background image

<4> This figure illustrates an example of a sequence input to S1 through S7 using a non-powered relay or an NPN transistor. Install

the wire link between terminals SC-SP for Sink mode, between SC-SN for Source mode, or leave the link out for external power
supply. Never short terminals SP and SN, as it will damage the drive.

<5> This voltage source supplies a maximum current of 150 mA.
<6> The maximum output current capacity for the +V terminal on the control circuit is 20 mA. Never short terV and AC, as

it can cause erroneous operation or damage the drive.

<7> Set jumper S1 to select between a voltage or current input signal to terminal A2. The default setting is for voltage input.
<8> Set DIP switch S2 to the ON position to enable the termination resistor in the last drive in a MEMOBUS/Modbus network.
<9> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not

intended for use as a feedback-type signal.

<10> Use jumper S5 to select between voltage or current output signals at terminals AM and FM. Set parameters H4-07 and H4-08

accordingly.

<11> Self-cooling motors do not require the same wiring necessary for motors with cooling fans.

u

Main Circuit Wiring

WARNING! Electrical Shock Hazard. Do not connect the AC power line to the drive output terminals U/T1, V/T2, and W/T3 . Failure to

comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.

NOTICE

Refer to the Z1000 User Manual (600 V models) TOEPYAIZ1U03 for complete product instructions necessary for proper
installation, set-up, troubleshooting and maintenance.
To obtain instruction manuals for Yaskawa products access : http://www.yaskawa.com

NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure to

comply may result in abnormal operation of drive and nearby equipment.

NOTICE: Do not use the negative DC bus terminal “–” as a ground terminal. This terminal is at high DC voltage potential. Improper wiring

connections could damage the drive.

NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring practices

could result in drive malfunction due to loose terminal connections.

NOTICE: Do not switch the drive input to start or stop the motor. Frequently switching the drive on and off shortens the life of the DC bus

charge circuit and the DC bus capacitors, and can cause premature drive failures. For the full performance life, refrain from switching the

drive on and off more than once every 30 minutes.

NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase order for the drive and motor should

match. Failure to comply with proper wiring practices may cause the motor to run in reverse if the phase order is backward.

NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to comply could result in damage

to the drive, phase-advancing capacitors, LC/RC noise filters or ground fault circuit interrupters.

Note:

Wire gauge recommendations based on drive continuous current ratings (ND) using 75 °C 600 Vac vinyl-sheathed wire assuming ambient

temperature within 40 °C and wiring distance less than 100 m.

Yaskawa recommends using closed-loop crimp terminals on all drive models. To maintain UL/cUL approval, UL Listed

closed-loop crimp terminals are specifically required when wiring the drive main circuit terminals on models 5A0041 to

5A0242. Use only the tools recommended by the terminal manufacturer for crimping.

u

Main Circuit Terminal Functions

Table i.3 Main Circuit Terminal Functions

Terminal

Type

Function

Page

Drive Model

5A0003 to 5A0032

5A0041, 5A0052

5A0062 to 5A0242

R/L1

Main circuit power supply input

Connects line power to the drive

17

S/L2

T/L3
U/T1

Drive output

Connects to the motor

17

V/T2

W/T3

i.4 Standard Connection Diagram

18

YASKAWA TOEP YAIZ1U 02B YASKAWA AC Drive – Z1000 Quick Start Guide

Summary of Contents for CIMR-ZU5A Series

Page 1: ...d Pump Quick Start Guide MANUAL NO TOEP YAIZ1U 02B Models 600 V Class 2 to 250 HP To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type CIMR ZU ...

Page 2: ...ent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assu...

Page 3: ...anual i 1 GENERAL SAFETY 5 i 2 MECHANICAL INSTALLATION SAFETY 9 i 3 ELECTRICAL INSTALLATION SAFETY 13 i 4 STANDARD CONNECTION DIAGRAM 16 i 5 HOA KEYPAD OPERATION 32 i 6 START UP 34 i 7 PARAMETER TABLE 38 i 8 TROUBLESHOOTING 45 i 9 UL AND CSA STANDARDS 53 i 10 EUROPEAN STANDARDS 57 i 11 REVISION HISTORY 62 i YASKAWA TOEP YAIZ1U 02B YASKAWA AC Drive Z1000 Quick Start Guide 3 ...

