Yanmar 4TNE106-GE, Service & Parts Manual

Page 1: ...Yanmar 4TNE106 GE and 4TNE106T GE Form No 908293 Engine Service Parts Manual ...

Page 2: ... model number and serial number located on a plate on the valve mechanical cover Items shown that do not have a part number are shown for reference purposes only and are not available for purchase Gehl Company and Mustang Manufacturing Inc reserve the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes...

Page 3: ...PISTON 19 CYLINDER BLOCK 1 CYLINDER HEAD VALVE COVER 7 ENGINE STOP DEVICE 35 EXHAUST MANIFOLD SILENCER 13 FLYWHEEL HOUSING OIL PAN 5 FUEL INJECTION PUMP 29 FUEL INJECTOR 31 FUEL LINE 33 GASKET SET 41 GEAR HOUSING 3 LUBRICATION OIL LINE 23 LUBRICATION OIL SYSTEM 21 STARTER 37 SUCTION MANIFOLD 9 ...

Page 4: ...908293 AP1001 1 PRINTED IN USA CYLINDER BLOCK 14 15 10 2 6 9 8 4 6 3 5 7 8 6 8 6 13 12 9 8 1 ...

Page 5: ... 138123 PLUG NPT 3 8 STEEL 4 7 138146 PLUG 70 1 8 138147 PLUG 30 8 9 138123 PLUG NPT 3 8 STEEL 1 10 138145 PLUG 12 16 1 11 137960 JOINT PIPE 1 12 137975 BEARING ASSY MAIN 5 137973 BEARING MAIN UNDERSIZED 0 25MM 5 13 137976 BEARING ASSY THRUST 2 137977 BEARING THRUST OVERSIZED 0 25MM 2 14 137933 BOLT CYLINDER HEAD 18 15 137965 GASKET HEAD 1 PRINTED IN USA 2 908293 AP1001 CYLINDER BLOCK ...

Page 6: ...908293 AP1001 3 PRINTED IN USA GEAR HOUSING 1 16 26 9 26 10 23 13 16 22 17 7 18 8 5 22 20 6 12 11 23 19 18 26 5 20 15 3 2 21 4 24 14 25 ...

Page 7: ...127 O RING 1 11 138100 O RING 1 12 138101 O RING 1 13 138116 PIN PARALLEL 4 14 425 34763 O RING 1A 1 15 425 34746 BOLT M8 X 20 PLATED 7 16 138134 BOLT M10 X 22 PLATED 2 17 425 34805 BOLT M8 X 40 PLATED 6 18 425 34747 BOLT M8 X 45 PLATED 9 19 425 34766 BOLT M8 X 50 PLATED 1 20 138130 BOLT M8 X 70 PLATED 5 21 425 34800 BOLT M8 X 80 PLATED 3 22 138141 NUT 4 23 137947 CAP LUB OIL SUPPLY 1 24 425 34751...

Page 8: ...908293 AP1001 5 PRINTED IN USA FLYWHEEL HOUSING OIL PAN 11 2 4 3 1 5 11 10 8 7 9 6 ...

Page 9: ... 138135 BOLT M10 X 35 PLATED 10 5 137964 SEAL OIL 1 6 137967 PAN COMPLETE LUB OIL INCLUDES ITEMS 7 8 1 7 425 36121 PLUG DRAIN 1 8 138113 SEAL WASHER 1 9 425 34729 BOLT M8 X 12 PLATED 22 10 425 34733 BOLT M8 X 16 PLATED 4 11 138154 GASKET LIQUID 1 PRINTED IN USA 6 908293 AP1001 FLYWHEEL HOUSING OIL PAN ...

Page 10: ... 40 27 33 34 24 32 22 28 27 23 26 27 28 29 24 34 32 28 27 28 27 28 2 7 34 25 32 34 24 32 28 27 28 27 26 26 29 23 23 26 30 31 2 1 19 17 6 15 16 7 14 18 13 11 12 4 3 9 10 8 5 45 2 29 29 21 28 Turbo Only NA Only NA Only Turbo Only 1 2 62 58 58 49 51 48 50 60 61 59 56 64 46 57 54 57 52 55 53 63 47 ...

