YASKAWA CIMR-F7Z, Instruction Manual

Page 1: ...l 2004 Product Name Varispeed F7Z This is a Special Software for Yaskawa inverter Varispeed F7Z It can be downloaded to a standard Varispeed F7Z inverter to provide additional functions which are desc...

Page 2: ...2 4 Changes with the Standard F7Z Drive 3 5 Test Run 32 6 Description of Additional Functions 33 7 Faults and Counter Measures for new and modified faults 49 Appendix 1 How Parameters are Calculated 5...

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Page 4: ...o parameters S1 01 through S1 15 by referring to the formulas for parameter calculation in Appendix 1 and checking external sequence in 6 1 5 sequence checking Function 2 Specification Sheet 2 1 Drive...

Page 5: ...ulti Step Speed Cmd 1 ExtBB When the External Baseblock signal is closed then BB is not performed BX MS 2k 2k p p S1 FWD Stop S2 REV Stop S3 S4 S5 S6 S7 S10 SC Sequence Common 0V Terminalis insulated...

Page 6: ...om the standard F7Z model Group Standard Drive Model Crane Drive Changes A1 Environment Setting A1 01 02 03 setting range changed b1 Operation Mode Selection b1 07 08 deleted b2 DC Braking b2 04 initi...

Page 7: ...Controls for Operating without a Brake Sequence When operating the drive without a brake sequence be sure to change the setting values of the following parameters after initializing the drive Paramete...

Page 8: ...Setup Y F4 Analog Monitor Card AO 08 12 Setup Y 3 F5 Digital Output Card DO 02 Setup Y F Options F6 Communication Option Card DO 08 Setup Y H1 Digital Input Digital Inputs Y H2 Sequence Output Digital...

Page 9: ...ion Run Source 0 3 1 1 0 Digital Operator 1 Control Circuit Terminal 2 Memobus Communication 3 Option Card N Q Q Q Q 181H b1 03 Stop Method Selection Stopping Method 0 3 1 0 0 Ramp to St op 1 Coast to...

Page 10: ...Fast Stop Time 0 0 6000 0 0 1 sec 10 0 Sets the time to accelerate from zero to maximum frequency when selected via a Multi Function Input The acceleration deceleration setting range will vary based o...

Page 11: ...de refer to attached table Y N A N A 21EH C5 05 ASR Limit ASR Limit 0 0 20 0 0 1 5 0 N N A N N 21FH C5 06 ASR Primary Delay Time ASR Delay Time 0 000 0 500 0 001 0 004 Factory default settings will va...

Page 12: ...t i o n No Parameter Name Digital Operator Display Setting Range Setting Units Factory Settings Comments Chang es on the Fly V f V f w P G OLV CLV Memo bus Address d2 01 Frequency Reference Upper Limi...

Page 13: ...ual the maximum voltage N A A Q Q 30CH E2 01 Motor Rated Current Motor Rated FLA 0 1 A Note 1 90 N Q Q Q Q 30EH E2 02 Motor Rated Slip Motor Rated Slip 0 00 20 00 0 01Hz 2 90 N A A A A 30FH E2 03 Moto...

Page 14: ...ttached table N A A A A 320H E4 01 Motor 2 Rated Current Motor Rated FLA 0 1A 1 90 N A A A A 321H E4 02 Motor 2 Rated Slip Motor Rated Slip 0 00 20 00 0 01 Hz 2 90 N A A A A 322H E4 03 Motor 2 No Load...

Page 15: ...ault settings will vary based on Control Mode refer to attached table N N A N A 388H F1 10 Excessive Speed Deviation Detection Level PG Deviate Level 0 50 1 10 N N A N A 389H F1 11 Excessive Speed Dev...

Page 16: ...erminal S3 Sel 1 24 N A A A A 400H H1 02 Terminal S4 Function Selection Terminal S4 Sel 1 14 N A A A A 401H H1 03 Terminal S5 Function Selection Terminal S5 Sel 1 0 N A A A A 402H H1 04 Terminal S6 Fu...

