Yardistry YM12978, Installation And Operating Instructions Manual

Page 1: ...IMPORTANT RETAIN FOR FUTURE REFERENCE READ CAREFULLY HEIGHT 3 175m 10 5 Y40000 978 Yardistry North America Toll Free Customer Support 1 888 509 4382 info yardistrystructures com www yardistrystructur...

Page 2: ...avoid injury from possible sharp edges of individual elements before assembly During installation follow all safety warnings provided with your tools and use OSHA approved safety glasses Some structur...

Page 3: ...oduct and is a requirement of the warranty This warranty does not cover any inspection costs This Limited Warranty does not cover Labour for replacement of any defective item s Incidental or consequen...

Page 4: ...r tighten as to cause crushing and splintering of wood Check for sharp edges or protruding screw threads add washers if required WOOD PARTS Applying a water repellent or stain water based on a yearly...

Page 5: ...keep parts flat straight and snug when connecting METAL PARTS Roofing material may have sharp edges wear safety gloves Remove all plastic covering on both sides of the metal panels directly before in...

Page 6: ...se double check for possibility of any underground utilities such as gas telephone cable or sprinkler lines Following are some examples of how to mount the structure to wood or concrete surfaces Refer...

Page 7: ...t included Anchoring Hardware not included Post Mount Post Mounts have a 1 27 cm 1 2 diameter hole for anchoring hardware Concrete Patio min 3 616 m x 4 226 m 11 10 3 8 x 13 10 3 8 with 15 24 cm 6 cle...

Page 8: ...ia Right Large Roof 2157 7mm 84 15 16 Y50229 436 2pc 443 Fascia Left 1853mm 72 15 16 Y50229 443 6pc 440 Rafter 1915 4mm 75 7 16 Y50229 440 4pc 441 Rafter Short Left 1040 2mm 40 15 16 Y50229 441 4pc 43...

Page 9: ...c 430 Strap Short Large Roof 2170 9mm 85 1 2 Y50229 430 2pc 432 Strap Right Large Roof 1605 6mm 63 3 16 Y50229 432 2pc 437 Strap 2603 5mm 102 1 2 Y50229 437 2pc 433 Strap Brace 574 7mm 22 5 8 Y50229 4...

Page 10: ...00 52pc Pan Screw 10 x 1 1 4 Y06491 711 32pc Pan Screw 8 x 1 Y06491 510 12pc 1 4 x 2 3 4 Hex Bolt Y07718 223 240pc Hex Roofing Screw 8x 1 Y06730 510 24pc Sheet Metal Screw 8 x 3 4 Y06430 503 1pc Hex D...

Page 11: ...Y01030 131 4pc Ridge Cap Short 25 2 Y01030 132 4pc Roof Peak Bracket Y00429 125 2pc Roof Edge Right 72 2 Y01030 135 8pc Ridge Clip 102 5 Y01030 133 1pc Peak Cap Long Y01030 137 4pc Roof Edge Left 72...

Page 12: ...ies or sprinkler line locations prior to excavating any holes D Before you discard your cartons fill out the form below The carton I D stamp is located on the end of each carton Please retain this inf...

Page 13: ...om the bottom attach with two 8 x 1 1 2 Wood Screws and from the inside with two 10 x 1 1 4 Pan Screws per mount Tighten bolts Step 2 Post Assemblies Part 1 Wood Parts F2 1 2 x 1035 6 x 8 Post Left Si...

Page 14: ...2 Wood Screws per plinth Rounded edges on top F2 3 and F2 4 D Repeat Steps A C one more time to make two Post Left Assemblies E Repeat Steps A C twice more using 1036 6 x 8 Post Right Sides to make t...

Page 15: ...5 16 lock washer 1 4 5 16 large washer and 5 16 t nut per end as shown in fig 3 1 and 3 2 C Repeat Steps A and B one more time to make two Beam Short Assemblies and two Short Beam End Assemblies 4 x...