Page 11: ...4 27 425 36244 SCREW VALVE 8 8 28 425 34791 NUT M8XP1 8 8 29 137992 ARM ASSY EXHAUST ROCKER INCLUDES ITEMS 30 31 4 4 30 138114 CIRCLIP 2 2 31 138155 SCREW M 4 X 16 1 1 32 137936 BOLT M8 X 80 4 4 33 138130 BOLT M8 X 70 PLATED 4 4 34 138140 NUT 4 4 35 137949 PIPE 1 1 36 137988 COVER VALVE ASSY INCLUDES ITEMS 39 44 1 1 37 425 34769 BAFFLE 2 2 38 137978 PLATE 1 1 39 137979 GASKET 1 1 40 137987 GASKET ...

Page 12: ...908293 AP1001 9 PRINTED IN USA SUCTION MANIFOLD 2 7 1 3 6 8 5 4 NA Only ...

Page 13: ...IFOLD AIR INTAKE 1 2 137993 GASKET INTAKE 1 3 138130 BOLT M8 X 70 PLATED 9 4 138077 FLANGE 1 5 138045 GASKET AIR HEATER 1 6 138046 GASKET AIR HEATER 1 7 138136 BOLT M10 X 45 PLATED 4 8 138055 HEATER AIR 1 PRINTED IN USA 10 908293 AP1001 SUCTION MANIFOLD ...

Page 14: ...908293 AP1001 11 PRINTED IN USA SUCTION MANIFOLD 2 5 4 5 6 11 10 7 9 8 3 1 Turbo Only ...

Page 15: ...AKE 1 3 138130 BOLT M8 X 70 PLATED 9 4 138513 HOSE RUBBER 1 5 425 36131 CLAMP 54 2 6 138506 BEND 1 7 138045 GASKET AIR HEATER 1 8 138046 GASKET AIR HEATER 1 9 138055 HEATER AIR 1 10 138521 BOLT M10 X 75 PLATED 2 11 138522 BOLT M10 X 95 PLATED 2 PRINTED IN USA 12 908293 AP1001 SUCTION MANIFOLD ...

Page 16: ...908293 AP1001 13 PRINTED IN USA EXHAUST MANIFOLD SILENCER 18 8 10 15 16 6 11 11 17 14 1 12 19 12 3 5 13 4 7 9 2 NA Only ...

Page 17: ...CKET MUFFLER 1 7 138104 GASKET MUFFLER 1 8 137998 MUFFLER 1 9 138082 GASKET 1 10 138141 NUT 4 11 138068 BOLT 6 12 138140 NUT 2 13 138001 BOLT M8 X 95 PLATED 2 14 138004 BRACKET MUFFLER 1 15 425 34733 BOLT M8 X 16 PLATED 1 16 138133 BOLT M10 X 20 PLATED 1 17 138134 BOLT M10 X 22 PLATED 2 18 138140 NUT 4 19 137999 STUD BOLT M8 X 70 1 PRINTED IN USA 14 908293 AP1001 EXHAUST MANIFOLD SILENCER ...

Page 18: ...908293 AP1001 15 PRINTED IN USA EXHAUST MANIFOLD SILENCER 17 7 3 16 13 8 14 9 13 11 12 1 10 4 11 6 1 15 5 2 10 15 14 Turbo Only ...

Page 19: ...D BOLT M8 X 20 4 6 138504 STAY 1 7 138104 GASKET MUFFLER 1 8 138486 SILENCER 1 9 138488 GASKET TURBO OUT 1 10 138140 NUT 10 11 138520 BOLT M8 X 22 PLATED 6 12 138475 BOLT M8 X 110 1 13 138489 GASKET TURBO IN 1 14 138515 WASHER 8 4 15 138525 NUT M8 4 16 138505 TURBINE 1 17 425 36249 BOLT M8 X 22 4 PRINTED IN USA 16 908293 AP1001 EXHAUST MANIFOLD SILENCER ...

Page 20: ...908293 AP1001 17 PRINTED IN USA CAMSHAFT DRIVING GEAR 2 1 10 5 8 4 7 6 11 3 9 ...

