YASKAWA CIPR-CR70A Series Technical Manual Download

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2 Mechanical & Electrical Installation

YASKAWA ELECTRIC

SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual

Three-Phase 400 V Class

Model

Terminals

Recommen

ded Gauge

Applicable

Gauge

(IP20

Applicable

Gauge

)

Wire

Stripping

Length

Terminal Screw

Tightening

Torque

∙

m (lb.

∙

in.)

Size

Shape

4002

R/L1, S/L2, T/L3

2 - 14

(2 - 14)

Slot (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

2 - 14

(2 - 14)

Slot (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

2 - 22

(2 - 22)

Slot (-)

2.3 - 2.5

(19.8 - 22)

B1, B2

2 - 5.5

(2 - 5.5)

Slot (-)

1.5 - 1.7

(13.5 - 15)

2 - 8

(-)

Phillips/slot

combo

1.2 - 1.5

(10.6 - 13.3)

4003

R/L1, S/L2, T/L3

2 - 14

(2 - 14)

Slot (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

2 - 14

(2 - 14)

Slot (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

2 - 22

(2 - 22)

Slot (-)

2.3 - 2.5

(19.8 - 22)

B1, B2

2 - 5.5

(2 - 5.5)

Slot (-)

1.5 - 1.7

(13.5 - 15)

2 - 8

(-)

Phillips/slot

combo

1.2 - 1.5

(10.6 - 13.3)

4005

R/L1, S/L2, T/L3

2 - 14

(2 - 14)

Slot (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

2 - 14

(2 - 14)

Slot (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

2 - 22

(2 - 22)

Slot (-)

2.3 - 2.5

(19.8 - 22)

B1, B2

2 - 5.5

(2 - 5.5)

Slot (-)

1.5 - 1.7

(13.5 - 15)

3.5

2 - 8

(-)

Phillips/slot

combo

1.2 - 1.5

(10.6 - 13.3)

4006

R/L1, S/L2, T/L3

2 - 14

(2 - 14)

Slot (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

2 - 14

(2 - 14)

Slot (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

2 - 22

(2 - 22)

Slot (-)

2.3 - 2.5

(19.8 - 22)

B1, B2

2 - 5.5

(2 - 5.5)

Slot (-)

1.5 - 1.7

(13.5 - 15)

3.5

2 - 8

(-)

Phillips/slot

combo

1.2 - 1.5

(10.6 - 13.3)

Summary of Contents for CIPR-CR70A Series

Page 1: ...nes Technical Manual Model CIPR CR70Axxxxxxxx Type 200 V class 0 4 to 110 kW 400 V class 0 4 to 315 kW To properly use the product read this manual thoroughly and retain for easy reference inspection...

Page 2: ...This Page Intentionally Blank 2 YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual...

Page 3: ...Features 21 2 Mechanical Electrical Installation 23 General Safety 23 Installation Environment 24 Installation Orientation and Spacing 25 Moving the Drive 26 Using the Hanging Brackets to Move the Dri...

Page 4: ...Select Output Signals for Multi Function Analog Output Terminals FM AM 97 Switch ON Termination Resistor for MEMOBUS Modbus Communications 97 Connect the Drive to a PC 97 Braking Resistor Installation...

Page 5: ...to the Keypad 141 Check Modified Parameters 142 Restore Modified Parameters to Defaults 143 Show Fault History 144 Auto Tuning the Drive 145 Set the Keypad Language Display 147 Set the Date and Time...

Page 6: ...cy Is Not As High As Frequency Reference 208 Drive Frequency Reference Differs from the Controller Frequency Reference Command 209 Large Inconsistency in Stopping Position Due to the Load Rate 209 Dec...

Page 7: ...LV Control 222 Test Run Checklist 223 4 Standards Compliance 225 General Safety 225 European Standards 226 EU Declaration of Conformity 227 CE Low Voltage Directive Compliance 228 EMC Directive 245 UL...

Page 8: ...Cooling Fans and Circulation Fans Used 362 Replace a Fan Procedure A 363 Replace a Fan Procedure B 365 Replace a Fan Procedure C 367 Replace a Fan Procedure D 369 Replace a Fan Procedure E 372 Replac...

Page 9: ...Limits 439 d3 Jump Frequency 440 d4 Frequency Ref Up Down Hold 440 d6 Field Forcing 440 d7 Offset Frequency 440 E Motor Parameters 441 E1 V f Pattern for Motor 1 441 E2 Motor Parameters 442 E3 V f Pat...

Page 10: ...ction Motor Auto Tuning 497 T3 ASR and Inertia Tuning 498 U Monitors 498 U1 Operation Status Monitors 498 U2 Fault Trace 500 U3 Fault History 502 U4 Maintenance Monitors 502 U6 Operation Status Monito...

Page 11: ...60 H2 MFDO Parameters 662 MFDO Setting Value 670 H3 Analog Inputs 682 H3 MFAI Parameters 684 Multi Function Analog Input Terminal Settings 688 H4 Analog Outputs 693 H5 Memobus Modbus Communication 695...

Page 12: ...12 YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Index 763 Revision History 771...

Page 13: ...l CL V f Closed Loop V f Control OLV Open Loop Vector Control CLV Closed Loop Vector Control AOLV Advanced Open Loop Vector Control MFDI Multi Function Digital Input MFDO Multi Function Digital Output...

Page 14: ...ferent default settings and operation Failure to obey can cause injury or death Sudden Movement Hazard Remove all persons and objects from the area around the drive motor and machine area and attach c...

Page 15: ...can execute the work for your company for pay In such a case if the cause of the failure is in our side the work is free Repair When a failure occurred repairs replacement and trip to the site for re...

Page 16: ...e of Yaskawa products A whole crane system is out of guarantee Safety measures in crane have to apply for host system Warranty and Exclusion of Liability This product is not designed and manufactured...

Page 17: ...tware functions and performance will be reversed making it impossible to take full advantage of the drive performance and capabilities If the direction of motor rotation is not consistent with machine...

Page 18: ...specifications J Input specifications K Drive model Figure 1 1 Nameplate Information Example How to Read Model Numbers The following diagram and table describe how to read model numbers for drives Fi...

Page 19: ...ion card D AI A3 Analog Input E DI A3 Digital Input F SI C3 CC Link G SI ET3 MECHATROLINK III H SI N3 DeviceNet J SI P3 PROFIBUS DP K SI T3 MECHATROLINK II M SI S3 CANopen S SI EP3 PROFINET P SI EM3 M...

Page 20: ...by side Table 1 2 Rated Output Current Three Phase AC 200 V Class No Maximum Applicable Motor Output kW Rated Output Current A 003 0 4 3 2 005 0 75 5 008 1 5 8 011 2 2 11 014 3 14 018 3 7 17 5 025 5...

Page 21: ...rs to a single drive High precision speed control with encoders on machines Encoder Option Card Not necessary Necessary PG B3 or PG X3 Maximum Output Frequency 590 Hz 400 Hz Speed Control Range 1 40 1...