Page 4: ... to transportation health care space aviation atomic power electric power or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office WARNING Injury to Personnel This product has been manufactured under strict quality control guidelines However if this product is to be installed in any location where failure of this product could involve or re...

Page 5: ...ccording to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if n...

Page 6: ...s injury Make sure the protective earthing conductor complies with technical standards and local safety regulations Because the leakage current exceeds 3 5 mA IEC EN 61800 5 1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross section of at least 10 mm2 Cu or 16 mm2 Al ...

Page 7: ...s within the drive Do not operate damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts If a fuse is blown or a Ground Fault Circuit Interrupter GFCI is tripped check the wiring and the selection of the peripheral devices Contact your supplier if the cause cannot be identified after checking ...

Page 8: ...motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed range may reduce motor cooling capacity Ensure that the motor is suitable for drive duty and or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions Insulation Tolerance NOTICE Consider motor voltage tolerance levels and mo...

Page 9: ...mpact greater than 1 96 m s2 0 2 G while it is suspended by the cables Failure to comply may result in serious injury or death from falling equipment Do not attempt to flip the drive over or leave the drive unattended while it is suspended by the wires Failure to comply may result in serious injury or death from falling equipment NOTICE Equipment Hazard Prevent foreign matter such as metal shaving...

Page 10: ... derating Vibration 10 to 20 Hz at 9 8 m s2 32 15 ft s2 20 to 55 Hz at 5 9 m s2 19 36 ft s2 Models 5A0003 to 5A0099 or 2 0 m s2 6 56 ft s2 Models 5A0125 to 5A0242 Orientation Install the drive vertically to maintain maximum cooling effects NOTICE Avoid placing drive peripheral devices transformers or other electronics near the drive as the noise created can lead to erroneous operation If such devi...

Page 11: ...of Side by Side installation When installing multiple drives into the same enclosure panel mount the drives according to Figure i 2 and set L8 35 Installation Method Selection to 1 Side by Side Mounting When mounting drives with the minimum clearance of 2 mm according to Figure i 3 set parameter L8 35 to 1 while considering derating A A A A B C B Side Clearance Line up the tops of the drives D D T...

Page 12: ... 1 Side by Side Mounting in Enclosure u Drive Dimensions NOTICE Refer to the Z1000 User Manual TOEPYAIZ1U03 600 V models for IP20 NEMA 1 UL Type 1 and IP00 Open Chassis drive dimensions To obtain instruction manuals for Yaskawa products access http www yaskawa com i 2 Mechanical Installation Safety 12 YASKAWA TOEP YAIZ1U 02B YASKAWA AC Drive Z1000 Quick Start Guide ...

Page 13: ...oring device is used for protection in case of direct or indirect contact always use a type B GFCI according to IEC EN 60755 WARNING Electrical Shock Hazard Do not operate equipment with covers removed Failure to comply could result in death or serious injury The diagrams in this section may show drives without covers or safety shields to show details Be sure to reinstall covers or shields before ...

Page 14: ...rs in any external equipment such as braking resistors Failure to comply may cause resistor overheating fire and injury to personnel WARNING Fire Hazard Properly handle the HOA keypad battery Improper use of the battery may cause fire by explosion and personal injury Correctly install the battery paying attention to polarity Do not attempt to charge the battery or improperly disassemble the HOA ke...

Page 15: ...refrain from switching the drive power supply off and on more than once every 30 minutes Frequent use can damage the drive Use the drive to stop and start the motor NOTICE Do not heat or throw the battery into fire The battery remains in use even when power to the drive has been shut off Be sure to also remove the battery in the HOA keypad when the drive will be shut off for long periods of time A...

