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Step 3: Create Corner Post Assemblies 

Part 2

B:

  Place two Post Panel Assemblies against 

one (190) Corner Post so the (527) Corner 

Panel Posts are flush to the tops and bottoms 

of the (190) Corner Post so they create a 

corner piece.   (fig. 3.3)

C:

  Attach each (527) Corner Panel Post to 

each (190) Corner Post with six #8 x 2-1/2” 

Wood Screws per Corner Post Assembly in 

the pre-drilled holes.  (fig. 3.3)

D:

  In the indicated area below pre-drill two 

pilot holes at a slight angle using a 1/8” drill 

bit then attach (527) Corner Panel Posts to 

(190) Corner Posts with two #8 x 2-1/2” Wood 

Screws per Corner Post Assembly.  (fig. 3.3 

and 3.4)

E:

  Repeat Steps B - D to create four Corner 

Post Assemblies.  

PG 4

Repeat for 3 more Assemblies

(527)Corner Post (1)

S3 - Wood Screw (8)

Hardware

Fig. 3.3

32  x  #8 x 2-1/2” Wood Screw

#8 x 2-1/2” 

Wood Screw 

x 6 

(already 

pre-drilled 

holes)

Fig. 3.4

(190) 

Corner 

Post

(190) Corner 

Post

(527) Corner 

Panel Post

#8 x 2-1/2” Wood 

Screw x 2 

(pre-drill 

holes and install at a 

slight angle for these 

screws only)

(527) Corner 

Panel Post

(527) Corner 

Panel Post

Flush

Flush

Wood Parts

4  x  (190) Corner Post 

(528) 

Panel 

Post

Note:  Holes in (527) 

Corner Post to be at 

top of the assembly

Summary of Contents for MADISON YM11783X

Page 1: ...10 16 2018 HEIGHT 8 2 or 2 44m Height 8 2 2 44 m IMPORTANT RETAIN FOR FUTURE REFERENCE READ CAREFULLY 10 x 14 Charleston Pergola 14 0 10 0 Yardistry North America Toll Free Customer Support 1 888 509...

Page 2: ...pit or chimnea for safe distances from combustible materials Wear gloves to avoid injury from possible sharp edges of individual elements before assembly During installation follow all safety warnings...

Page 3: ...roduct and is a requirement of the warranty This warranty does not cover any inspection costs This Limited Warranty does not cover Labour for replacment of any defective item s Incidental or consequen...

Page 4: ...if required WOOD PARTS Applying a water repellent or stain water based on a yearly basis is important maintenance to maintain maximum life and performance of the product Check all wood members for det...

Page 5: ...u are mounting to concrete footers see below for the correct locations and placement Please double check for possibility of any underground utilities such as gas telephone cable or sprinkler lines Fol...

Page 6: ...included Anchoring Hardware not included Concrete Patio min 13 x 9 with 6 clearance on all sides Wood Deck min 13 x 9 with 6 clearance on all sides Panel Post Corner Panel Post Corner Post Panel Post...

Page 7: ...133 4 x 2295 5mm 5 8 x 5 1 4 x 90 3 8 Long Bar Top Y50132 513 2 512 31 8 x 69 9 x 406 5mm 1 x 2 x 16 Side Joist Y50132 512 3 501 15 9 x 85 7 x 1384 3mm 5 8 x 3 3 8 x 54 1 2 Front Back Shelf Y50132 501...

Page 8: ...x 857 2mm 1 3 8 x 2 x 33 Short Trellis D Y50132 497 2 495 34 9 x 82 6 x 857 2mm 1 3 8 x 3 x 33 Short Trellis C Y50132 495 1 499 15 9 x 133 4 x 381mm 5 8 x 5 x 15 Plaque Y50132 499 Dimensions are appr...

Page 9: ...3 Lock Washer 16 5 16 Y05318 300 8 Hex Bolt 1 4 x 5 Y07718 250 T Nut 16 5 16 Y08518 300 Lock Nut 43 1 4 Y08318 203 16 1 4 Y08518 200 T Nut 96pc Wood Screw 8 x 1 1 2 Y06091 512 32pc Wood Screw 8 x 2 Y0...

Page 10: ...approximate and are shown to assist in the identification of parts for assembly Actual dimensions may be Hardware Identification 1 2 x 2 Y00400 005 Robertson Driver 1 8 Y00400 002 Drill Bit 1 Y70829...

Page 11: ...ting any holes D Before you discard your cartons fill out the form below The carton I D stamp is located on the end of each carton Please retain this information for future reference You will need thi...