Page 22: ...d control General purpose variable speed control Applications that require high performance without machine encoders Encoder Option Card Not necessary Necessary PG B3 or PG X3 Not necessary Maximum Ou...

Page 23: ...or serious injury Electrical Shock Hazard Do not work on the drive or around the drive while wearing loose clothing or jewelry Tighten loose clothing and remove all metal objects such as watches or ri...

Page 24: ...shielded twisted pair wires and ground the shield to the ground terminal of the drive Failure to obey can cause electrical interference and unsatisfactory system performance Do not allow unqualified...

Page 25: ...installation Remove the temporary cover before start up or the drive will overheat Failure to obey can cause damage to the drive Installation Orientation and Spacing Install the drive vertically for...

Page 26: ...the drives differ when using a side by side installation then line up the tops of all the drives This makes it easier to replace the cooling fan later If mounting an enclosed wall mounted type UL Typ...

Page 27: ...p over a hanging drive or leave a hanging drive unattended Failure to obey can cause death or serious injury from falling equipment Instructions on Drive Suspension Use the procedures in this section...

Page 28: ...kHz Interior Unit Loss W Cooling Fin Loss W Total Loss W 2003 3 2 2 5 7 12 2005 5 2 9 13 22 2008 8 2 16 27 43 2011 11 2 21 42 63 2014 14 2 27 59 86 2018 17 5 2 32 74 106 2025 25 2 36 95 131 2033 33 2...

Page 29: ...79 1676 4216 216 2 564 1484 2048 4260 260 2 573 1709 2282 4304 304 2 728 2075 2803 4371 371 2 976 2778 3754 4414 414 2 1118 3133 4251 4453 453 2 1272 3559 4831 4605 605 2 1495 4500 5995 Remove and Rea...

Page 30: ...information in Table 2 3 to install the keypad in the best location for your application Table 2 3 Keypad Installation Method Installation Method Description Required Tools and Installation Support S...

Page 31: ...ending radius Install Outside of Control Panel 1 Use the panel cut out dimensions in Figure 2 11 and Table 2 5 to cut an opening in the control panel for the keypad Figure 2 11 Panel Cut Out Dimension...

Page 32: ...d pan head screws to attach the keypad from the inside Tighten the screws to a tightening torque of 0 49 N m to 0 73 N m 4 34 lb in to 6 46 lb in A Keypad B M3 screws C Control panel Figure 2 13 Mount...

Page 33: ...large quantity of dust or other unwanted airborne material 1 Use the panel cut out dimensions in Figure 2 15 and Table 2 6 to cut an opening in the control panel for the keypad Figure 2 15 Panel Cut O...

Page 34: ...he outside using the screws Use the screws supplied with the installation support set and tighten them to a tightening torque of 0 98 to 1 33 N m 8 67 to 11 77 lb in A M4 screws B Control panel Figure...

Page 35: ...ct wiring on an energized drive Before servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the...

Page 36: ...h the keypad to the original position Removing Reattaching the Cover Using Procedure B DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energized drive Before servicing...

Page 37: ...ve the front cover B Unhook the tabs found on the sides of the front cover Figure 2 26 Pull Forward to Remove the Front Cover 4 Remove the front cover from the drive Figure 2 27 Remove the Front Cover...

Page 38: ...Only loosen the cover screws Do not fully remove the cover screws Make sure that the terminal covers for larger drives do not fall Missing cover screws can cause the terminal cover to fall and cause...

Page 39: ...e 2 8 Procedure for Installing UL Type 1 Protective Covers Model Procedure 2003 to 2075 4002 to 4045 Procedure A 2088 4060 Procedure B 2115 4075 to 4091 Procedure C 2145 to 2180 4112 to 4150 Procedure...

Page 40: ...e cover Figure 2 34 Remove the Screws that Attach the Protective Cover 2 Align the screw holes on conduit bracket 1 with the screw holes on the drive and push the bracket into position Use the screws...

Page 41: ...he back of the drive Then push down on the front side of the top protective cover to attach the cover A Mark B Rear side of top protective cover C Hooks D Front of drive Figure 2 37 Attach the Top Pro...

Page 42: ...Figure 2 41 shows the locations of the screw holes on the bottom of conduit bracket 1 A Front of drive B Screw holes on bottom Figure 2 41 Locations of Screw Holes on Bottom of Conduit Bracket 1 3 Al...

Page 43: ...cket 1 Align the screw holes on the stay bracket with the screw holes on the base Tighten the included screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in to attach the sta...

Page 44: ...t 1 Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Conduit bracket 2 Figure 2 47 Attach Conduit Bracket 2 Figure 2 48 shows the locations of the screw ho...

Page 45: ...o 11 77 lb in to attach the cover A Hooks B Rear side of top protective cover C Temporary placement holes Figure 2 50 Attach the Top Protective Cover Attach the Conduit Bracket 1 Align the screw holes...

Page 46: ...ch Conduit Bracket 1 Figure 2 53 shows the locations of the screw holes on the bottom of the drive A Front of drive B Screw holes on bottom Figure 2 53 Locations of Screw Holes on Bottom 3 Align the s...

Page 47: ...Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in and lift bracket 3 a short distance A Conduit bracket 3 Figure 2 56 Attach Conduit Bracket 3 Attach the Pro...

Page 48: ...Stay bracket B Base C Screw Figure 2 58 Assemble Conduit Bracket 1 2 Align the screw holes on conduit bracket 1 with the screw holes on the drive and push the bracket into position Use the screws to...

Page 49: ...racket 1 Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Conduit bracket 2 Figure 2 61 Attach Conduit Bracket 2 Attach the Protective Cover Procedure F At...

Page 50: ...A Bracket B Base C Screws Figure 2 63 Assemble Conduit Bracket 1 2 Align the screw holes on conduit bracket 1 with the screw holes on the drive and push the bracket into position Use the screws to at...

Page 51: ...ng Standard Installation Refer to Drive Exterior and Mounting Dimensions on page 405 for more information about external dimensions and installation procedures Panel through Mounting Refer to Table 2...

Page 52: ...H2 H3 H4 H5 A B d1 2003 1 140 5 51 294 11 57 138 5 43 38 1 50 102 4 02 102 4 02 16 0 630 3 0 118 282 11 10 23 0 906 6 0 236 26 1 02 6 0 236 134 5 28 233 9 17 M5 2005 1 140 5 51 294 11 57 138 5 43 38...

Page 53: ...6 384 15 12 140 5 51 87 3 43 192 7 56 192 7 56 11 0 433 3 0 118 371 14 61 27 1 063 7 0 276 25 0 984 6 0 236 214 8 43 319 12 56 M6 2088 240 9 45 400 15 75 166 6 54 114 4 49 195 7 68 204 8 03 14 5 0 571...

Page 54: ...0 23 6 134 5 28 233 9 17 M5 4024 1 180 7 09 329 12 9 5 134 5 28 68 2 68 140 5 51 140 5 51 17 0 66 9 3 0 11 8 318 12 5 2 23 5 0 92 5 5 0 19 7 24 5 0 96 5 6 0 23 6 174 6 85 270 10 6 3 M5 4031 1 180 7 0...

