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SECTION 1:  IMPORTANT SAFE OPERATION PRACTICES

WARNING: 

This symbol points out important safety instructions which, if not followed, could 

endanger the personal safety and/or property of yourself and others. Read and follow all instructions in 
this manual before attempting to operate this machine. Failure to comply with these instructions may 
result in personal injury. When you see this symbol - heed its warning.

WARNING:

 

The Engine Exhaust from this product contains chemicals known to the 

State of California to cause cancer, birth defects or other reproductive harm.

DANGER

:

 This machine was built to be operated according to the rules for safe operation in this 

manual. As with any type of power equipment, carelessness or error on the part of the operator can 
result in serious injury. This machine is capable of amputating hands and feet and throwing objects. 
Failure to observe the following safety instructions could result in serious injury or death.

TRAINING

1.

Read, understand, and follow all instructions on the 
machine and in the manual(s) before attempting to 
assemble and operate. Keep this manual in a safe 
place for future and regular reference and for 
ordering replacement parts.

2.

Be familiar with all controls and their proper 
operation. Know how to stop the machine and 
disengage them quickly.

3.

Never allow children under 16 years old to operate 
this machine. Children 16 years old and over 
should read and understand the operation 
instructions and safety rules in this manual and 
should be trained and supervised by a parent.

4.

Never allow adults to operate this machine without 
proper instruction.

5.

Keep bystanders, helpers, pets, and children at 
least 75 feet from the machine while it is in 
operation. Stop machine if anyone enters the area.

6.

Never run an engine indoors or in a poorly 
ventilated area. Engine exhaust contains carbon 
monoxide, an odorless and deadly gas.

7.

Do not put hands and feet near rotating parts or in 
the feeding chambers and discharge opening. 
Contact with the rotating impeller can amputate 
fingers, hands, and feet.

8.

Never attempt to unclog either the feed intake or 
discharge opening, remove or empty vacuum bag, 
or inspect and repair the machine while the engine 
is running. Shut the engine off and wait until all 
moving parts have come to a complete stop. 
Disconnect the spark plug wire and ground it 
against the engine.

PREPARATION   

1.

Thoroughly inspect the area where the equipment 
is to be used. Remove all rocks, bottles, cans, or 
other foreign objects which could be picked up or 
thrown and cause personal injury or damage to the 
machine. 

2.

Always wear safety glasses or safety goggles 
during operation or while performing an adjustment 
or repair, to protect eyes. Thrown objects which 
ricochet can cause serious injury to the eyes.

3.

Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Loose fitting clothes or 
jewelry can be caught in movable parts. Never 
operate this machine in bare feet or sandals. Wear 
leather work gloves when feeding material in the 
chipper chute.

4.

Before starting, check all bolts and screws for 
proper tightness to be sure the machine is in safe 
working condition. Also, visually inspect machine 
for any damage at frequent intervals.

5.

Maintain or replace safety and instructions labels, 
as necessary.

6.

To avoid personal injury or property damage use 
extreme care in handling gasoline. Gasoline is 
extremely flammable and the vapors are explosive. 
Serious personal injury can occur when gasoline is 
spilled on yourself or your clothes which can ignite. 
Wash your skin and change clothes immediately.

a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes, and 

other sources of ignition.

c.

Never fuel machine indoors.

d. Never remove gas cap or add while the 

engine is hot or running.

e. Allow engine to cool at least two minutes 

before refueling.

f.

Never over fill fuel tank. Fill tank to no more 
than 1/2 inch below bottom of filler neck to 
provide space for fuel expansion.

g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine 

and equipment. Move machine to another 
area. Wait 5 minutes before starting the 
engine.

i.

Never store the machine or fuel container 
inside where there is an open flame, spark, 
or pilot light (e.g. furnace, water heater, 
space heater, clothes dryer, etc.).

Summary of Contents for 203

Page 1: ...k arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required...

Page 2: ...rts Choose from the options below Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and h...