Page 21: ...S ITEMS 4 6 1 4 425 34656 THRUST BEARING 1 5 138097 GEAR CAMSHAFT 1 6 425 34810 KEY 7 X 14 1 7 425 34797 BOLT M8 X 14 PLATED 2 8 138020 SHAFT GEAR IDLE 1 9 138021 GEAR ASSY IDLE 1 10 425 34748 BOLT M8 X 55 PLATED 3 11 137928 GEAR FUEL INJECTION PUMP 1 PRINTED IN USA 18 908293 AP1001 CAMSHAFT DRIVING GEAR ...

Page 22: ...908293 AP1001 19 PRINTED IN USA CRANKSHAFT PISTON 13 15 14 15 12 17 16 16 18 19 1 3 5 2 6 8 7 10 11 9 4 ...

Page 23: ...8009 FLYWHEEL ASSY INCLUDES ITEM 11 1 11 138081 GEAR RING 1 12 138012 PISTON ASSY INCLUDES ITEM 13 4 138013 PISTON W RING OVERSIZED 0 25MM 4 13 138011 RING ASSY 4 138014 RING SET OVERSIZED 0 25MM 4 14 137932 PIN PISTON 4 15 138115 CIRCLIP 8 16 138015 ROD ASSY CONNECTING INCLUDES ITEMS 17 19 4 17 138019 BEARING PISTON PIN 4 18 138016 BOLT ROD 8 19 138017 BEARING ASSY CRANKPIN 4 20 138018 BEARING PI...

Page 24: ...908293 AP1001 21 PRINTED IN USA LUBRICATION OIL SYSTEM 6 17 16 14 5 15 7 3 2 1 4 8 9 11 12 10 13 ...

Page 25: ... LUB OIL 1 7 425 34825 GUIDE DIP 1 8 137500 FILTER 80 X 100L LO 1 9 138026 PIPE ASSY LUB OIL INLET 1 10 138126 O RING 1 11 425 34729 BOLT M8 X 12 PLATED 1 12 425 34733 BOLT M8 X 16 PLATED 1 13 425 36264 COCK ASSY 1 14 138025 GUIDE DIPSTICK 1 15 425 34827 O RING 1A 1 16 138129 BOLT M8 X 18 PLATED 1 17 138132 BOLT M10 X 18 PLATED 1 PRINTED IN USA 22 908293 AP1001 LUBRICATION OIL SYSTEM ...

Page 26: ...908293 AP1001 23 PRINTED IN USA LUBRICATION OIL LINE 7 6 7 6 8 9 10 4 2 5 3 5 1 NA Only ...

Page 27: ...138027 PIPE LUB OIL 1 3 425 34835 BOLT PIPE 1 4 138119 RETAINER 1 5 425 34837 GASKET 10 4 6 425 34750 WASHER 8 2 7 425 34729 BOLT M8 X 12 PLATED 2 8 138096 VALVE ASSY CHECK 4 9 138028 NOZZLE 4 10 138117 PIN SPRING 4 PRINTED IN USA 24 908293 AP1001 LUBRICATION OIL LINE ...

Page 28: ...908293 AP1001 25 PRINTED IN USA LUBRICATION OIL LINE 4 2 7 7 8 5 15 16 17 12 14 13 1 11 10 9 10 9 20 19 18 7 7 7 3 7 6 8 1 Turbo Only ...

Page 29: ...KET 10 6 8 425 34729 BOLT M8 X 12 PLATED 2 9 425 34750 WASHER 8 2 10 425 34729 BOLT M8 X 12 PLATED 2 11 138509 ELBOW PT 3 8 1 12 138508 PIPE LUB OIL 1 13 138492 HOSE 1 14 138118 CLAMP 2 15 138126 O RING 1 16 425 35164 BOLT M6 X 16 PLATED 2 17 425 34797 BOLT M8 X 14 PLATED 1 18 138096 VALVE ASSY CHECK 4 19 138028 NOZZLE 4 20 138117 PIN SPRING 4 PRINTED IN USA 26 908293 AP1001 LUBRICATION OIL LINE ...

Page 30: ...908293 AP1001 27 PRINTED IN USA COOLING WATER SYSTEM 17 14 13 12 15 8 26 16 18 16 26 25 19 27 9 11 24 21 24 24 22 23 3 24 1 7 6 10 20 4 2 5 4 ...