Page 55: ...ure that the drive is safe Failure to obey will cause death or serious injury DANGER Electrical Shock Hazard Make sure that all electrical connections are correct and install all drive covers before e...

Page 56: ...2 Mechanical Electrical Installation 56 YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Figure 2 68 Standard Drive Connection Diagram...

Page 57: ...e motor rotates in forward FWD when hoisting and reverse REV when lowering in every control method 14 The baseblock is released when the external baseblock command is ON 15 Install the wire jumpers be...

Page 58: ...WARNING Electrical Shock Hazard Do not connect terminals R L1 S L2 T L3 U T1 V T2 W T3 1 2 3 B1 or B2 to the ground terminal Failure to obey can cause death serious injury or damage to equipment A DC...

Page 59: ...Model Diagram 2145 2180 4112 4150 Figure 2 79 2215 2283 and 4180 to 4260 Figure 2 80 2346 2415 4304 4371 Figure 2 81 4414 to 4605 Figure 2 82 Figure 2 70 Configuration of Main Circuit Terminal Block...

Page 60: ...SKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Figure 2 73 Configuration of Main Circuit Terminal Block Figure 2 74 Configuration of Main Circuit Terminal Block Figure 2 75 Co...

Page 61: ...WA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 61 Figure 2 76 Configuration of Main Circuit Terminal Block Figure 2 77 Configuration of Main Circuit Terminal Block Figure 2 78 Co...

Page 62: ...ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Figure 2 79 Configuration of Main Circuit Terminal Block Figure 2 80 Configuration of Main Circuit Terminal Block Figure 2 81 Configu...

Page 63: ...connection 1 and 2 Connecting peripheral devices such as DC power input Braking unit DC Reactor Note Remove the short bar between the terminals 1 and 2 when connecting a DC reactor 1 DC power supply...

Page 64: ...about wire gauges and tightening torques to connect braking resistor units or braking units Use terminals 1 and to connect a regenerative converter or regenerative unit NOTICE Do not connect a brakin...

Page 65: ...5 R L1 S L2 T L3 2 2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 U T1 V T2 W T3 2 2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 1 2 2 2 22 2 22 18 M5 Slot 2 3 2 5 19 8 22 3 B1 B2 2 2 5 5 2 5 5 10 M4 Slot 1 5 1 7 13 5 1...

Page 66: ...8 2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 U T1 V T2 W T3 3 5 2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 1 2 8 2 22 2 22 18 M5 Slot 2 3 2 5 19 8 22 3 B1 B2 2 2 5 5 2 5 5 10 M4 Slot 1 5 1 7 13 5 15 3 5 3 5 8 M4...

Page 67: ...U T1 V T2 W T3 22 2 22 14 22 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 1 2 50 2 50 22 50 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 B1 B2 14 2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 8 8 22 M6 Phillips slot...

Page 68: ...W T3 80 50 125 80 125 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 1 1 4 5 38 22 50 50 28 M6 Hex socket cap WAF 5 mm 8 9 71 80 3 5 60 30 80 50 80 28 M8 Hex socket cap WAF 6 mm 8 9 71 80 22 22 60 M8 He...

Page 69: ...g nut 35 310 1 150 2P 100 150 2P 150 2P M12 Hex self locking nut 35 310 3 80 2P 38 150 2P 150 2P M12 Hex self locking nut 35 310 38 38 200 M12 Hex bolt slotted 32 40 283 354 2415 R L1 S L2 T L3 125 2P...

Page 70: ...03 R L1 S L2 T L3 2 2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 U T1 V T2 W T3 2 2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 1 2 2 2 22 2 22 18 M5 Slot 2 3 2 5 19 8 22 3 B1 B2 2 2 5 5 2 5 5 10 M4 Slot 1 5 1 7 13 5...

Page 71: ...2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 U T1 V T2 W T3 2 2 14 2 14 10 M4 Slot 1 5 1 7 13 5 15 1 2 3 5 2 22 2 22 18 M5 Slot 2 3 2 5 19 8 22 3 B1 B2 2 2 5 5 2 5 5 10 M4 Slot 1 5 1 7 13 5 15 3 5 2 8 M4 Phi...

Page 72: ...2 22 8 22 18 M5 Slot 2 3 2 5 19 8 22 3 U T1 V T2 W T3 14 2 14 5 5 14 18 M5 Slot 2 3 2 5 19 8 22 3 1 2 22 2 38 8 38 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 B1 B2 5 5 2 14 2 14 10 M4 Slot 1 5 1 7 13...

Page 73: ...2 30 5 5 30 18 M5 Slot 2 3 2 5 19 8 22 3 1 38 2 38 22 38 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 B1 B2 22 2 22 3 5 22 18 M5 Slot 2 3 2 5 19 8 22 3 22 14 38 M6 Hex bolt cross slotted 5 4 6 0 47 8 53...

Page 74: ...20 177 U T1 V T2 W T3 50 2P 22 100 2P 80 100 2P M10 Hex self locking nut 20 177 1 80 2P 30 125 2P 100 125 2P M10 Hex self locking nut 20 177 3 38 2P 22 60 2P 50 60 2P M10 Hex self locking nut 20 177...

Page 75: ...P 60 125 2P 125 2P M12 Hex self locking nut 35 310 1 150 2P 100 150 2P 150 2P M12 Hex self locking nut 35 310 3 125 2P 38 150 2P 150 2P M12 Hex self locking nut 35 310 60 38 200 M12 Hex bolt slotted 3...

Page 76: ...e filters and leakage breakers ELCB GFCI or RCM RCD WARNING Electrical Shock Hazard Do not connect the AC power line to the output terminals of the drive Failure to obey can cause death or serious inj...

Page 77: ...re than one drive obey the instructions to ground all drives Incorrect equipment grounding can cause incorrect operation of drives and equipment Refer to the following figure when using multiple drive...

Page 78: ...Mechanical Electrical Installation 78 YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Figure 2 84 Drive Main Circuit Configuration Figure 2 85 Drive Main Circuit Configuratio...

Page 79: ...Manual 79 Figure 2 86 Drive Main Circuit Configuration Figure 2 87 Drive Main Circuit Configuration Protection of Main Circuit Terminals When wiring the main circuit terminals do not let cable ends g...

Page 80: ...002 4150 Procedure A 2215 2415 4180 4605 Procedure B Wiring Procedure for the Main Circuit Terminal Block DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energized dri...

Page 81: ...mmended conditions listed in the product manual and provide tools accordingly When using an electric driver to tighten be especially careful and tighten at low speed 300 to 400 r min Wiring tools can...

Page 82: ...mm Bit SF BIT HEX 6 50 PHOENIX CONTACT 8 12 N m 2 3 M10 Hex socket cap WAF 8 mm Bit SF BIT HEX 8 50 PHOENIX CONTACT 12 14 N m 2 3 1 When wiring the drive models 2047 and 4075 or below select tools co...

