1-27
183574-1CD
183574-1CD
ArcWorld 50/50S/52/
52S
1.8 Quick Start Guide
WARNING
Anyone working with the ArcWorld is responsible for reading and
understanding all included documents.
This Quick Start Guide is just a basic outline of the setup of the
ArcWorld.
PHASE 1
PREPARATION
(PRE-ARRIVAL)
PRELIMINARY RISK
ASSESSMENT
DETERMINE LOCATION FOR
INSTALL
PREPARATION FOR POWER
CONNECTION
MOUNTING SPECIFICATIONS TOOLING SPECIFICATIONS
COMPRESSED AIR SUPPLY
(IF USED)
TRAINING
PHASE 1
Complete
□
□ ArcWorld System Manual
Sec 2.6, 3, 3.1
□ ISO 10218-2:2011
□ ANSI/RIA 15.06-2012
□ Controller Inst. Sec 3.2 & 3.3
□ ArcWorld System Manual
Chapter 3
□ Controller Inst. Sec 4.1 & 4.2
□ ArcWorld System Manual
Chap 2 & 3
□ Controller Inst. Sec 3.4 to 3.5
□ ArcWorld System Manual
Sec 3.2 to 3.3
□ Contact for Mounting Options
□ Application Specific
□ AR1440 Inst. Sec 6
□ Sales Order
□ ArcWorld System Manual
Sec 3.1.1
□ Contact YASKAWA Academy:
• Phone: 937-847-3307
• Email: training@motoman.com
PHASE 2
RECEIVE
ARCWORLD CELL
RECEIVE & INSPECT
CRATES FOR DAMAGE
OPEN CRATE
INVENTORY & INSPECT
EQUIPMENT
VERIFY ORDER RECEIVED
READ & UNDERSTAND ALL
SAFETY & INCLUDED
DOCUMENTATION
PREPARE FOR HANDLING &
TRANSPORTATION OF
EQUIPMENT TO WORKSPACE
PHASE 2
Complete
□
□ Controller Inst. Sec 3.1
□ ArcWorld System Manual
Chap 3.3
□ ArcWorld System Manual
Sec 3.3
□ Sales Order
□ Controller Inst. Sec 2.1
□ ArcWorld System Manual
Sec 1.1
□ Sales Order
□ Controller Inst. Sec 2.2
□ ArcWorld System Manual
Sec 1.2
□ Controller READ FIRST
□ Controller Inst. (All
Safety Sections)
□ Controller Inst. Chap 3
□ ArcWorld System Manual
Inst. Chap 2
PHASE 3
INSTALL
ARCWORLD CELL
TAG OUT POWER
TRANSPORT CELL TO
WORKSPACE
INSTALLING THE SYSTEM
COMPONENTS
CONNECT PRIMARY POWER
& GROUND
CONNECT PROGRAMMING
PENDANT TO CONTROLLER
ATTACH ROBOT &
POSITIONER CABLES
(IF EQUIPPED)
ATTACH AIR LINES (IF USED) PHASE 3
Complete
□
□ Company Procedures
□ Government Regulations
□ Controller Inst. Chap 4
□ Controller Inst. Sec 3.1
□ ArcWorld System Manual
Sec 3.3
□ Controller Inst. Sec 3.4 & 3.5
□ ArcWorld System Manual
Sec 3.4
□ Company Procedures
□ Government Regulations
□ Controller Inst. Chap 4
□ Controller Inst. Sec 4.3.3
□ Positioner Inst. Sec 4.2
□ Positioner Manual
Sec 4.2.5
□ Positioner Inst. Sec 7.1
PHASE 4
SYSTEM
VERIFICATION
VERIFY POWER
INSTALLATION FOR ROBOT
CONTROLLERS
PRESS E-STOP, CLOSE
YRC1000 DOOR, & CLEAR
WORKSPACE AREA
TAG IN POWER SUPPLY
TURN ON MAIN POWER
SUPPLY & CONTROLLER
TEST SERVOS & E-STOPS
VERIFY POSITIONER RANGE
OF MOTION
PHASE 4
Complete
□
□ Controller Instr. Chap 4
□ Positioner Inst. Sec 4.1, 4.2, &
7.1
□ Controller Inst. Sec 5.3.1
□ Controller Inst. Sec 4.3
□ Company Procedures
□ Government Regulations
□ Controller Read First Alarm
□ Controller Inst. Sec 5.1
□ If Alarms are present, see
"Alarm Codes”
□ Controller Inst. Sec 5.2
□ Positioner Manual
□ Positioner Drawings
□ Tooling Documentation
PHASE 5
INSTALL AND
VERIFY ARC
WELDING TOOLS
MECHANICAL INSTALLATION
OF TOOL
ELECTRICAL INSTALLATION
OF TOOL
ENTER TOOL SETTINGS ON
YRC1000 PENDANT
VERIFY TOOL TCP
OPERATION
VERIFY RANGE OF MOTION (IF
EQUIPPED WITH POSITIONER) CONFIRM RISK ASSESSMENT
PHASE 5
Complete
□
□ May be provided with the
system - Customer Specific
□ Positioner Inst. Sec 6
□ Controller Inst. Sec 4.3.4
□ Positioner Inst. Sec. 7
□ May be set if tooling was
provided with the system
□ Positioner Inst. Sec 6
□ Controller Inst. Sec 8.3
□ Tool Settings Guide
□ TCP Function Inst.
□ Controller Instr. Sec 8.3.2
□ General Information -
MHT Positioner Manual
□ ArcWorld System Manual
Sec 2.6, 3, 3.1
□ ISO 10218-2:2011
□ ANSI/RIA 15.06-2012
54 of 126
