Yanmar BY series, Installation Manual

Page 1: ...BY Series Engines Installation Manual ...

Page 2: ...Electronic Control System Installation Manual for BY Series Engines with Classic Controls MANINBYCM01 Revision 1 0 ...

Page 3: ...by unauthorized individuals will void the warranty Handling and or opening this unit may result in exposure to lead in the form of solder This product contains lead a chemical known to the State of California to cause cancer birth defects and other reproductive harm This product has been designed to be compliant with the above Directive Maximum performance and compliance with the EMC Directive can...

Page 4: ... 10 Install the Helm Components 10 Install the Tachometer 11 Check Out and Operation 12 Start the Engine 12 Move the Boat 12 Shut Down 12 Tachometer Display 12 Operation 13 Tachometer Menu Structure 14 Warning Light 16 Engine Status Information 16 Templates 17 3 Gauge Tachometer with Key Cut 17 3 Gauge Tachometer without Key Cut 19 2 Gauge with Key Cut 21 2 Gauge without Key Cut 21 CH18000 Top Mou...

Page 5: ...ation Manual for BY Series Engines with Classic Controls Components CH18000 Series Side Mount Control Please familiarize yourself with the following components CH18000 Series Top Mount Control Tachometer with Digital Display Ignition Switch ...

Page 6: ...ystem Installation Manual for BY Series Engines with Classic Controls Page Components CE500xx Engine Harness CE503xx Engine Extension Harness Warning Light Audible Alarm Cut off Switch Cut off Switch with Lanyard attached ...

Page 7: ...ne harness from the engine area to the helm and install and connect the items that are attached to the transom Route the shift cable from the engine area to the helm Install battery switch and engine breaker Install the engine Connect the items in the engine area Install the shifter and the tachometer Install the remaining helm components Connect the items at the helm Check out the installation Wa...

Page 8: ...urn Black and Drive Trim Position Dark Blue connect to wires from the transom plate Tie back when using Marine Gear Fuel Return Black and Fuel Pink go to the fuel sender Tie the J7 NMEA connector back at this time This connector is supplied for future NMEA 2000 connections Leave the helm end and the engine end disconnected at this time CE500xx Helm End CE500xx Transom Breakout CE500xx to Engine Ro...

Page 9: ...t extend this cable The wire from the battery switch to the circuit breaker should not be longer than one meter 3 feet The wire size should be 10mm2 AWG 6 The wire size of the main ground cable and the cable to the starter motor should be sized based on their length When determining the wire size add the length of the negative cable from the engine block to the battery and the length of the positi...

Page 10: ...onnect the Items in the Engine Area Route the CE500XX engine harness from the center of the transom to the top connector of the engine computer box located on the starboard side of the engine Route the power cable from the engine to the 80 amp engine breaker installed earlier Connect the ground to the common block and complete the connections per the diagram on page 8 Engine Electronics Connection...

Page 11: ...ft cable to the control head per the Control Instruction Manual CH18000 Series Side Mount rear view shown with shift control cable CH18000 Series Side Mount front view J64 and J6B connectors CH18000 Series Top Mount front view CH18000 Series Top Mount rear view shown with shift control cable Trailer Harness Connect the CE500XX cable that was route to the helm earlier The J6A and the J6B connectors...

Page 12: ... If optional gauges are being installed see Appendix B of this manual Back of Tachometer Install the Helm Components The following items are supplied as part of kit CP19400K Locate an appropriate place and mount each item near the helm The audible alarm should be mounted behind the helm so it is out of the weather Key Switch Lanyard Switch Indicator LED Audible Alarm Key Switch front and back Indi...

Page 13: ...ate the idle RPM s and the boat is ready to operate Moving the Boat Move the control lever from NEUTRAL to a GEAR position On Side Mount controls it will be necessary to press the Neutral Interlock button The boat will move Pushing the handle past the gear detent will advance the throttle Always operate the boat in a safe manner Shut Down When ready to shut down the engine return the control to NE...

Page 14: ...n in Main Menu CONTROL BUTTON OPERATION To Navigate the Menus After the Yanmar Marine Power on flashes on the screen will return to the last display viewed on shutdown Use the up and down buttons to scroll through the Main Menu items from ENGINE DATA to SYSTEM SETUP To view the submenu features under one of these Main Menu displays press the enter button Then use the up button to move forward and ...

Page 15: ...Page 14 Electronic Control System Installation Manual for BY Series Engines with Classic Controls Operation ...

Page 16: ...Electronic Control System Installation Manual for BY Series Engines with Classic Controls Page 15 Operation Tachometer Menu Structure ...