Page 83: ...es The drive might not keep its IP20 protective level if wires other than those specified by Yaskawa are used even if the wiring cover is used correctly Contact Yaskawa or your nearest sales represent...

Page 84: ...ver A Terminal block cover B Wiring cover Figure 2 96 Remove the Wiring Cover 2 Remove the terminal block nut A Nut Figure 2 97 Remove the Terminal Block Nut 3 Wire the closed loop crimp terminal to t...

Page 85: ...to the wires The drive might not keep its IP20 protective level if wires other than those specified by Yaskawa are used even if the wiring cover is used correctly Contact Yaskawa or your nearest sales...

Page 86: ...r internal external power supply NOTICE Do not close the circuit between terminals SP and SN Failure to obey will cause damage to the drive Sinking Mode Install a jumper between terminals SC and SP Do...

Page 87: ...ck Functions Hx xx parameters set functions assigned to the multi function input and output terminals WARNING Sudden Movement Hazard Correctly wire the control circuits and make sure that control circ...

Page 88: ...e run OFF Stop S3 Multi function input selection 3 External fault N O S4 Multi function input selection 4 Fault reset S5 Multi function input selection 5 Brake Release Check S6 Multi function input se...

Page 89: ...al A3 for PTC input AC Frequency reference common 0 V E G Shielded cable Output Terminals Refer to Table 2 16 and Table 2 17 for a list of output terminals and functions Text in parenthesis indicates...

Page 90: ...2 18 External Power Supply Input Terminals Type Terminal Name Default Function External Power Supply Input Terminals PS External 24 V power supply input Supplies backup power to the drive control circ...

Page 91: ...played on the reverse side of the front cover Figure 2 105 Tightening Torque Display the Reverse Side of the Front Cover Figure 2 106 Tightening Torque Display the below side of the front cover Contro...

Page 92: ...ing from main circuit wiring terminals R L1 S L2 T L3 B1 B2 U T1 V T2 W T3 1 2 and other high power wiring Incorrect wiring procedures could cause drive malfunction because of electrical interference...

Page 93: ...ram and wire the control circuit WARNING Fire Hazard Tighten all terminal screws to the correct tightening torque Connections that are too loose or too tight can cause incorrect operation and damage t...

Page 94: ...crews to the specified tightening torque For preparing terminal ends of the shielded wire refer to the following figure When setting the frequency by analog reference from an external frequency settin...

Page 95: ...O signals for the control circuit Multi function digital input terminals S1 to S10 Multi function digital output terminals M1 to M6 Multi function photocoupler output terminals P1 C1 P2 C2 Multi funct...

Page 96: ...09 0 0 V to 10 V 100 input impedance 20 k 1 10 V to 10 V 100 to 100 input impedance 20 k Current input I Default 2 4 mA to 20 mA 100 input impedance 250 3 0 mA to 20 mA 100 input impedance 250 A3 Vol...

Page 97: ...l level for the voltage output of terminals AM and FM can be set Set using H4 07 and H4 08 Terminal Types of Output Signals Parameters No Signal Level FM Voltage output H4 07 Terminal FM Signal Level...

Page 98: ...sonnel to use the product Before you connect a dynamic braking option to the drive make sure that you review Braking Unit and Braking Resistor Unit Installation Manual TOBPC72060001 Failure to obey ca...

Page 99: ...and wire a junction terminal that can be connected to power lines that allow for connection with the drive peripheral device and options according to specifications The following table lists recommen...

Page 100: ...MIBU DENKI INDUSTRIAL CO LTD 2145 4112 4150 DTK 200N 2P 1 2180 DTK 300N 2P 1 1 A junction terminal with 2 poles or more is necessary Figure 2 121 Installing a Braking Unit CDBR Type Braking Resistor...

Page 101: ...gure 2 122 30 1 30 38 1 A Figure 2 122 Applicable Gauge 3 60 2P 50 60 2P B Figure 2 123 60 2P 2 50 60 2P 2 B Figure 2 123 4304 4220D 1 Specified Wire Gauge 3 30 1 30 38 1 C Figure 2 124 30 1 30 38 1 C...

Page 102: ...p the cutaway section of the corresponding wiring cover A Cutaway section B Use a nipper to clip this area Figure 2 122 Cutaway Section A A Cutaway section B Use a nipper to clip this area Figure 2 12...

Page 103: ...way Section of Wiring Cover on page 102 for details Note Different drive models have different wiring cover shapes Remove only the areas from the wiring cover that apply to the wired terminal The driv...

Page 104: ...er 3 Pass the cables through the holes cut from the wiring cover A Cable Figure 2 130 Pass the Cables Through the Holes 4 Crimp the closed loop crimp terminal to the cable 5 Remove the main circuit te...

Page 105: ...back in its initial position Connect Braking Units in Parallel When connecting two or more braking units in parallel refer to the following figure to determine the wiring and connector selections On b...

Page 106: ...nect the device The capacity of the MCCB or ELCB must be 1 5 to 2 times the rated output current of the drive Select an MCCB or ELCB of which operation time characteristics to be longer than that of o...

Page 107: ...acitors in the drive Run and Stop the motor as much as possible with the drive The drive can fail if users frequently turn the drive ON and OFF with the MC on the power source side to Run and Stop the...

Page 108: ...he increased leakage current can cause nuisance tripping of the thermal relay To prevent this decrease the carrier frequency or increase the tripping level of the thermal overload relay Nuisance Tripp...

Page 109: ...lves Solenoids Magnetic brakes Always use a surge protective device or diode with inductive loads Note Do not connect a surge protective device to the drive output side Decrease Noise Note The main ci...

Page 110: ...o the drive phase advancing capacitors LC RC noise filters and leakage breakers ELCB GFCI or RCM RCD A Power supply B Drive C Noise filter on output side secondary side D Motor Figure 2 141 Example of...

Page 111: ...tion Refer to Table 2 26 to Table 2 27 for the recommended fuses NOTICE Do not immediately energize the drive or operate peripheral devices after the drive blows a fuse or trips an ELCB Then check the...

Page 112: ...2145 37 50 136 FWH 275A FWH 350A 1 2180 45 60 164 FWH 325A FWH 450A 1 2215 55 75 200 FWH 600A 2283 75 100 271 FWH 800A 2346 2 90 125 324 FWH 1000A 2415 2 110 150 394 FWH 1000A 1 Yaskawa recommends a f...

Page 113: ...le 2 29 Main Circuit Wiring Check No Item to Check 1 The power supply should be passed through a molded case circuit breaker MCCB before being input An appropriate molded case circuit breaker MCCB sho...

Page 114: ...G 3 Properly wire any option cards 4 Check for any other wiring mistakes Note Only use a multimeter to check wiring 5 Tighten the control circuit terminal screws of the drive to their specified torque...

Page 115: ...install shock absorbing rubber around the base of the motor and enable the Jump frequency control The motor is not balanced Use caution if the motor speed is more than the rated motor speed Subsynchro...

Page 116: ...at low speed Oil does not lubricate the system as well at low speeds If you operate at frequencies higher than the rated frequency it can cause problems with the power transmission mechanism These pr...