Page 3: ...ever attempt to unclog either the feed intake or discharge opening remove or empty vacuum bag or inspect and repair the machine while the engine is running Shut the engine off and wait until all movin...

Page 4: ...vacuum bag must be kept closed at all times during operation 10 Never operate without either the inlet nozzle or optional hose attachment properly attached to the machine Never attempt to attach or c...

Page 5: ...line and oil as instructed in the separate engine manual before operating your machine NOTE Reference to right or left hand side of the chipper shredder vacuum is observed from the operating position...

Page 6: ...hute or vacuumed up through the nozzle See Figure 5 Chipper Chute Allow twigs and small branches up to 2 in diameter to be fed into the impeller for chipping See Figure 5 Caster Locks The caster locks...

Page 7: ...xtinguish cigarettes cigars pipes and other sources of ignition NOTE See your engine manual packed with your unit for more detailed instructions Starting Engine Attach spark plug wire to spark plug Ma...

Page 8: ...ugh the nozzle for shredding After material has been shredded by the blades on the impeller assembly it will be discharged into catcher bag Do not attempt to shred or chip any material other than vege...

Page 9: ...housing to tighten or loosen the clutch cable In addition the adjustment wheel may also be used to determine the position in which the drive clutch control is engaged If it is more comfortable to hav...

Page 10: ...ag from the unit Remove the four self tapping screws from the bottom of the discharge chute and the hex bolt flat washer and hex nut from the top Remove the discharge chute assembly See Figure 10 Remo...

Page 11: ...part number 753 0638 is required to remove impeller assembly Contact your local service dealer Disconnect the spark plug wire and ground it away from the spark plug Drain the gasoline and oil from th...

Page 12: ...ne and make sure the hole in the mounting adapter is facing up Place the inner housing against mounting adapter and frame Secure with the five hex bolts and two hex nuts previously removed Refer to Fi...

Page 13: ...re loose 2 Unit running on CHOKE If Equipped 3 Blocked fuel line or stale fuel 4 Water or dirt in fuel system 5 Dirty air cleaner 6 Carburetor out of adjustment 1 Connect and tighten spark plug wire 2...

Page 14: ...ID x 872 OD 4 731 1690A Discharge Chute 5 764 04001 Bag 6 631 0069 Nozzle Assembly 7 731 1831 Nozzle Flap 8 710 0969 Screw 9 720 0190 Height Adjustment Knob 10 732 0754 Spring Lever 11 781 0702 Index...

Page 15: ...ew 5 16 18 15 712 0384 Hex Lock Nut 1 2 13 16 781 0627 Chipper Blade Cover 17 712 3004A Hex Flange Lock Nut 5 16 18 18 681 0098 Inner Flail Housing Assembly 19 781 0599 Upper Shredder Blade 22 710 077...

Page 16: ...16 Model 203 8 1 5 6 4 7 5 6 4 2 11 9 10 8 3 17 13 17 14 12 15 18 19 16 35 33 38 49 44 30 40 36 39 32 31 45 55 51 50 48 42 41 54 52 27 24 27 29 25 28 26 23 43 34 22 37 47 50 46 53 21 56 57...

Page 17: ...er working machine use Factory Approved Parts V BELTS are especially designed to engage and disengage safely A substitute non OEM V Belt can be dangerous by not disengaging completely 30 741 0415 Flan...

Page 18: ...6 7 8 8 9 10 11 12 13 14 15 13 17 18 19 20 21 22 26 26 12 13 13 12 14 12 12 26 26 27 18 18 28 29 29 30 30 31 32 32 13 13 33 20 34 34 35 35 36 36 37 37 39 40 38 38 41 42 43 38 38 37 44 44 45 45 46 46...

Page 19: ...04A Hex Washer Screw 5 16 18 x 625 30 741 0413 Hex Flange Bearing 631 x 720 31 681 0097A Frame Assembly 32 781 0700 Axle Bracket 33 781 0697 Transmission Cover 34 747 0924 Lock Pin 35 732 0306 Compres...

Page 20: ...tments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sol...

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