Page 16: ...o wiring the control terminals and set parameter b1 17 to 0 so the drive will not accept a Run command at power up default If the drive is wired for a 3 Wire sequence but set up for a 2 Wire sequence default and parameter b1 17 is set to 1 so the drive accepts a Run command at power up the motor will rotate in reverse direction at drive power up and may cause injury WARNING Sudden Movement Hazard ...

Page 17: ...f Jumper S1 A1 A2 Voltage Current Selection Jumper S5 AM FM Voltage Current Selection Terminal board jumpers and switches FM 5 10 Ω 9 Multi function analog output 2 Output current 10 to 10 or 0 to 10 Vdc 2 mA or 4 to 20 mA Three Phase Power Supply 600 V 50 60 Hz 11 M U T1 V T2 W T U FU FV FW V W 3 Ground Cooling fan M connectors Ω Analog Input 2 Frequency Reference Bias 0 to 10 Vdc 20 kΩ Resolutio...

Page 18: ...d nearby equipment NOTICE Do not use the negative DC bus terminal as a ground terminal This terminal is at high DC voltage potential Improper wiring connections could damage the drive NOTICE Do not solder the ends of wire connections to the drive Soldered wiring connections can loosen over time Improper wiring practices could result in drive malfunction due to loose terminal connections NOTICE Do ...

Page 19: ...ecting optional power devices Use caution to connect only approved devices to the correct terminal s Consider the amount of voltage drop when selecting wire gauges Increase the wire gauge when the voltage drop is greater than 2 of motor rated voltage Ensure the wire gauge is suitable for the terminal block Use the following formula to calculate the amount of voltage drop Line drop voltage V 3 wire...

Page 20: ...0 to 6 0 12 to 10 5A0011 R L1 S L2 T L3 6 0 10 2 5 to 16 14 to 6 M4 2 1 to 2 3 18 6 to 20 4 U T1 V T2 W T3 2 5 14 2 5 to 16 14 to 6 1 2 2 5 to 16 14 to 6 B1 B2 2 5 to 6 0 14 to 10 10 8 4 0 to 6 0 12 to 8 M5 2 0 to 2 5 17 7 to 22 1 5A0017 R L1 S L2 T L3 6 0 10 6 0 to 16 10 to 6 M5 3 6 to 4 0 31 8 to 35 4 U T1 V T2 W T3 6 0 10 6 0 to 16 10 to 6 1 2 6 0 to 16 10 to 6 B1 B2 6 0 to 10 10 to 8 2 7 to 3 ...

Page 21: ...25 4 6 0 to 25 10 to 3 M8 9 0 to 11 79 7 to 97 4 U T1 V T2 W T3 16 6 6 0 to 25 10 to 3 1 16 to 35 6 to 1 B1 B2 10 to 25 8 to 3 16 6 10 to 16 6 5A0062 R L1 S L2 T L3 25 4 6 0 to 95 10 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 25 4 6 0 to 95 10 to 4 0 1 25 to 95 4 to 4 0 3 16 to 95 6 to 4 0 25 4 25 4 5A0077 R L1 S L2 T L3 25 3 6 0 to 95 10 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 25 3 6 0 t...

Page 22: ...00 M12 32 to 40 283 to 354 U T1 V T2 W T3 150 250 95 to 300 2 0 to 600 1 95 to 185 2 0 to 400 3 95 to 120 2 0 to 250 M10 18 to 23 159 to 204 50 1 35 to 300 1 to 350 M12 32 to 40 283 to 354 5A0242 R L1 S L2 T L3 240 400 95 to 300 2 0 to 600 M12 32 to 40 283 to 354 U T1 V T2 W T3 185 350 95 to 300 2 0 to 600 1 95 to 240 2 0 to 500 3 150 250 to 300 M10 18 to 23 159 to 204 50 1 35 to 300 1 to 350 M12 ...