Page 117: ...ive Mode The drive received a Fast Stop command The safety function shuts off the drive output The user pushed on the keypad while the drive is operating in REMOTE Mode The drive is energized with an...

Page 118: ...row Key Down Arrow Key Scrolls up or down to display the next item or the previous item Selects parameter numbers and increments or decrements setting values Right Arrow Key RESET Moves the cursor to...

Page 119: ...is displayed when the drive is ready for operation or is currently running D Mode display area The name of the currently displayed mode or screen is shown here E Frequency reference source indication...

Page 120: ...the keypad while the drive is operating in REMOTE Mode The drive is energized with an active Run command and b1 17 0 Run Command at Power Up Disregard Existing RUN Command When b1 03 3 Stopping Metho...

Page 121: ...3 Startup Procedure and Test Run YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 121 Keypad Mode and Menu Displays Figure 3 5 Keypad Functions and Display Levels...

Page 122: ...ed Parameters Fault Log Shows modified parameters and fault history Auto Tuning Auto Tunes the drive Initial Setup Screen Changes initial settings Diagnostic Tools Sets data logs and backlight LED Sta...

Page 123: ...off the drive output The user pushed on the keypad while the drive is operating in REMOTE Mode The drive is energized with an active Run command and b1 17 0 Run Command at Power Up Disregard Existing...

Page 124: ...ow the standard monitor Ux xx Push HOME to return to the HOME screen Note When a fault minor fault or an error occurs push to show the content of the fault If you push again the standard monitor Ux xx...

Page 125: ...ange the value 6 Push or to change the monitor number to show the monitor item Set Custom Monitors You can select and register a maximum of 12 monitoring items to regularly show on the keypad This pro...

Page 126: ...r then push Enter the three digits in x xx part of monitor Ux xx to identify which monitor to output For example to show monitor U1 05 set it to 105 as shown in this figure The configuration procedure...

Page 127: ...one custom monitor to Custom Monitor 1 the screen will show only one monitor If you registered custom monitors only to Custom Monitor 1 and Custom Monitor 2 the screen will show only two monitors Set...

Page 128: ...xx part of monitor Ux xx to identify which monitor to output For example to show monitor U1 01 Frequency Reference set it to 101 as shown in this figure The configuration procedure is complete Show Mo...

Page 129: ...as shown in this figure Set the Monitors to Show as Analog Gauges The procedure in this section shows how to show the frequency reference monitor as an analog gauge 1 Push Home to show the HOME scree...

Page 130: ...y Reference set it to 101 as shown in this figure The configuration procedure is complete Display Monitors as an Analog Gauge The following explains how to display the contents selected for a monitor...

Page 131: ...C Trend Plot 2 Scale Maximum Minimum Value D Trend Plot Time Scale E Trend Plot 1 Scale Maximum Minimum Value Select Monitor Items to Show as a Trend Plot The procedure in this section shows how to sh...

Page 132: ...splay as Ux xx the three digits in x xx identify which monitor to output For example to show monitor U1 01 Frequency Reference set it to 101 as shown in this figure 8 Push or to select Trend Plot 1 Sc...

Page 133: ...Min Max to move between the minimum value and maximum value 13 Push to keep the changes 14 Push Back If necessary use the same procedure to set Custom Monitor 2 Set the Time Scale for the Trend Plot...

Page 134: ...Push Default to set the parameters to the factory default Push Min Max to move between the minimum value and maximum value 7 Push to keep the changes The configuration procedure is complete Show Moni...

Page 135: ...nd Restart for the monitor display The Hold ENTER message flashes while monitoring is paused Change Parameter Settings Do the steps in this procedure to set parameters for the application This example...

Page 136: ...n push Back to go back to the home screen after you change all the applicable parameters Examine User Custom Parameters The User Custom Parameters show the parameters set in A2 01 to A2 32 User Parame...

Page 137: ...then push or to change the value 7 Change the value push The parameter setting procedure is complete Save the Backup of Parameters You can save a backup of the drive parameters to the keypad The keyp...

Page 138: ...on push Back to show Home on 2 Push Menu 3 Push or to select Parameter Backup Restore then push 4 Push or to select the items to back up then push 5 Push or to select Backup drive keypad then push 6 P...

Page 139: ...right corner when the HOME screen is active If Home is not on push Back to show Home on 2 Push Menu 3 Push or to select Parameter Backup Restore then push 4 Push or to select the item to restore then...

Page 140: ...pad Parameters and Drive Parameters This procedure verifies that the parameter setting values that were backed up in the keypad agree with the parameter setting values in the drive Note Always stop th...

Page 141: ...ters do not Match when the parameter settings backed up in the keypad do not agree with the parameter settings copied to the drive Push one of the keys to return to the screen in Step 6 Erase Paramete...

Page 142: ...their defaults as the result of Auto Tuning or setting changes This helps find which settings have been changed and is very useful when you replace a drive This lets users quickly access and re edit...

Page 143: ...lect the digit then push or to change the value 9 When you are done changing the value push The parameter revision procedure is complete Restore Modified Parameters to Defaults This procedure will set...

Page 144: ...to return to their default settings then push 7 Push Default 8 Push The modified parameters are now set to default values Show Fault History You can examine a maximum of 10 fault codes and dates and...

Page 145: ...motor test report for the necessary information for Auto Tuning Figure 3 8 Motor Nameplate Example WARNING Sudden Movement Hazard Remove all persons and objects from the area around the drive motor an...

Page 146: ...ted to the motor while doing Rotational Auto Tuning and the drive will not operate the motor correctly This procedure shows how to do Rotational Auto Tuning 1 Push Home to show the HOME screen Note Th...

Page 147: ...hen push to show Parameter Setting screen Auto Tuning is complete Note If you push or the drive detects an error before Auto Tuning is complete the keypad will show an error code and Auto Tuning will...

Page 148: ...date and time Note Refer to Replace the Keypad Battery on page 393 for information about the battery installation procedure To set the drive to detect an alarm when the battery is dead or when the clo...

Page 149: ...4 Push or to select Set Date Time and push 5 Push or to select the format of date display then push 6 Push or to select the format of time display then push 7 Push or to select a number from Year Mont...

Page 150: ...Home in the upper right hand corner of the screen If the screen does not show Home for push Back and then push to show Home 2 Push Menu 3 Push to select Initial Setup then push 4 Push to select Show...

Page 151: ...Tools then push 5 Push or to select Data Logger then push 6 Push or to select Yes or No then push Yes Data logging starts No Data logging will not start If the drive was logging data when you entered...

Page 152: ...then push 6 Push or to select the save destination monitor parameter then push 7 Push or to select the monitor number to be logged then push The setting procedure is complete Set the Sampling Time The...

Page 153: ...mpling Interval then push 6 Push or to select the digit then push or to change the value 7 When you are done changing the value push The procedure to set the sampling time is complete Set Backlight to...