Page 16: ...am Short Assembly tight to one Short Beam End Assembly Match the bolt holes in each 1043 Beam Short End with the bolt holes in each 1044 Beam Short Attach with 18 8 x 2 1 2 Wood Screws F3 3 and F3 4 E...

Page 17: ...washer 1 4 5 16 large washer and 5 16 t nut in the top hole per end as shown in F4 1 and F4 2 C Repeat Steps A and B one more time to make two Beam Long Assemblies and two Long Beam End Assemblies Ha...

Page 18: ...together Beam Long Assembly overhangs Long Beam End Assembly by 1 3 8 on each end Match the bolt holes and wood screw pilot holes in both beam assemblies and Long Beam Insert F4 3 F4 4 and F4 5 E Atta...

Page 19: ...e 3 8 lock nut per post in the bottom holes The distance from the outside of one post to the outside of the second post should be 10 10 3 8 3 312m F5 1 F5 2 and F5 3 B On each end of the Short Beam As...

Page 20: ...ort Beam Assembly with two 5 16 x 3 Lag Screws with 5 16 flat washer per gusset F5 4 F5 5 and F5 6 E Repeat Step A D make a second Short Side Assembly F5 6 Hardware 8 x 5 16 x 3 Lag Screw 5 16 flat wa...

Page 21: ...n the top holes with one 3 8 x 8 Hex Bolt with two 3 8 large washers and one 3 8 lock nut per post F5 7 and F5 8 2 Long Beam Assemblies 4 Arched Gusset Y70000 1049 8 3 8 x 8 Hex Bolts 2x 3 8 large was...

Page 22: ...ill with a 1 8 drill bit then attach each 1049 Arched Gusset to Long Beam Assembly with two 5 16 x 3 Lag Screws with 5 16 flat washer per gusset F5 10 and F5 11 Hardware Long Beam Assembly 8 x 5 16 x...

Page 23: ...to Post Bracket with two 8 x 1 Pan Screws F6 1 and F6 2 Step 6 Attach Roof Brackets F6 1 Hardware 8 x 8 x 1 Pan Screw F6 2 Rafter to Post Bracket 8 x 1 Pan Screw Short Beam Assembly Long Beam Assembly...

Page 24: ...5 16 large washer and 5 16 t nut as shown in F7 3 and F7 4 Repeat to make a second Large Fascia Beam Assembly Step 7 Fascia Beam Assemblies F7 1 F7 2 Hardware Wood Parts 2 x 443 Fascia Left 2 x 444 Fa...

Page 25: ...8 1 F8 3 and F8 4 C Repeat Steps A and B to make a second Small Roof Rafter Assembly Hardware Wood Parts 8 x 2 1 4 Wood Screws x 6 per Fascia Beam Assembly 440 Rafter Fascia Beam Assembly Step 8 Small...

Page 26: ...Rafter Corner Left 439 Rafter Corner Right and 440 Rafter so the ends do not overhang the outside edges of the outside boards Do not attach yet F8 5 F Place one 442 Rafter Short Right and one 441 Raft...

Page 27: ...with one 8 x 1 Pan Screw in the bottom hole and one 12 x 1 1 2 Pan Screw in the top hole per bracket Make sure to only install on one Small Roof Rafter Assembly the second will not have brackets F9 1...

Page 28: ...e 440 Rafters then attach with two 8 x 2 1 4 Wood Screws per 440 Rafter F10 1 and F10 3 C Repeat Steps A and B to make a second Large Roof Rafter Assembly Hardware Wood Parts 440 Rafter Step 10 Large...

Page 29: ...to Large Fascia Beam Assembly then attach with two 8 x 2 1 4 Wood Screws to the top and bottom of the rafters per side F10 4 F10 5 and F10 6 E Repeat Step D for the second Large Roof Rafter Assembly 4...

Page 30: ...tight in the centre Do not attach yet F10 7 H Place one 442 Rafter Short Right in the notches of 432 Strap Right Large Roof and one 441 Rafter Short Left in the notches of 431 Strap Left Large Roof an...