Page 12: ...t two Pre drill with a 1 8 drill bit then attach all three 580 Ballusters to both Rail T Bs with two 10 x 4 Wood Screws per balluster fig 2 1 B Repeat Step A seven more times to make eight Balluster A...

Page 13: ...2 3 and 2 4 D From the top of each 528 Panel Post and 527 Corner Panel Post measure 14 down then place one 581 Top Horizontal with the bottom at the 14 mark Attach 581 Top Horizontal to both posts wi...

Page 14: ...es Part 1 Hardware A On each Post Panel Assembly install one Room L Mount flush to the inside bottom of 528 Panel Post with one 10 x 1 1 4 Pan Screw fig 3 1 and 3 2 Fig 3 1 8 x 10 x 1 1 4 Pan Screw Ro...

Page 15: ...ngle using a 1 8 drill bit then attach 527 Corner Panel Posts to 190 Corner Posts with two 8 x 2 1 2 Wood Screws per Corner Post Assembly fig 3 3 and 3 4 E Repeat Steps B D to create four Corner Post...

Page 16: ...3 5 8 x 10 x 2 1 2 Pan Screw Room L Mount 10 x 2 1 2 Pan Screw Fig 3 6 Components 8 x Room L Mount Flush 527 Corner Panel Post 527 Corner Panel Post 528 Panel Post 190 Corner Post 190 Corner Post F Pl...

Page 17: ...2 at measured location on the side with the cut out make sure it is square then attach with three 10 x 4 Wood Screws Repeat for a fourth Beam End Assembly fig 4 2 There should be two Beam End Assembl...

Page 18: ...f the boards then attach with four 8 x 1 1 2 Wood Screws fig 5 5 4 x 489 Front Beam 4 x 026 Splice 1 x 499 Plaque Hardware Wood Parts 8 x 5 16 x 3 Lag Screw 5 16 flat washer 8 x 5 16 x 1 1 2 Hex Bolt...

Page 19: ...fig 6 1 Each shorter end should measure 8 from 190 Corner Post to 190 Corner Post and 4 6 1 2 from 528 Panel Post to 528 Panel Post fig 6 2 Each longer end should measure 12 from 190 Corner Post to 19...

Page 20: ...nd 1 4 t nut 485 Beam End 10 1 2 faces out fig 7 1 and 7 2 B Repeat Step A for the second Corner Post Assembly on the same side 485 Beam End 10 1 2 faces out fig 7 1 and 7 2 C With a helper place one...

Page 21: ...t with 1 4 lock washer 5 16 flat washer and 1 4 t nut per post fig 7 3 and 7 4 H Make sure Front Beam Assembly is level then attach to Corner Post Assemblies with six 8 x 2 1 2 Wood Screws fig 7 3 and...

Page 22: ...ing down 52 from the end of one beam then using a 1 8 drill bit pre drill a hole using the countersunk holes as a guide and attach with two 5 16 x 3 Lag Screws with 5 16 flat washer and four 8 x 3 Woo...

Page 23: ...Panel Post Attach Beam Assemblies to 067 Beam 20 3 4 with six 10 x 4 Wood Screws per 067 Beam 20 3 4 fig 9 1 and 9 3 C Attach each 528 Panel Post on the short and long side to 067 Beam 20 3 4 and Inn...

Page 24: ...and bottom of 581 Top Horizontal Attach gusset to 486 Beam 57 1 2 with two 8 x 2 1 2 Wood Screws and to 528 Panel Post with one 8 x 3 Wood Screw Repeat for the left hand side with one 484 Arch Gusset...

Page 25: ...he front of 528 Panel Post and bottom of 581 Top Horizontal Attach gusset to Front Beam Assembly with two 8 x 2 1 2 Wood Screws and to 528 Panel Post with one 8 x 3 Wood Screw Repeat for the left hand...

Page 26: ...Inner Beam Assembly place one 483 Arch Gusset Right on the right hand side so the top fits tight to Inner Beam Assembly and the bottom fits tight to the side and flush to the front of 528 Panel Post...

Page 27: ...B with four 492 Short Trellis B and four 493 Long Trellis B to create four Trellis B Assemblies fig 11 1 and 11 2 Hardware 5 x 1 4 x 1 3 4 Hex Bolt 5 16 flat washer x 2 1 4 lock nut 20 x 1 4 x 1 3 4...