Page 23: ...0 YF 1 YET 300 1 TD 321 TD 311 TP 060 100 051 266 1 AWG 2P 2 AWG 2P M10 38 L10 YF 1 YET 150 1 TD 224 TD 212 TP 038 100 051 556 2 0 3 0 AWG 2 0 AWG 2P M10 80 10 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 267 3 0 AWG 2P 3 0 AWG 4P M10 80 L10 YF 1 YET 150 1 TD 227 TD 214 TP 080 100 051 557 M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 AWG M10 R100 10 YF 1 YET 300 1 YF 1 YET 150 1 TD...

Page 24: ...malfunction due to electrical interference NOTICE When using more than one drive ground multiple drives according to instructions Improper equipment grounding could result in abnormal operation of drive or equipment Refer to Figure i 6 when using multiple drives Do not loop the ground wire Figure i 6 Multiple Drive Wiring u Control Circuit Connections Drive parameters determine which functions app...

Page 25: ...nput 4 Fault reset S5 Multi function input 5 Multi step speed reference 1 S6 Multi function input 6 Multi step speed reference 2 S7 Multi function input 7 Jog reference SC Multi function input common Multi function input common SP Digital input power supply 24 Vdc 24 Vdc power supply for digital inputs 150 mA max only when not using digital input option DI A3 NOTICE Do not jumper or short terminal...

Page 26: ...as doing so may shorten relay performance life Switching life is estimated at 200 000 times assumes 1 A resistive load Connect a suppression diode as shown in Figure i 8 when driving a reactive load such as a relay coil Ensure the diode rating is greater than the circuit voltage A B C D A External power 48 V max B Suppression diode C Coil D 50 mA or less Figure i 8 Connecting a Suppression Diode n...

Page 27: ...t malfunction or nuisance trips NOTICE Use a class 2 power supply when connecting to the control terminals Improper application of peripheral devices could result in drive performance degradation due to improper power supply Refer to NEC Article 725 Class 1 Class 2 and Class 3 Remote Control Signaling and Power Limited Circuits for requirements concerning class 2 power supplies NOTICE Insulate shi...

Page 28: ...d pair wires preparing wire ends as shown in Figure i 11 and connect the shield to the ground terminal of the drive A E B C D A Drive side B Insulation C Control device side D Shield sheath insulate with tape E Shield Figure i 11 Preparing the Ends of Shielded Cables NOTICE The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when ...

Page 29: ...R R S S V ACA1 A2 FM AM AC FE S1 S2 S3 S4 S5 S6 S7 SN SC SP P M3 M4 M6 M1 M2 M5 MA MB MC Jumper S5 Terminal AM FM Signal Selection FM AM V I DIP Switch S2 RS 422 485 Termination Resistor Off On Jumper S1 A1 A2 Voltage Current Selection V I A1 A2 Figure i 12 Locations of Jumpers and Switches on the Terminal Board i 4 Standard Connection Diagram YASKAWA TOEP YAIZ1U 02B YASKAWA AC Drive Z1000 Quick S...

Page 30: ...4 Vdc SP SN External 24 Vdc Sourcing Mode PNP SC S8 S7 24 Vdc SP SN SC S8 S7 24 Vdc SP SN External 24 Vdc u Input Signal Selection for Terminals A1 and A2 Terminals A1 and A2 can be used to input either a voltage or a current signal Select the signal type using jumper S1 as explained in Table i 11 Set parameters H3 01 and H3 09 accordingly as shown in Table i 12 Note If terminals A1 and A2 are bot...

Page 31: ...ltage output for both terminals Table i 13 Jumper S5 Settings Terminal Voltage Output Current Output Terminal FM AM FM V I AM FM V I Terminal AM AM FM V I AM FM V I Table i 14 Parameter H4 07 and H4 08 Details No Parameter Name Description Setting Range Default Setting H4 07 Terminal FM signal level selection 0 0 to 10 Vdc 1 10 to 10 Vdc 2 4 to 20 mA 0 to 2 0 H4 08 Terminal AM signal level selecti...