Page 31: ...nd 432 Strap Right Large Roof with eight 8 x 2 1 4 Wood Screws Edges are flush F10 8 and F10 9 K Complete Steps F J for both Large Roof Rafter Assemblies Hardware Wood Parts 16 x 8 x 2 1 4 Wood Screw...

Page 32: ...ort Right 441 Rafter Short Left and both 440 Rafter attach one Roof to Beam Bracket per board with one 8 x 1 Pan Screw in the bottom hole and one 12 x 1 1 2 Pan Screw in the top hole per bracket F11 1...

Page 33: ...as it can bend dent and scratch easily WARNING DO NOT OVER TIGHTEN ROOFING SCREWS Over tightening screws will cause roofing material to crush The roofing screws can easily crush the Roof Panels and R...

Page 34: ...harp edges Wear gloves BE SURE TO REMOVE ALL PLASTIC COVERING ON BOTH SIDES OF THE ALUMINUM PANELS AND TRIM DIRECTLY BEFORE INSTALLING EACH PIECE One side is clear and the other is blue both must be r...

Page 35: ...sembly F12 1 and F12 2 C Attach both Left and Right Long Panels to Small Roof Rafter Assembly with four 8 x 1 Roofing Screws in locations shown in F12 1 Be sure not to overtighten screws D Repeat Step...

Page 36: ...ang at the bottom of the Fascia Beam Assembly There should be no overhanging at the corners F12 3 and F12 4 G Attach all panels to Small Roof Rafter Assembly with 33 8 x 1 Roofing Screws in locations...

Page 37: ...one Ridge Clip 102 5 on each side of each Small Roof Rafter Assembly so they cover the panels and bottom edge is 2 3 4 6 99 cm up from the bottom of the Corner Rafters then attach with five 7 x 3 4 Wo...

Page 38: ...ner Right and an overhang at the bottom of the Large Fascia Beam Assembly Attach with two 8 x 1 Roofing Screws per panel in the places shown below Be sure not to overtighten screws F14 2 F14 2 F14 1 8...

Page 39: ...bly There should be no overhang at the corners F14 3 and F14 4 D Make sure all panels fit properly then attach with 42 8 x 1 Roofing Screws Be sure not to overtighten screws F14 3 and F14 4 Notice the...

Page 40: ...lush 434 Top 463 Spacer Top F14 6 F On one Large Roof Rafter Assembly place one 463 Spacer Top flush to the outside edges and centred on 434 Top then attach with three 8 x 2 1 4 Wood Screws F14 5 and...

Page 41: ...Ridge Clip 102 5 on each side of each Large Roof Rafter Assembly so they cover the panels and bottom edge is 2 3 4 6 99 cm up from the bottom of the Corner Rafters then attach with five 7 x 3 4 Wood...

Page 42: ...not to drag the panel on the beams Make sure the middle Roof to Beam Bracket lines up to the centre mark F16 1 and F16 2 Step 16 Attach Roof Panels to Frame Part 1 F16 1 In front of Posts Long Beam A...

Page 43: ...th three 1 4 x 2 3 4 Hex Bolts with two 1 4 5 16 large washers and one 1 4 lock nut To align bolt holes helper in the centre may have to push up the centre of the panels while other helpers make sure...

Page 44: ...x 2 3 4 Hex Bolts with two 1 4 5 16 large washers and one 1 4 lock nut To align bolt holes helper on the centre ladder may have to push up in the centre of the panels and others make sure corners are...

Page 45: ...Clip The Spring Clip holds the assembly together F17 1 B Insert one 1 4 Nut into each Peak Loop Be careful nut is loose and will fall out until attached to Peak Cap Assembly F17 2 F17 1 Peak Post Comp...

Page 46: ...ed Large and Small Roof Panels in the slotted holes with four 10 x 1 1 4 Pan Screws On the second set of Roof Peak Brackets loosely attach to the Rafter Corners of Large Roof Panels with two 10 x 1 1...