Page 154: ...ypad will show Home in the top right corner when the HOME screen is active If Home is not shown on push Back to show Home on 2 Push Menu 3 Push or to select Diagnostic Tools then push 4 Push or to sel...

Page 155: ...Display Drive Information Use this procedure to display the drive model maximum applicable motor output rated output current software version and the serial number 1 Push Home to show the HOME screen...

Page 156: ...ve 2 Push or to select Yes and then push 3 Push or to select Yes and then push The keypad will show the End message when the write process is complete Items to Check before Starting Up the Drive Check...

Page 157: ...factory defaults to show the Initial Setup screen Select No from the Show Initial Setup Screen settings to show the HOME screen without showing the Initial Setup screen When the Drive Detects a Fault...

Page 158: ...he load If the machine does not move this way crane software functions and performance will be reversed making it impossible to take full advantage of the drive performance and capabilities Follow the...

Page 159: ...Table 3 7 Application A1 06 Description Crane Hoist 1 Automatically sets the following parameters for a hoist Note Be sure to perform Auto Tuning after setting A1 06 for a hoist application Crane Tra...

Page 160: ...L8 41 High Current Alarm Selection 1 Enabled 1 Enabled 1 Enabled S1 01 Brake Release Frequency FWD 2 0 Hz 0 0 Hz 0 0 Hz S1 02 Brake Release Frequency REV 2 0 Hz 0 0 Hz 0 0 Hz S1 03 Brake Delay Frequen...

Page 161: ...machinery and perform Auto Tuning with just the motor connected Note If Auto Tuning has already been performed then it does not need to be done again Make sure that the holding brake is released befo...

Page 162: ...r to Brake Sequence Checks on page 162 for details If the adjustment result has a problem readjust S1 xx Brake Sequence Figure 3 9 Test Run Procedure Brake Sequence Checks Perform the following checks...

Page 163: ...matically tuned when ASR Tuning is selected Auto Tuning Auto Tuning uses motor characteristics to automatically set drive parameters for vector control Think about the type of motor drive control meth...

Page 164: ...n from the motor test report or nameplate is not available With Stationary Auto Tuning the drive remains stopped while it is energized for about 1 minute During this time the necessary motor parameter...

Page 165: ...arameters The following types of Auto Tuning are available for the control system Inertia Tuning ASR Tuning Deceleration Rate Tuning Note When performing ASR and Inertia Tuning for the control system...

Page 166: ...Motor Inertia x x C5 37 Motor 2 Inertia x x C5 18 Load Inertia Ratio x x C5 38 Motor 2 Load Inertia Ratio x x L3 24 Motor Accel Time Rated Torque x x L3 25 Load Inertia Ratio x x n5 02 Motor Inertia A...

Page 167: ...ecute Rotational Auto Tuning be sure that the drive is uncoupled from the motor Otherwise the drive may malfunction If you do Rotational Auto Tuning with the motor connected to a load the drive will n...

Page 168: ...k these items WARNING Electrical Shock Hazard In Rotational Auto Tuning the drive applies voltage to the motor before the motor rotates Do not touch the motor until Auto Tuning is complete Failure to...

Page 169: ...er Clockwise Direction as Seen from Load Shaft 6 Push to increase the frequency reference Change the setting value in increments of 10 Hz if necessary and examine the response 7 Each time you increase...

Page 170: ...and Selection 1 b1 02 Setting Name Description 0 Keypad Use the keypad to enter the Forward Run Reverse Run command Use this operation only in a test run 1 Digital Input Use the control circuit termin...

Page 171: ...ipping occurs when starting to hoist the load in a crane that does not use a counterweight then set a high value in S1 09 Open Loop Vector Control Method Set a value that is 1 0 to 1 5 times the motor...

Page 172: ...released S1 12 Brake Hold Frequency FWD Usually set to the value of S1 14 3 to 4 Hz For a higher degree of precision set this parameter using the following formula S1 12 and S1 13 Delay time until the...

Page 173: ...e Brake release command is switched OFF as soon as the fault occurs and the brake closes Note When S1 16 Sequence Fault SE1 Detect Time 0 00 then the keypad shows EF FWD REV Run Command Input Error an...

Page 174: ...nd S1 04 is 0 for Closed Loop Vector Control Note the following precautions regarding the use of torque compensation Torque compensation is used to perform the following operations with hoisting crane...

Page 175: ...S1 11 Torque Compensation Delay Time S1 12 Brake Hold Frequency FWD S1 13 Brake Hold Frequency REV S1 14 Slip Prevention Frequency S1 15 Slip Prevention Time b2 01 DC Injection Zero SpeedThreshold E1...

Page 176: ...of torque forcing is input that corresponds to the setting value Note In Open Loop Vector the drive uses torque forcing instead of torque compensation 2 After verifying that all of the following cond...

Page 177: ...ommand is entered that is in the opposite direction that the motor is currently rotating in then once the stop sequence has been carried out and the brake has fully closed the drive will carry out the...

Page 178: ...in the Speed Reference Input S1 01 Brake Release Frequency FWD S1 02 Brake Release Frequency REV S1 03 Brake Delay Frequency S1 04 Brake Delay Time S1 12 Brake Hold Frequency FWD S1 13 Brake Hold Fre...

Page 179: ...m terminal A1 is lower than b2 01 DC Injection Zero SpeedThreshold and E1 09 Minimum Output Frequency for more than 100 ms then the drive will determine that the Run command has been switched OFF Desc...

Page 180: ...r setting values appropriately for the load Brake grinding occurs and it does not reach the brake release torque Examine the brake torque SE3 Brake Sequence Fault 3 SE3 Sequence Error of the Brake Cir...

Page 181: ...for at least 50 ms The drive will operate the following if a Run command is entered in the direction opposite to the output frequency Conditions for Run Command Control Method S2 01 0 S2 02 0 S2 01 0...

Page 182: ...the load is such that the wheels continue to spin when the transport cart bumps into something then the Impact Stop function should not be used Even when the transport cart bumps into something the mo...

Page 183: ...1 Consequently once the output frequency reference reaches the value set in S1 01 Brake Release Frequency FWD in reverse S1 02 Brake Release Frequency REV then the terminal set to H2 xx 21 Brake Relea...

Page 184: ...03 Light load 1 Max Freq REV S4 04 Light load 1 Detect Torque FWD Usually set S4 04 50 and S4 05 50 The setting is determined by the motor specifications S4 05 Light load 1 Detect Torque REV S4 06 Lig...

Page 185: ...fterwards the drive will not re accelerate Light load Acceleration no matter how low the torque reference is Light load Acceleration is reset under the following conditions After resetting Light load...

Page 186: ...reference or the value set in S4 02 S4 03 whichever is smaller Light load Acceleration 2 Function Light load Acceleration 2 has the drive automatically determine if it should accelerate up to the fre...

Page 187: ...automatically adjust the acceleration time according to the load and the designated acceleration time within the high speed range for operating a regenerative load the rated output range Set the start...

Page 188: ...load Acceleration 2 in S4 08 during regeneration Note Make sure that proper safety measures are in place on the machine side to detect if the load falls when using Light load Acceleration 1 or Light l...