Page 17: ...table N A A A A 420H H4 05 Gain Terminal AM Terminal AM Gain 0 0 1000 0 0 1 50 Y Q Q Q Q 421H H4 06 Bias Terminal AM Terminal AM Bias 110 0 110 0 0 1 0 0 Y A A A A 422H H4 07 Analog Output 1 Signal L...

Page 18: ...y OH3 flashes on operator N A A A A 482H L1 04 Motor Overheat Heating Operation Selection MOL Filter Time 0 2 1 1 0 Deceleration Stop 1 Coast to Stop 2 Ramp to Stop decel time in C1 09 N A A A A 483H...

Page 19: ...Rev Rgn 0 300 1 200 N N N A A 4AAH L7 06 Integral Time Setting for Torque Limit Torq Limit Time 5 10000 1 ms 200 ms N N N A N 4ACH Torque Limit L7 07 Control Method Selection for Torque Limit During A...

Page 20: ...Speed Feedback Detection Control AFR Time Constant AFR Time 0 2000 1ms 50 N N N A N 585H Speed Feedback Detection N2 03 Speed Feedback Detection Control AFR Time Constant 2 AFR Time 2 0 2000 1ms 750...

Page 21: ...tput Power Monitor Clear Selection kWh Monitor Ini t 0 1 1 0 0 kWh Monitor is saved 1 kWh Monitor reset when the drive is initialized N A A A A 512H REV 7 o3 01 Copy Function Selection Copy Function s...

Page 22: ...lt SE1 Detection Time SE1 Det Time 0 00 2 00 0 01 sec 0 30 N A A A A 68FH S1 17 Sequence Fault SE2 Detection Time SE2 Det TIme 0 00 2 00 0 01 sec 1 00 N A A A A 690H S1 18 Sequence Fault SE3 Detection...

Page 23: ...Frequency Rev Max Freq UL 40 0 150 0 0 1Hz 60 0 N A A A A 69EH S4 04 FWD Run Light load Acceleration Detection Torque Fwd Det Torq UL 0 200 1 50 N A A A A 69FH S4 05 REV Run Light load Acceleration De...

Page 24: ...t Detection Time Pwr Det T At UL2 0 0 10 0 0 1 sec 0 1 N N N A A 6ABH S4 17 Light load Acceleration 2 Acceleration Time Gain Acc T Gain UL2 1 0 10 0 0 1 2 0 When Swift Lift 2 is enabled the actual acc...

Page 25: ...cceleration prohibited continue running Minor error 3 Detection only during Speed Agree Decelerate to stop at Fast Stop Time C1 09 Minor error 4 Detection during run Decelerate to stop at Fast Stop Ti...

Page 26: ...2 1 1 1 Motor 1 E1 to E2 2 Motor 2 E3 to E4 Note 2 If no motor is selected then this parameter will not be displayed N Y Y Y Y 700H T1 01 Autotuning Mode Selection Tuning Mode Sel 0 2 1 2 0 Rotational...

Page 27: ...1 05 Motor Speed Motor Speed 0 01 Hz The unit differs depending on o1 03 setting 10V Max frequency N A A A 44H U1 06 Output Voltage Output Voltage 0 1 VAC 10V 200V or 400V A A A A 45H U1 07 DC Bus Vol...

Page 28: ...Max frequency A A A A 53H U1 21 ASR Input ASR Input 0 01 10V Max frequency N A N A 54H U1 22 ASR Output ASR Output 0 01 Analog monitor output level becomes 10V Max output frequency for V f control mo...

Page 29: ...opped at zero N N N A 62H U1 39 MEMOBUS Communications Error Code Transmit Err 1 CRC error 1 Data length error Not used 1 Parity error 1 Overrun error 1 Framing error 1 Timeout Not used A A A A 66H U1...

Page 30: ...isplays the same status as the U1 11 A A A A 8BH U2 13 Operation Status at Fault Inverter Status Displays the same status as the U1 12 A A A A 8CH Fault Trace U2 14 Elapsed Operation Time at Fault Ela...

Page 31: ...on Level 0D V f w PG without Speed Control Pre Installed Braking Resistance Malfunction Frequency Bias 2 0E Speed Control integral Reset Fault Motor Temperature Input 0F Not Used Not Used 10 UP Comman...

