 1 33...
Page 473: ...Chapter 3 Fuel Injection Equipment 9 Tools 4LHA Serie t 3 2 51...
Page 507: ...Chapter 5 Lubrication System 1 Lubrication System 4LHA Serie 1 1 Construction...
Page 519: ...Chapter 6 Cooling Water System 1 Cooling Water System 4LHA Series Cylinder block...