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11

Sharpening Or Replacing Chipper Blades

NOTE: When tipping the unit, empty the fuel tank and
keep spark plug side up.

Disconnect the spark plug wire and ground it 
against the engine.

Remove the flail screen as instructed in the 
previous section.

Remove the plastic belt cover on the front of the 
engine by removing the two self-tapping screws. 
See Figure 11.

Remove the access plate by removing two hex lock 
nuts. See Figure 11. 

Locate one of the chipper blades in the access 
opening by rotating the impeller assembly by hand. 
Remove the chipper blade using a 3/16” allen 
wrench and a 1/2” wrench. 

Remove other blade in the same manner to replace 
or sharpen.

Figure 11

WARNING: Use caution when replacing
the blades, wear heavy gloves to avoid a
contact injury with the weld bolts or the
housing while loosening or tightening the
blades. 

When sharpening blades, follow the original angle 
of grind. Also, make sure to remove an equal 
amount from each blade and torque hardware 250 - 
300 in. lbs.

NOTE: Make certain blades are reassembled with the
sharp edge facing upward.

Belt Removal And Replacement

NOTE:  Because the engine on this has a tapered
crankshaft, a special impeller removal tool (part number
753-0638) is required to remove impeller assembly.
Contact your local service dealer.

Disconnect the spark plug wire and ground it away 
from the spark plug.

Drain the gasoline and oil from the chipper 
shredder vacuum.

Remove the three wing nuts that secure the nozzle 
to the outer housing and remove the nozzle. Refer 
to Figure 2.

Remove the vacuum bag from the unit.

Remove the discharge chute as instructed in the 
previous section Removing The Flail Screen.

Remove the plastic belt cover on the front of the 
engine by removing two self-tapping screws. Refer 
to Figure 11.

Tip the unit backward so that it rests on the 
handles.

Remove the lower belt guard by removing the two 
self-tapping screws. See Figure 12.

Figure 12

Remove the safety switch from the front of the outer 
housing by removing the two self-tapping screws. 
See Figure 12.

Remove the two hex bolts and hex lock nuts which 
extend through the housing. Lift the flail screen out 
of the housing. Refer to Figure 10.

Remove the outer housing and housing blades by 
removing the fourteen self-tapping screws.

Remove the hex bolt, lock washer, and flat washer 
that secures the impeller assembly to the 
crankshaft. See Figure 13.

Figure 13 

Belt
Cover

Self-Tapping
Screws

Access Plate

Hex
Lock Nuts

Safety
Switch

Self-Tapping
Screw

Lower
Belt Guard

Self-Tapping
Screws

Impeller
Assembly

Hex Bolt
Lock Washer
Flat Washer

Summary of Contents for 203

Page 1: ...k arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required...

Page 2: ...rts Choose from the options below Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and h...

Page 3: ...ever attempt to unclog either the feed intake or discharge opening remove or empty vacuum bag or inspect and repair the machine while the engine is running Shut the engine off and wait until all movin...

Page 4: ...vacuum bag must be kept closed at all times during operation 10 Never operate without either the inlet nozzle or optional hose attachment properly attached to the machine Never attempt to attach or c...

Page 5: ...line and oil as instructed in the separate engine manual before operating your machine NOTE Reference to right or left hand side of the chipper shredder vacuum is observed from the operating position...

Page 6: ...hute or vacuumed up through the nozzle See Figure 5 Chipper Chute Allow twigs and small branches up to 2 in diameter to be fed into the impeller for chipping See Figure 5 Caster Locks The caster locks...

Page 7: ...xtinguish cigarettes cigars pipes and other sources of ignition NOTE See your engine manual packed with your unit for more detailed instructions Starting Engine Attach spark plug wire to spark plug Ma...

Page 8: ...ugh the nozzle for shredding After material has been shredded by the blades on the impeller assembly it will be discharged into catcher bag Do not attempt to shred or chip any material other than vege...

Page 9: ...housing to tighten or loosen the clutch cable In addition the adjustment wheel may also be used to determine the position in which the drive clutch control is engaged If it is more comfortable to hav...

Page 10: ...ag from the unit Remove the four self tapping screws from the bottom of the discharge chute and the hex bolt flat washer and hex nut from the top Remove the discharge chute assembly See Figure 10 Remo...

Page 11: ...part number 753 0638 is required to remove impeller assembly Contact your local service dealer Disconnect the spark plug wire and ground it away from the spark plug Drain the gasoline and oil from th...

Page 12: ...ne and make sure the hole in the mounting adapter is facing up Place the inner housing against mounting adapter and frame Secure with the five hex bolts and two hex nuts previously removed Refer to Fi...

Page 13: ...re loose 2 Unit running on CHOKE If Equipped 3 Blocked fuel line or stale fuel 4 Water or dirt in fuel system 5 Dirty air cleaner 6 Carburetor out of adjustment 1 Connect and tighten spark plug wire 2...

Page 14: ...ID x 872 OD 4 731 1690A Discharge Chute 5 764 04001 Bag 6 631 0069 Nozzle Assembly 7 731 1831 Nozzle Flap 8 710 0969 Screw 9 720 0190 Height Adjustment Knob 10 732 0754 Spring Lever 11 781 0702 Index...

Page 15: ...ew 5 16 18 15 712 0384 Hex Lock Nut 1 2 13 16 781 0627 Chipper Blade Cover 17 712 3004A Hex Flange Lock Nut 5 16 18 18 681 0098 Inner Flail Housing Assembly 19 781 0599 Upper Shredder Blade 22 710 077...

Page 16: ...16 Model 203 8 1 5 6 4 7 5 6 4 2 11 9 10 8 3 17 13 17 14 12 15 18 19 16 35 33 38 49 44 30 40 36 39 32 31 45 55 51 50 48 42 41 54 52 27 24 27 29 25 28 26 23 43 34 22 37 47 50 46 53 21 56 57...

Page 17: ...er working machine use Factory Approved Parts V BELTS are especially designed to engage and disengage safely A substitute non OEM V Belt can be dangerous by not disengaging completely 30 741 0415 Flan...

Page 18: ...6 7 8 8 9 10 11 12 13 14 15 13 17 18 19 20 21 22 26 26 12 13 13 12 14 12 12 26 26 27 18 18 28 29 29 30 30 31 32 32 13 13 33 20 34 34 35 35 36 36 37 37 39 40 38 38 41 42 43 38 38 37 44 44 45 45 46 46...

Page 19: ...04A Hex Washer Screw 5 16 18 x 625 30 741 0413 Hex Flange Bearing 631 x 720 31 681 0097A Frame Assembly 32 781 0700 Axle Bracket 33 781 0697 Transmission Cover 34 747 0924 Lock Pin 35 732 0306 Compres...

Page 20: ...tments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sol...

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