Page 32: ...uency reference Set the drive to AUTO mode Run command input source depends on b1 02 Frequency reference input source depends on b1 01 5 Up Arrow Key Scrolls up to display the next item selects parameter numbers and increments setting values 6 Down Arrow Key Scrolls down to display the previous item selects parameter numbers and decrements setting values 7 OFF OFF Key Follows the stopping method s...

Page 33: ...WD FWD Modified X Parameters LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF YASKAWA Z1000 XXXV XXXHP XXXA XXXXXXXXX CIMR ZXXXXXXXXX Initial Display 5 6 Programming Mode 2 Drive Mode 1 FWD FWD FWD FWD FWD Figure i 14 HOA Keypad Menu and Screen Structure 1 Pressing AUTO or HAND will start the motor 2 Drive cannot operate motor 3 Flashing characters are shown with white letters on gray b...

Page 34: ...s Drive is ready to run the application E1 01 for input voltage setting Figure i 15 Basic Start Up Note 1 Execute Stationary Auto Tuning for Line to Line Resistance if the drive has been Auto Tuned and then moved to a different location where the motor cable length exceeds 50 m 2 Perform Auto Tuning again after installing an AC reactor or other such components to the output side of the drive u Pow...

Page 35: ... 17 Auto Tuning Input Data Input Value Input Parameter Unit Tuning Type T1 01 2 Line to Line Resistance 3 Rotational for V f Control Motor rated power T1 02 kW YES YES Motor rated voltage T1 03 Vac YES Motor rated current T1 04 A YES YES Motor rated frequency T1 05 Hz YES Number of motor poles T1 06 YES Motor rated Speed T1 07 r min YES Motor iron loss T1 11 W YES Table i 18 Types of Auto Tuning f...

Page 36: ...ial communications Serial Communications using the RS 422 RS 485 serial communications port control terminals R R S and S 3 Option PCB Communications option card n b1 02 Run Command Selection for AUTO Mode Set parameter b1 02 according to the Run command selection for AUTO mode b1 02 Reference Source Run Command Input 1 Digital input terminals Multi Function digital input 2 Serial communications S...

Page 37: ... Vdc input A2 is set for 4 20 mA input NOTICE If the input signal level of input A2 is switched between voltage and current make sure that DIP switch S1 is in the correct position and parameter H3 09 is set up correctly n Multi Function Analog Outputs H4 oo Use the H4 oo parameters to set up the output value of the analog monitor outputs and to adjust the output signal levels When changing signal ...

Page 38: ...re Heat Current 2 Determines the percentage of motor rated output current used for the motor pre heat function b3 01 Speed Search Selection at Start 0 Disabled 1 Enabled Note Default setting is dependent upon parameter A1 02 Control Method Selection b3 02 Speed Search Deactivation Current Sets the current level at which the speed is assumed to be detected and Speed Search is ended Set as a percent...

Page 39: ...n the PI feedback level drops below this level the drive returns to normal operation Set as a percentage of the maximum frequency No Name Description b5 25 PI Setpoint Boost Setting Temporarily increases the PI setpoint to create an overshoot of the intended PI setpoint b5 26 PI Maximum Boost Time Sets the maximum boost time when PI feedback does not reach boost level The Snooze Function starts wh...

Page 40: ... 05 K Output Frequency C6 03 C6 04 C6 04 Carrier Frequency Lower Limit C6 05 Carrier Frequency Proportional Gain d1 01 to d1 16 Frequency Reference 1 to 4 16 Sets the frequency reference for the drive Setting units are determined by parameter o1 03 d1 17 Jog Frequency Reference Sets the Jog frequency reference Setting units are determined by parameter o1 03 d2 01 Frequency Reference Upper Limit Se...

Page 41: ...MEMOBUS Modbus 1 N2 Metasys 2 P1 APOGEE FLN 3 BACnet No Name Description H5 09 CE Detection Time Sets the time required to detect a communications error Adjustment may be needed when networking several drives H5 10 Unit Selection for MEMOBUS Modbus Register 0025H 0 0 1 V units 1 1 V units H5 11 Communications ENTER Function Selection 0 Drive requires an Enter command before accepting any changes t...