Page 28: ...Assembly will be placed in the order and staggered when attaching to the Pergola as shown in fig 11 3 495 Short Trellis C 496 Long Trellis D 497 Short Trellis D 494 Long Trellis C 497 Short Trellis D...

Page 29: ...Trellis Clips with one 10 x 1 1 4 Pan Screw per clip fig 11 6 and 11 7 Hardware 8 x 10 x 1 1 4 Pan Screw Hardware 72 S12 10 x 1 1 4 Pan Screw Trellis Clip Trellis Clip 10 x 1 1 4 Pan Screw 10 x 1 1 4...

Page 30: ...Bs rests on 026 Splice the remaining Trellis Assemblies rest directly on the Front and Inner Beam Assemblies Hardware 64 x 10 x 1 1 4 Pan Screw PG 15 Trellis Assembly B Front Beam Assembly Trellis Cli...

Page 31: ...e one 516 Bar Gusset against 528 Panel Post so the top meaures 40 1 8 from the bottom of 528 Panel Post The longer end over hangs the outside of 528 Panel Post by 7 7 8 Make sure gusset is level then...

Page 32: ...with two 8 x 1 1 2 Wood Screws per joist There will be a 5 8 overhang at the top of 501 Front Back Shelf fig 13 1 C Flush to the bottom of each joist and outside of each 502 Shelf Side Joist attach o...

Page 33: ...p of both 498 Shelf Gussets so the front of the frame overhangs the gussets by 5 8 Attach each 502 Shelf Side Joist to each 528 Panel Post with three 8 x 2 Wood Screws per joist fig 13 2 13 3 and 13 4...

Page 34: ...ce two 503 Shelf Tops in between 501 Front Back Shelves so the ends are flush with the outside of each 502 Shelf Side Joist then attach to each 500 Shelf Joist and 502 Shelf Side Joist with eight 8 x...

Page 35: ...es in the middle of 501 Front Back Shelf flush to the bottom of the board then attach with two 8 x 1 1 2 Wood Screws per joist There will be a 5 8 overhang at the top of 501 Front Back Shelf The dista...

Page 36: ...by 5 8 Attach each 512 Side Joist to each 528 Panel Post with three 8 x 2 Wood Screws per joist fig 14 2 and 14 3 11 8 X 2 W S sets tice Bar overhangs 5 8 in front of RDWARE tach Bar Frame 5 8 8 x 2...

Page 37: ...510 Bar Back attach one 509 End Joist to 579 Rail T B with three 8 x 2 1 2 Wood Screws Repeat for the other end of 510 Bar Back fig 14 4 and 14 5 F Attach 510 Bar Back to both 509 End Joists with two...

Page 38: ...ide Joist with two 8 x 3 Wood Screws per gusset fig 14 6 and 14 7 H Attach both 516 Bar Gussets to each 512 Side Joist with two 8 x 3 Wood Screws per gusset fig 14 6 and 14 7 516 Bar Gusset Fig 14 6 F...

Page 39: ...e place one 583 Bar Right against 190 Corner Post and 501 Front Back Shelf so the tops are flush and are tight Attach 583 Bar Right to 190 Corner Post with two 8 x 1 1 2 Wood Screws and to 512 Side Jo...

Page 40: ...e Corner Panel Post then lastly place one 513 Long Bar Top tight to 510 Bar Back Attach each board to joists with twelve 8 x 1 1 2 Wood Screws per board fig 14 10 and 14 11 514 Mid Bar Top Fig 14 11 F...

Page 41: ...aps fig 15 1 15 2 15 3 and 15 4 Step 15 Attach Canopy Part 1 PG 26 Charleston Canopy Components 1 x Charleston Canopy with hardware Fig 15 1 Fig 15 2 Trellis Assembly A Trellis Assembly A Male Snap Fe...

Page 42: ...ing female snaps as a guide mark location then install the male snaps along both Beam End Assemblies and 486 Beam 57 1 2 Connect male and female snaps On the other short side repeat this step fig 15 6...

Page 43: ...ation on your Pergola with two 10 x 1 1 4 Pan Screws This provides warnings concerning safety and important contact information A tracking number is provided to allow you to get critical information o...

Page 44: ...44 support yardistrystructures com NOTES...

Page 45: ...45 support yardistrystructures com NOTES...

Page 46: ...hat Model Name Nombre del Modelo Nom du mod le Model Number from front cover N mero de Modelo de la portada No du mod le page de couverture Comments Comentarios Commentaires Mail To Enviar por Correo...

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