Page 47: ...taking care not to drag the panel on the beams Panel fits under the Peak Cap Long push up on Peak Loop to lift Peak Cap Long The centre of the other panels may have to be pushed up to fit fourth panel...

Page 48: ...helper on the centre ladder may have to push up in the centre of the panels and others make sure corners are aligned Tighten bolts when all six have been installed F19 3 and F19 4 Rafter Corners shoul...

Page 49: ...eam Bracket per board with one 8 x 1 Pan Screw in the bottom hole and one 12 x 1 1 2 Pan Screw in the top hole per bracket F19 5 x 3 F19 5 Roof to Beam Bracket 12 x 1 1 2 Pan Screw x3 Attach to Rafter...

Page 50: ...s together at the Fascia Beam Assembly Ends with two 8 x 2 1 2 Wood Screws per corner A helper may need to lift the centre of the roof to bring the corners tight together F20 1 and F20 2 C Align Roof...

Page 51: ...the bottom is tight to the bottom of the assemblies then attach with four 8 x 3 4 Sheet Metal Screws per Corner Cap F21 1 and F21 2 Hardware 16 x 8 x 3 4 Sheet Metal Screw Components 4 x Corner Cap Co...

Page 52: ...Roof to Beam Brackets to Beam Assemblies with two 12 x 1 1 2 Pan Screw per bracket F22 1 and F22 2 Hardware 28 x 12 x 1 1 2 Pan Screw x 3 Step 22 Secure Roof to Beam Brackets Inside View Beam Assembly...

Page 53: ...six screws in Roof Peak Brackets then attach to Corner Rafters in the remaining holes with ten 10 x 1 1 4 Pan Screws F23 1 Hardware 10 x 10 x 1 1 4 Pan Screw F23 1 Roof Peak Bracket Rafter Corner Roo...

Page 54: ...t under Peak Cap Long Attach with two 8 x 3 4 Sheet Metal Screws per Ridge Cap set F24 1 F24 2 F24 3 F24 4 and F24 5 B Tighten Loop to secure Roof Peak Set Hardware 8 x 8 x 3 4 Sheet Metal Screw Compo...

Page 55: ...2 and F25 3 C Pre drill with a 1 8 drill bit and secure Tie Wrap Brackets to 461 Tie and 440 Rafter with one 10 x 2 1 2 Pan Screw per bracket F25 1 F25 2 and F25 3 D Repeat Steps A to C for a second 4...

Page 56: ...or Right with four 12 x 1 1 2 Pan Screws per bracket F26 1 and F26 2 Step 26 Attach Twist Brackets Components 2 x 45 Twist Bracket LT 2 x 45 Twist Bracket RT 45 Twist Bracket LT RT 12 x 1 1 2 Pan Scr...

Page 57: ...with a maximum weight of 22 lbs 10 kg Pre drill with a 1 8 drill bit into centre of 463 Spacer Top then install Eye Lag F27 1 and F27 3 Hardware 2 x 50 mm Hooks 1 x Eye Lag F27 1 F27 2 Rafter Corner 5...

Page 58: ...h two 8 x 1 Pan Screws This provides warnings concerning safety and important contact information A tracking number is provided to allow you to get critical information or order replacement parts for...

Page 59: ...sale Spain S L U Pol gono Empresarial Los Gavilanes C Agust n de Betancourt 17 28906 Getafe Madrid Espa a NIF B86509460 900 111 155 www costco es Costco Wholesale Korea Ltd 40 Iljik ro Gwangmyeong si...

Page 60: ...60 support yardistrystructures com NOTES...

Page 61: ...61 support yardistrystructures com NOTES...

Page 62: ...Comments Comentarios Commentaires Mail To Enviar por Correo a Envoyer par courrier Mail To Enviar por Correo a Envoyer par courrier Yardistry 375 Sligo Road West PO Box 10 Mount Forest Ontario Canada...