Page 42: ... parameter o2 04 Drive Model Selection No Name Description L8 10 Heatsink Cooling Fan Operation Selection 0 During run only Fan operates only during run for L8 11 seconds after stop 1 Fan always on Cooling fan operates whenever the drive is powered up L8 11 Heatsink Cooling Fan Off Delay Time Sets a delay time to shut off the cooling fan after the Run command is removed when L8 10 0 L8 12 Ambient ...

Page 43: ...settings as default values for a User Initialization 2 Clear all Clears the default settings that have been saved for a User Initialization o2 04 Drive Model Selection Enter the drive model Setting required only if installing a new control board o2 05 Frequency Reference Setting Method Selection 0 ENTER key must be pressed to enter a frequency reference 1 ENTER key is not required The frequency re...

Page 44: ...Fault Relay terminal MA MC closed MA MB MC open 1 1 1 1 0 No Name Description U1 12 Drive Status Verifies the drive operation status U1 12 00000000 During run During zero speed During REV During fault reset signal input During speed agree Drive ready During alarm detection During fault detection 1 1 1 1 1 1 1 1 U1 13 Terminal A1 Input Level Displays the signal level to analog input terminal A1 U1 ...

Page 45: ...ouch terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before servicing disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait for at least the time specified on ...

Page 46: ...le to minimize the effects of noise Take steps to counteract noise in the control circuit wiring main circuit lines and ground wiring Reduce noise on the controller side Separate all wiring for communication devices from drive input power lines Install an EMC noise filter to the drive input power supply Communication protocol is incompatible Check the H5 parameter settings and the protocol setting...

Page 47: ...amaged in any other way replace the fan Excessive PID Feedback FbH O O Parameters are set inappropriately Check b5 36 and b5 37 settings Incorrect PID feedback wiring Correct the wiring PID Feedback Loss FbL O O Parameters are set inappropriately Check b5 13 and b5 14 settings Incorrect PID feedback wiring Correct the wiring Ground Fault GF O Motor insulation is damaged Check the insulation resist...

Page 48: ...hat tripped the overheat warning Remove the cause of the problem Motor Overload oL1 O Load is too heavy Reduce the load Cycle times are too short during acceleration and deceleration Increase the acceleration and deceleration times C1 01 through C1 04 A general purpose motor is driven below the rated speed with a high load Reduce the load Increase the speed If the motor is supposed to operate at l...

Page 49: ...ime during Speed Search b3 18 Repeat Auto Tuning The motor is coasting in the opposite direction of the Run command Set b3 14 to 1 to enable Bi Directional Speed Search Time Data Error TdE O An error has occurred in the Real Time Clock function of the HOA keypad Replace the HOA keypad For replacement instructions contact Yaskawa or your nearest sales representative Time Not Set TIM O O The Real Ti...

Page 50: ...mmand for a 2 wire sequence was set H1 oo 42 but Forward Reverse command H1 oo 43 was not Drive Enable is set to multi function input S1 or S2 H1 01 6A or H1 02 6A Properly set the functions that required for use in combination with other functions oPE04 The drive control board or terminal board have been replaced and the parameter settings between the control board and the terminal board no longe...

Page 51: ...urrent Alarm The entered no load current value was outside the allowable range Check and correct faulty motor wiring Auto Tuning results were less than 5 of the motor rated current Double check the data entered for the Auto Tuning process Er 01 Motor data error Motor data or data entered during Auto Tuning was incorrect Check that the motor data entered to T1 parameters matches motor nameplate inp...

Page 52: ...ult occurs the cause of the fault must be removed and the drive must be restarted The table below lists the different ways to restart the drive After the Fault Occurs Procedure Fix the cause of the fault restart the drive and reset the fault Press on the HOA keypad when the error code is displayed F2 F1 ESC M M AUTO OFF ENTER RESET DRIVE U1 01 60 00Hz U1 02 60 00Hz JOG FWD FWD REV Rdy ALM DIGITAL ...