Page 32: ...ut Frequency Fmax Max Frequency 40 0 150 0 0 1Hz 50 0 50 0 50 0 50 0 Note 3 E1 05 E3 03 Max Voltage VMAX Max Voltage 0 0 255 0 0 1VAC 200 0 400 0 200 0 400 0 200 0 400 0 200 0 400 0 Note 3 E1 06 E3 04...

Page 33: ...ance 18 2 13 8 18 5 18 4 19 6 18 2 15 5 19 5 17 2 20 1 19 5 E2 10 Motor Iron Loss for Torque Compensation W 14 26 53 77 112 172 262 245 272 505 538 L8 02 Overheat Alarm Level C 95 95 100 95 95 95 95 9...

Page 34: ...150 00 18 50 1 Displays 0 Low Noise PWM 1 2kHz 2 5 0kHz 3 8 0kHz 4 10kHz 5 12 5kHz 6 15kHz 400V Class No Name Units Factory Settings Inverter Capacity kW E2 11 Motor rated Output 1 E4 07 Motor 2 Rate...

Page 35: ...rent when operating the drive at the maximum load Verify that the output current does not exceed 1 50 of the drive rated current when the brake is applied and released during both start and stop Be su...

Page 36: ...nd is closed then the brake is released when the relay is open the brake is applied Flux Vector Mode Note 1 Areas to take note of when setting parameters Set the Slip Prevention Time HT S1 15 to 0 def...

Page 37: ...ase current S1 06 based on motor rating HF Slip Prevention Frequency S1 14 TF FWD Brake Release torque S1 07 HT Slip Prevention Time S1 15 TR REV Brake Release torque S1 08 In Open Loop Vector Control...

Page 38: ...digital operator after connecting the brake a sequence error SE will occur If Auto Tuning is performed after the brake has been connected then an Acceleration Fault or a Motor Speed Fault will occur...

Page 39: ...sed the drive will continue running at the larger value found in either the Brake Release Frequency from the frequency reference FRF FRR or simply the Brake Release Frequency FHF FHR If the signal lev...

Page 40: ...A1 value is smaller than b2 01 and E1 09 then the Run Command will be seen as open after 100ms has passed 3 Until the Run Command is seen as open the drive will operate with a speed command of either...

Page 41: ...etection arise then the drive will undergo baseblock and trigger a fault relay after the brake release command is opened Sequence Fault Table Fault Message Description Detection Cause Counter Measure...

Page 42: ...cy Fa Output Frequency Fa Output Frequency Fa All Control Modes re accelerates brief stop stops for a minimum of 50ms b If the output frequency and a REV Run Command is entered then the drive will ope...

Page 43: ...the crane has finished lowering its load 6 3 Impact Stop Function On conveyer belt applications once a stop command is given while the Impact Stop Command is closed then the drive will stop as it assu...

Page 44: ...the Impact Stop Clip Frequency that has been set once a stop command is input both FWD and REV circuits are open 2 If the torque reference or output current in V f Mode is at or above IFOT or IROT in...

Page 45: ...on 1 Selection Light load acceleration 1 function enable or disable is selected Operation Description FAMF Forward Light load 1 Max Frequency S4 02 FAD Light load 1detection Frequency S4 06 FAMR Rever...

Page 46: ...U1 09 is set to parameter S4 20 3 While U1 48 monitors the torque reference for Light load S4 05 is tuned Light load 1 Detection Level Note 1 Areas of caution when setting parameters 1 Set parameters...

Page 47: ...ency reference exceeds the Light load 2 Frequency FAM2 then the accel time will change to accel time S4 17 Light load 2 Accel Time Gain and the drive will check the output power During motoric conditi...

Page 48: ...Detection while running acceleration prohibited continue running Minor error 3 Detection only during Speed Agree Decelerate to stop at Fast Stop Time C1 09 Minor error 4 Detection during run Decelera...

Page 49: ...or screen until the motor comes to a complete stop S6 02 Overtorque Detection Level 1 Sets the Overtorque Detection Level In V f Control Mode the motor rated current is 100 In Vector Control Mode the...

Page 50: ...output frequency reaches zero If closed during forward run there will be no change to drive operations When this relay is open it is enabled along with both forward and reverse commands 3 4 REV Side...