Page 189: ...stopped then the drive will not accelerate again until after the motor has stopped Regenerative operation If Light load Acceleration 2 is enabled then once the frequency reference exceeds S4 08 the ac...

Page 190: ...ect Operation Select 1 Enables overload detection and sets the conditions for detection as well as the operation to perform after an overload situation is detected S5 04 OverL Detect Operation Select...

Page 191: ...ted Parameters Table 3 21 Overtorque Detection Parameters No Name Description Error Code S6 01 OverT Detect Operation Select 1 Enables overtorque detection and sets the conditions for detection as wel...

Page 192: ...onditions set for Overtorque Detection 1 then this digital output will switch OFF The digital output will switch ON when oL3 is cleared from the keypad display 18 Torque Detection 2 N O If the drive d...

Page 193: ...terminal switches OFF during reverse run the drive switches OFF the Brake release command close the brake the motor coasts to stop and the output frequency drops to 0 While the terminal is OFF only a...

Page 194: ...tects rUn Motor Switch during Run when attempting to switch the motors during run When switching between motors the parameters used by the drive are switched to the parameters for motor 2 and motor 3...

Page 195: ...ASR Limit C5 05 C5 25 ASR Delay Time C5 06 C5 26 ASR Gain Switchover Frequency C5 07 C5 27 ASR Integral Limit C5 08 C5 28 Integral Operation Accel Decel C5 12 C5 32 Motor Inertia C5 17 C5 37 Load Ine...

Page 196: ...Teeth 2 F1 13 F1 34 Encoder Pulse Monitor Scaling F1 06 F1 35 Encoder PCB Disconnect Detect F1 20 F1 36 Encoder Signal Selection F1 21 F1 37 Motor Protection oL1 Current Level L1 08 L1 09 Brake Seque...

Page 197: ...1 39 Motor 3 Selection Switches to motor 3 It is necessary to set H1 xx 16 when setting H1 xx 39 If H1 xx 39 is set while H1 xx 16 is not set oPE03 Multi Function Input Setting Err is detected ON Sel...

Page 198: ...Point AVoltage E3 10 Motor 2 Minimum Output Voltage E3 14 M2 Middle Out Freq Volt Select E3 15 M2 Minimum Out Freq Volt Select The table below shows the combinations for the switching function Motor S...

Page 199: ...ith S2 12 MentenanceTimer Output Selection applies to all motors 0 Disable 1 Alarm 2 Fault Alarm Output Detection Level Setting S2 13 Motor1 Number of Driving Limit S2 14 Motor2 Number of Driving Limi...

Page 200: ...initialized by A1 03 Initialize Parameters 2 The setting value of these parameters changes in accordance with the applicable monitor For example when the Run command count reaches 10 000 after S2 09...

Page 201: ...t position The frequency is adjusted by multiplying the gain against the smallest frequency reference from among d1 01 Reference 1 through d1 17 Jog Reference as selected by the multi step speed refer...

Page 202: ...led to enable this function When deceleration starts after the Run command is turned off and a Run command in reverse to the current direction of motor rotation is input the motor rapidly decelerates...

Page 203: ...For such operations consult with Yaskawa about drive settings and drive adjustments Table 3 27 List of Problems Type Problem Ref Keypad Operation Cannot Change Parameter Settings 204 The Correct Auto...

Page 204: ...Light Load Acceleration 2 Function 213 Hunting or Oscillation Occurs Excessive Motor Oscillation and Erratic Rotation 214 Oscillation Occurs When Lowering in a Hoist Lowering Crane Without a Counterw...

Page 205: ...l baseblock signal Avoid using the external baseblock signal The drive is not in Drive Mode 1 Check whether Rdy is displayed on the keypad 2 If Rdy is not displayed return to the Home screen Auto Tuni...

Page 206: ...power was restored Check the sequence and wiring that has been set up to enter the Run command Motor Rotates in the Opposite Direction from the Run Command Causes Possible Solutions Phase wiring betwe...

Page 207: ...an excessively large load can exceed the capabilities of the motor Torque limit is not set correctly Set the torque limit correctly The acceleration time setting is too short Increase the value set in...

Page 208: ...ote Be aware that V f Control is comparatively limited when it comes to producing torque at low speeds Output Frequency Is Not As High As Frequency Reference Causes Possible Solutions Frequency refere...

Page 209: ...ions The stall prevention during deceleration setting is incorrect Examine the setting for L3 04 Decel Stall Prevention Selection When the drive has a dynamic braking option installed set L3 04 0 Disa...

Page 210: ...o 0 3 DC Inject Braking Time at Start 0 2 s to 0 3 s Set d6 03 1 Field Forcing Selection Enabled and d6 06 200 to 400 Field Forcing Limit 200 to 400 Do the initial excitation process The output curren...

Page 211: ...tic Flux Compensation Value 100 to 200 Set E1 08 Mid Point A Voltage to around 20 V maximum 40 V for 400 V class drive Initial motor excitation is not sufficient while using V f Control Set b2 03 0 2...

Page 212: ...S1 04 0 00 Brake Delay Time 0 00 s Set S1 04 0 30 to 0 70 The setting values of S1 05 Brake Release Current FWD S1 06 Brake Release Current REV S1 07 Brake Release Torque FWD and S1 08 Brake Release...

Page 213: ...abled and have that terminal switch ON Set S4 01 1 Light load Accel Ctrl Selection Light load Accel Ctrl 1 enabled The settings in S4 04 Light load 1 Detect Torque FWD and S4 05 Light load 1 Detect To...

Page 214: ...otor Rotates Causes Possible Solutions The carrier frequency is at the resonant frequency of the connected machinery Adjust C6 02 to C6 05 Carrier Frequency Set C6 02 1 to 6 and check whether the abno...

Page 215: ...hree times the drive input power supply voltage 600 V for a 200 V class drive 1200 V for a 400 V class drive The air around the motor is too hot Measure the ambient temperature Decrease the temperatur...

Page 216: ...is necessary because waiting for over 1 s will decrease the responsiveness of the drive Note Usually set between 0 2 s and 0 3 s Magnetic Flux Compensation OLV Control The purpose of this function is...

Page 217: ...ay Time Decrease the setting value when torque or speed response is slow If hunting oscillation occurs increase the setting value 200 ms 2 100 ms 1000 ms Insufficient torque at low speeds 10 Hz or low...

Page 218: ...Technical Manual Open Loop Vector Control Method With OLV control C4 01 Torque Compensation Gain should be left at its default setting 1 00 Do not adjust it If speed accuracy cannot be obtained during...

Page 219: ...value in increments of 0 05 If hunting oscillation occurs increase the setting value in increments of 0 05 1 00 0 50 2 00 n2 02 Automatic Freq Regulator Time 1 To improve the torque speed responsivene...

Page 220: ...ting the response If the response is deficient decrease the value in increments of 2 ms while evaluating the response Note Always set C4 02 Torque Compensation Delay Time C4 06 Whenever C4 06 is adjus...