Page 53: ... recommended by the terminal manufacturer for crimping Refer to Closed Loop Crimp Terminal Recommendations on page 23 for closed loop crimp terminal recommendations Note The mark indicates the terminals for protective ground connection as defined in IEC EN 60417 5019 Grounding impedance 600 V 10 Ω or less Factory Recommended Branch Circuit Protection for UL Compliance NOTICE If a fuse is blown or ...

Page 54: ...P are required for UL compliance 5 Class L fuse is also approved for this rating n Low Voltage Wiring for Control Circuit Terminals Wire low voltage wires with NEC Class 1 circuit conductors Refer to national state or local codes for wiring The external power supply shall be a UL listed Class 2 power supply source or equivalent only Refer to NEC Article 725 Class 1 Class 2 and Class 3 Remote Contr...

Page 55: ...ning below the motor rated speed 2 Drive duty motor with a speed range of 1 10 Selects protection characteristics for a motor with self cooling capability within a speed range of 10 1 The motor overload detection level oL1 is automatically reduced when running below 1 10 of the motor rated speed 3 Vector motor with a speed range of 1 100 Selects protection characteristics for a motor capable of co...

Page 56: ... during continuous operation at 100 Motor current E2 01 100 motor current 10 7 3 1 0 4 0 1 0 100 150 200 Figure i 18 Motor Overload Protection Time u Precautionary Notes on External Heatsink IP00 Open Type Enclosure When using an external heatsink UL compliance requires covering exposed capacitors in the main circuit to prevent injury to surrounding personnel NOTICE Refer to the Z1000 User Manual ...

Page 57: ...igher than degree 2 and overvoltage category 3 in accordance with IEC EN 664 n Factory Recommended Branch Circuit Protection NOTICE Refer to the Z1000 User Manual 600 V models TOEPYAIZ1U03 Chapter Standards Compliance Section European Standards for more information on Factory Recommended Branch Circuit Protection for CE Compliance To obtain instruction manuals for Yaskawa products access http www ...

Page 58: ... and 50 C 104 and 122 F requires output current derating Note The temperature derating remains unchanged when removing the top protective cover and the bottom conduit bracket to change an IP20 NEMA 1 UL Type 1 enclosure drive to an IP00 Open Type enclosure drive derating required for temperatures over 40 C 104 F External Heatsink Installation Drive operation between 10 C and 40 C 14 and 104 F allo...

Page 59: ...ation and deceleration settings Braking Torque Approximately 20 V f Characteristics User selected programs and V f preset patterns possible Main Control Functions Momentary Power Loss Ride Thru Speed Search Overtorque Undertorque Detection 4 Step Speed max Accel Decel Switch S curve Accel decel 3 Wire Sequence Auto Tuning Stationary for Line to Line Resistance Rotational for V f Control Cooling Fa...

Page 60: ...to 70 C 4 to 158 F short term temperature during transportation Altitude Up to 1000 meters without derating up to 3000 m with output current and voltage derating Refer to Altitude Derating on page 58 for details Vibration Shock 10 to 20 Hz 9 8 m s2 20 to 55 Hz 5 9 m s2 5A0003 to 5A0099 2 0 m s2 5A0125 to 5A0242 Standards UL508C IEC EN 61800 5 1 CSA Protection Design IP00 Open Type enclosure IP20 N...

Page 61: ...i 10 European Standards YASKAWA TOEP YAIZ1U 02B YASKAWA AC Drive Z1000 Quick Start Guide 61 ...

Page 62: ...tent May 2015 1 Document Title Document title changed from Safety Precautions to Quick Start Guide Chapter I Revised Table i 14 Parameters H4 07 and H4 08 details Revised Section i 7 Parameter Table for parameters A1 03 b5 43 b5 45 and b5 46 Revised CSA certification class All Added UL description to enclosure types February 2014 First Edition This manual supports drive software version PRG 4800 i...

Page 63: ......

Page 64: ...Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng Distri...

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