Page 17: ...ine some additional information about the alarm See pages 14 and 15 to find the Engine Status section of the display Engine Status Information The following alarms will be displayed in the Engine Status Display if they occur They will go away when the alarm condition returns to the normal operating range Check Engine Alarm Over Temp Alarm Low System Voltage Alarm High Boost Pressure Alarm Neutral ...

Page 18: ...supplied with a locking tab and flat When installation is being done with a CNC machine use the with Key Cut template When installation is being done with a hole saw use the without Key Cut templates U S to Metric 0 005 inches 0 1mm 0 02 inches 0 5mm 0 16 inches 4 1mm 3 34 inches 84 8mm 3 47 inches 88 1mm If this template has been downloaded electronically or copied from another document please ve...

Page 19: ...Page 18 Electronic Control System Installation Manual for BY Series Engines with Classic Controls Templates This page left intentionally blank ...

Page 20: ...nches 86 7mm Note The 2 and 3 gauges are supplied with a locking tab and flat When installation is being done with a CNC machine use the with Key Cut template When installation is being done with a hole saw use the without Key Cut templates If this template has been downloaded electronically or copied from another document please verify all template dimensions prior to cutting as different printer...

Page 21: ...Page 20 Electronic Control System Installation Manual for BY Series Engines with Classic Controls Templates This page left intentionally blank ...

Page 22: ... template has been downloaded electronically or copied from another document please verify all template dimensions prior to cutting as different printers copiers may scale differently Note The 2 and 3 gauges are supplied with a locking tab and flat When installation is being done with a CNC machine use the with Key Cut template When installation is being done with a hole saw use the without Key Cu...

Page 23: ...Page 22 Electronic Control System Installation Manual for BY Series Engines with Classic Controls Templates This page left intentionally blank ...

Page 24: ...te If this template has been downloaded electronically or copied from another document please verify all template dimensions prior to cutting as different printers copiers may scale differently Diameter 7 32 5 6 mm 3 8 9 5 mm 1 2 12 7 mm R 3 16 4 8 mm R 1 4 6 4 mm 5 3 16 131 8 mm 4 3 16 106 4 mm 3 32 2 4 mm 2 1 2 63 5 mm 5 127 0 mm ...

Page 25: ...Page 24 Electronic Control System Installation Manual for BY Series Engines with Classic Controls Templates This page left intentionally blank ...

Page 26: ...gines with Classic Controls Page 25 Templates CH1700 Side Mount Template If this template has been downloaded electronically or copied from another document please verify all template dimensions prior to cutting as different printers copiers may scale differently ...

Page 27: ...Page 26 Electronic Control System Installation Manual for BY Series Engines with Classic Controls Templates This page left intentionally blank ...

Page 28: ...e verify all template dimensions prior to cutting as different printers copiers may scale differently Key Switch Panel CP19400 U S to Metric 3 16 inches 4 76 mm 7 16 inches 11 11 mm 1 2 inches 12 7 mm 11 16 inches 17 46 mm 13 16 inches 20 64 mm 7 8 inches 22 2 mm 15 16 inches 23 81 mm 1 5 32 inches 25 56 mm 1 7 16 inches 36 51mm 1 7 8 inches 47 63 mm 2 13 32 inches 51 21 mm 3 3 8 inches 85 73 mm ...

Page 29: ...Page 28 Electronic Control System Installation Manual for BY Series Engines with Classic Controls Templates This page left intentionally blank ...

Page 30: ...or the Classic Control System Analog Gauges The following gauges are available for easy connection to the system The wires are in the main harness and are located behind the helm Speedometer This 3 inch gauge requires a pitot tube connection Trim Fuel Level Oil Pressure and Volt gauges are also available Appendix A Analog Gauges ...

Page 31: ...to Metric 0 54 inches 13 7mm 2 579 inches 65 5mm 3 79 inches 96 3mm Analog Gauges Analog Gauge Style A B C D 2 All Electrical Gauges 2 38 2 13 2 22 2 50 38 2 Mechanical Pressure Gauges 2 38 2 13 2 22 2 50 38 3 Electric Tachometers 3 78 3 41 3 44 2 76 58 3 4 N 1 3 78 3 41 3 44 2 76 58 3 Electric Tach Hourmeters 3 78 3 41 3 44 3 88 58 3 Marine Pitot type Speedos 3 78 3 41 3 44 2 70 58 A D B C ...

Page 32: ...Electronic Control System Installation Manual for BY Series Engines with Classic Controls Page 31 ...

Page 33: ...Page 32 Electronic Control System Installation Manual for BY Series Engines with Classic Controls ...