Page 31: ...034 THERMOSTAT CASE ASSY INCLUDES ITEMS 12 17 1 12 138078 THERMOSTAT 1 13 138079 GASKET 1 14 138074 COVER 1 15 137963 GASKET 1 16 425 36260 PLUG 2 17 425 34765 BOLT M8 X 25 PLATED 4 18 138033 GASKET 1 19 425 34838 BOLT M8 X 60 PLATED 4 20 138130 BOLT M8 X 70 PLATED 2 21 138073 PIPE COOLANT 1 22 137943 PIPE ASSY INCLUDES ITEM 23 1 23 137944 TUBE CORRUGATED 1 24 138118 CLAMP 4 25 425 34683 SWITCH TH...

Page 32: ...908293 AP1001 29 PRINTED IN USA FUEL INJECTION PUMP 1 ...

Page 33: ...Ref Part Quantity No No Description NA Turbo 1 138035 PUMP FUEL INJECT COMP 1 138493 PUMP FUEL INJECT COMP 1 PRINTED IN USA 30 908293 AP1001 FUEL INJECTION PUMP ...

Page 34: ...908293 AP1001 31 PRINTED IN USA FUEL INJECTOR 14 15 16 17 18 13 13 1 3 2 4 7 12 8 9 11 10 6 5 ...

Page 35: ...OLDER ASSY NOZZLE 4 4 8 425 34666 SPRING NO 4 4 9 425 34905 RETAINER 4 4 10 425 34906 PLATE STOP 4 4 11 425 34907 PIN 8 8 12 425 34667 SHIM PACK 4 4 13 137962 BRACKET 2 2 14 138037 PIPE ASSY INJECTION 1 138494 PIPE ASSY INJECTION 1 15 138038 PIPE ASSY INJECTION 1 138495 PIPE ASSY INJECTION 1 16 138039 PIPE ASSY INJECTION 1 138496 PIPE ASSY INJECTION 1 17 138040 PIPE ASSY INJECTION 1 138497 PIPE AS...

Page 36: ...908293 AP1001 33 PRINTED IN USA FUEL LINE 12 29 24 26 5 3 34 25 31 26 31 13 12 9 10 15 14 16 33 19 6 19 4 20 19 6 19 12 8 9 2 1 23 12 22 12 17 32 32 30 17 12 16 21 24 11 7 18 28 ...

Page 37: ...LAMP 1 14 425 35335 BOLT W PLUG 1 15 138075 PLUG 1 16 425 35957 SEAL WASHER 1 17 137961 JOINT 3 18 137951 JOINT PIPE 1 19 425 35959 SEAL WASHER 12S 4 20 138120 BOLT JOINT 1 21 138106 PIPE ASSY FUEL INCLUDES ITEMS 25 26 1 22 138107 PROTECTOR FUEL PIPE 1 23 425 35451 PIPE 1 24 425 34928 CLAMP PIN 9 25 138094 BOLT PIPE JOINT 1 26 138108 JOINT FUEL RETURN PIPE 1 27 425 34674 PIPE FUEL 3 28 138080 PIPE...

Page 38: ...908293 AP1001 35 PRINTED IN USA ENGINE STOP DEVICE 11 10 1 9 5 6 4 3 8 7 2 8 7 12 ...

Page 39: ...LENOID 1 3 138142 NUT M6 PLATED 1 1 4 138042 JOINT 1 1 5 425 36117 SOLENOID STOP 1 1 6 138143 NUT 1 1 7 138110 WASHER 2 2 8 425 35354 SNAP PIN 6 2 2 9 425 35263 BOLT M6 X 10 PLATED 2 2 10 425 34733 BOLT M8 X 16 PLATED 2 2 11 138086 SUPPORT COUPLER 1 1 12 425 34729 BOLT M8 X 12 PLATED 1 1 PRINTED IN USA 36 908293 AP1001 ENGINE STOP DEVICE ...

Page 40: ...908293 AP1001 37 PRINTED IN USA STARTER 19 13 13 15 15 17 16 5 6 7 4 4 3 2 12 20 11 14 9 8 18 10 1 ...