Page 51: ...A 2000ms 200ms Torque Compensation Time Constant C4 02 A 200ms 200ms 20ms ASR Proportional Gain 1 C5 01 A 0 20 20 00 ASR Integral I Gain 1 C5 02 A 0 200sec 0 500sec ASR Proportional P Gain 2 C5 03 A 0...

Page 52: ...escription Counter Measure Rank OL3 Overtorque Detection Level 1 Torque Detection Level 1 When the Overtorque Detection Enable S6 01 1 6 is Selected by the Overtorque Selection1 the Inverter Output Cu...

Page 53: ...ult 2 Brake Sequence Fault 2 A SE3 Brake Sequence Fault 3 Brake Sequence Fault 3 A SE4 Brake Sequence Fault 4 Brake Sequence Fault 4 Fault occurred in brake sequence for more information see 6 1 4 Sur...

Page 54: ...0ms Sets the degree of torque compensation produced by the drive until the brake is actually release 9 Slip Prevention Frequency HF S1 14 Normally set to the same value as the Brake Delay Frequency Bf...

Page 55: ...cteristics are set by using the motor data to calculate the output current the minimum voltage and the minimum frequency from the torque required to maintain the load 150 torque when hoisting 100 torq...

Page 56: ...ut the acceleration time in response to the acceleration time and the load within the high speed area i e above base speed Set as a percentage relative to the motor rated output Normally set to 50 80...

Page 57: ...the acceleration rate is identical to the acceleration time setting value in C1 xx 32 Operation Selection During Swift Lift 2 Regen S4 18 Affected by the acceleration power when detection cannot be pe...

Page 58: ...Prevention Function isn t triggered The motor stops when running at the speed of the Brake Release Frequency Excessive motor slip Setting error in the Brake Release Frequency S1 01 02 Increase the Br...

Page 59: ...ction on the load side wheel slippage etc Impact Stop Creep Time S3 02 is too short Speed increases despite a heavy load during Swift Lift 2 The value set in Swift Lift 1 Detection Torque S4 04 05 is...

Page 60: ...Testing if the following problems occur Fluctuation occurs when hoisting n2 01 Fluctuation occurs when lowering S1 02 03 n2 01 3 Tune the drive if the following situations arise when operating at the...

Page 61: ...e time if slipping occurs when the motor is stopped 1 Brake Sequence S2 03 Run Cmd Delay Timer REV FWD Refer to 6 2 2 Run Command Delay Timer Reverse Forward for setting description and instructions E...

Page 62: ...me Slip Comp Time 200 2 b1 06 Read Sequence Input Twice Cntl Input Seans 1 C3 03 Slip Compensation Limit Slip Comp Limit 200 b2 01 Zero Speed Level DC Injection Braking Staring Frequency DC Inj Start...

Page 63: ...rent 1 20 2 d1 13 Frequency Reference 13 Reference 13 0 00 E2 04 Number of Motor Poles Number of Poles 4 d1 14 Frequency Reference 14 Reference 14 0 00 E2 05 Motor Line to Line Resistance Term Resista...

Page 64: ...munication Option Card EF0 Fault Action 1 E4 07 Motor 2 Rated Capacity Mtr Rated Power 0 40 2 F6 04 Trace Sampling from Communications Option Card Trace Sample Tim 0 F1 01 PG Constants PG Pulses Rev 6...

Page 65: ...nal AM Sel 3 L3 04 Stall Prevention Selection During Decel StallP Decel sel 0 H4 05 Gain Terminal AM Terminal AM Gain 50 L3 05 Stall Prevention Selection During Running StallP Run Level 1 H4 06 Bias T...

Page 66: ...ease Current Rev Release I 30 n2 01 Speed Feedback Detection Control AFR Gain AFR Gain 1 00 S1 07 FWD Run Brake Release Torque Fwd Release T 100 n2 02 Speed Feedback Detection Control AFR Time Constan...

Page 67: ...Overload Detection Selection 2 Overload Det 2 Sel 0 S4 02 FWD Run Light load Acceleration 1 Max Frequency Fwd Max Freq UL 60 0 S5 05 Overload Detection Torque 2 Overload Det 2 Lvl 150 S4 03 REV Run L...