Page 41: ...ING BRUSH 4 8 138056 PINION ASSY INCLUDES ITEMS 10 13 1 9 138057 CLUTCH ASSY INCLUDES ITEM 11 1 10 137924 BEARING BALL 2 11 138058 SHAFT PINION 1 12 137930 STOPPER KIT PINION 1 13 138102 SWITCH ASSY MAGNETIC 1 14 138059 RETAINER BEARING 1 15 138103 SHIFT LEVER SET 1 16 138060 BOLT 2 17 138061 COVER ASSY DUST 1 18 138063 HOUSING GEAR 1 19 425 35488 COVER M TERMINAL 1 20 425 36301 BOLT M12X 30 PLATE...

Page 42: ...908293 AP1001 39 PRINTED IN USA ALTERNATOR 19 18 17 10 20 9 11 7 7 3 4 4 4 2 5 8 12 13 14 15 16 1 6 ...

Page 43: ...SSY 1 6 138066 PULLEY 1 7 138067 SCREW KIT 1 8 138049 SPACER 1 9 138111 WASHER POLISHED 1 10 138137 BOLT M10 X 120 PLATED 1 11 138141 NUT 1 12 137945 DIODE 1 13 138087 RELAY SAFETY 1 14 138092 CONTROLLER 1 15 137946 RELAY GLOW 2 16 138089 TIMER 1 17 138048 ADJUSTER BELT 1 18 137950 SPACER 1 19 137929 BOLT M8 X L25 1 20 425 35026 BOLT M8 X 25 1 PRINTED IN USA 40 908293 AP1001 ALTERNATOR ...

Page 44: ...908293 AP1001 41 PRINTED IN USA GASKET SET 15 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 21 22 ...

Page 45: ...R 1 1 138046 GASKET AIR HEATER 1 1 12 137995 GASKET EXHAUST 1 1 13 138104 GASKET MUFFLER 1 1 138082 GASKET 1 138079 GASKET 1 1 14 138023 GASKET 1 1 15 138030 GASKET 1 1 16 137963 GASKET 1 1 17 425 34750 SEAL WASHER 8 3 3 425 35959 SEAL WASHER 12 4 4 138112 SEAL WASHER 14 4 4 18 425 34837 GASKET 10 4 6 425 34707 GASKET 16 1 2 138088 GASKET 10 1 1 19 138100 O RING P20 1 1 138101 O RINGP14 1 1 138125...

Page 46: ...38008 19 1 138009 19 10 138010 19 7 138011 19 13 138012 19 12 Part Page Ref No No No 138013 19 12 138014 19 13 138015 19 16 138016 19 18 138017 19 19 138018 19 20 138019 19 17 138020 17 8 138021 17 9 138022 3 7 138023 21 3 138023 41 14 138024 21 6 138025 21 14 138026 21 9 138027 23 2 138028 23 9 138028 25 19 138029 27 2 138030 27 3 138030 41 15 138031 27 6 138032 27 7 138033 27 18 138033 41 4 1380...

Page 47: ...e Ref No No No 138485 15 2 138486 15 8 138488 15 9 138488 41 22 138489 15 13 138489 41 22 138492 25 13 138493 29 1 138494 31 14 138495 31 15 138496 31 16 138497 31 17 138498 35 1 138499 35 2 138500 7 54 138501 7 55 138502 7 53 138503 7 60 138504 15 6 138505 15 16 138506 11 6 138507 25 2 138508 25 12 138509 25 11 138510 25 5 138511 7 56 138512 15 5 138513 11 4 138514 15 4 138515 15 14 138517 7 58 1...

Page 48: ...34928 33 24 425 34929 33 29 425 34977 31 18 425 35026 39 20 425 35164 3 4 425 35164 25 16 425 35263 35 9 425 35335 33 14 425 35354 35 8 425 35356 7 51 425 35451 33 23 425 35488 37 19 425 35672 27 4 425 35772 7 61 425 35772 33 4 425 35957 33 16 425 35959 33 19 425 35959 41 17 425 36115 33 1 425 36117 35 5 425 36121 5 7 425 36131 11 5 425 36244 7 27 425 36249 15 17 425 36260 7 8 425 36260 27 16 425 ...

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Page 50: ...908293 AP1001 2001 GEHL COMPANY PRINTED IN USA All Rights Reserved ...