Page 221: ...ttings for A1 02 Control Method Selection and o2 04 Drive Model KVA Selection when at default settings 2 Differs depending on settings for A1 02 Control Method Selection and E1 03 V f Pattern Selectio...

Page 222: ...onfirm that the output of the drive and the motor are connected properly Perform Rotational Auto Tuning for the motor by itself 0 The motor excitation sound is significant C6 02 Carrier Frequency Sele...

Page 223: ...4 The optimal values for a no load operation can differ from the optimal values for actual loading operation Test Run Checklist Review the following checklist and check each item before performing a...

Page 224: ...the motor 14 b1 01 Frequency Reference Selection 1 and b1 02 Run Command Selection 1 are set correctly in accordance with the input source of the Run command and frequency reference Example To input...

Page 225: ...ng or jewelry Tighten loose clothing and remove all metal objects such as watches or rings Failure to obey can cause death or serious injury Electrical Shock Hazard Do not make changes to the drive bo...

Page 226: ...product displays the CE Mark in accordance with the Low Voltage Directive the EMC Directive and the Machinery Directive Table 4 1 Harmonized Standard European Directive Harmonized Standard CE Low Vol...

Page 227: ...4 Standards Compliance YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 227 EU Declaration of Conformity...

Page 228: ...and devices incorporating this product to comply with the CE Low Voltage Directive Area of Use Install this product in a location with overvoltage category III and pollution degree 2 or less These st...

Page 229: ...4 Standards Compliance YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 229 Figure 4 2 Wiring Diagram for CE Low Voltage Directive Compliance...

Page 230: ...ls 1 2 3 B1 and B2 to connect peripheral options such as a DC reactor or a braking resistor Do not connect anything other than optional devices Refer to the specific instruction manual of each device...

Page 231: ...M4 Slot 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slot 1 5 1 7 13 5 15 1 2 2 5 2 5 16 2 5 16 18 M5 Slot 2 3 2 5 19 8 22 3 B1 B2 2 5 2 5 4 2 5 4 10 M4 Slot 1 5 1 7 13 5 15 2 5 4 2 5 10 M4...

Page 232: ...U T1 V T2 W T3 10 2 5 10 2 5 10 10 M4 Slot 1 5 1 7 13 5 15 1 2 16 2 5 16 2 5 16 18 M5 Slot 2 3 2 5 19 8 22 3 B1 B2 4 2 5 4 2 5 4 10 M4 Slot 1 5 1 7 13 5 15 10 6 10 M5 Phillips slot combo 2 0 2 5 17 7...

Page 233: ...8 9 71 80 U T1 V T2 W T3 35 16 35 25 35 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 1 50 25 50 25 50 27 M8 Hex socket cap WAF 6 mm 10 12 89 107 B1 B2 25 6 25 6 25 21 M6 Minus 3 3 5 27 31 16 16 25 M6 Hex...

Page 234: ...nut 20 177 U T1 V T2 W T3 50 2P 25 95 2P 70 95 2P M10 Hex self locking nut 20 177 1 70 2P 35 120 2P 120 2P M10 Hex self locking nut 20 177 3 35 2P 25 70 2P 70 2P M10 Hex self locking nut 20 177 95 95...

Page 235: ...o maintain compliance with IEC EN 61800 5 1 2007 5 Terminals and 1 have two screws The Recommended Gauge indicates the wire gauge for one terminal 6 A junction terminal is required when connecting a b...

Page 236: ...3 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 1 2 2 5 2 5 16 2 5 16 18 M5 Slotted 2 3 2 5 19 8 22 3 B1 B2 2 5 2 5 4 2 5 4 10 M4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips...

Page 237: ...3 5 15 U T1 V T2 W T3 4 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 1 2 6 2 5 16 2 5 16 18 M5 Slotted 2 3 2 5 19 8 22 3 B1 B2 2 5 2 5 4 2 5 4 10 M4 Slotted 1 5 1 7 13 5 15 6 4 4 10 M5 Phillips slotted...

Page 238: ...8 22 3 U T1 V T2 W T3 16 2 5 16 6 16 18 M5 Slotted 2 3 2 5 19 8 22 3 1 25 2 5 25 6 25 18 M5 Slotted 2 3 2 5 19 8 22 3 B1 B2 10 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 16 10 25 M6 Phillips slotted...

Page 239: ...W T3 50 50 95 95 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 1 1 5 25 16 50 50 28 M6 Hex socket cap WAF 5 mm 8 9 71 80 B1 B2 6 50 25 70 50 70 28 M8 Hex socket cap WAF 6 mm 8 9 71 80 25 25 50 M8 Hex b...

Page 240: ...t 20 177 U T1 V T2 W T3 70 2P 25 95 2P 70 95 2P M10 Hex self locking nut 20 177 1 95 2P 35 120 2P 120 2P M10 Hex self locking nut 20 177 3 70 2P 25 70 2P 70 2P M10 Hex self locking nut 20 177 95 95 24...

Page 241: ...nut 35 310 3 70 4P 35 95 4P 95 4P M12 Hex self locking nut 35 310 95 2P 60 150 M12 Hex bolt slotted 32 40 283 354 1 For IP20 protection use wires that are in the range of applicable gauges 2 Remove in...

Page 242: ...A FWH 250A 1 2088 FWH 225A FWH 250A 1 2115 FWH 275A FWH 300A 1 2145 FWH 275A FWH 350A 1 2180 FWH 325A FWH 450A 1 2215 FWH 600A 2283 FWH 800A 2346 FWH 1000A 2415 FWH 1000A 1 Yaskawa recommends a fuse w...

Page 243: ...Standards install a fuse for the DC power supply input Figure 4 3 shows a wiring example for a DC power supply that has two drives connected in parallel Figure 4 3 Wiring Example for DC Power Supply I...

Page 244: ...1 2 2346 FWH 1000A 2 2415 FWH 1000A 2 1 Yaskawa recommends a fuse with a large rated current for applications with repeated loads Three Phase 400 V Class Table 4 7 Recommended Fuse Three Phase 400 V...

Page 245: ...on page 251 for the installation of the EMC filter Install a Drive to Conform to the EMC Directive Install drive models 2xxxB 2xxxC 4xxxB and 4xxxC as described in the following procedure to comply wi...

Page 246: ...A Braided shield cable B Metal plate C Cable clamp conductive Figure 4 5 Ground the shield A Grounding surface Remove any paint or sealant B Enclosure panel C Metal plate D Drive E Shielded wire F Mot...

Page 247: ...lure to obey could cause death or serious injury WARNING Electrical Shock Hazard Do not remove covers or touch circuit boards while the drive is energized Failure to obey can cause death or serious in...

Page 248: ...er without solidly grounded neutral Table 4 9 EMC Filter Switch Location Model Switch Location Diagram 2003B 2033B 4002B 4018B 2003C 2033C 4002C 4018C Figure 4 8 2047B 4024B 4031B 2047C 4024C 4031C Fi...

Page 249: ...IEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 249 A SW ON B Screw OFF Figure 4 8 EMC Filter Switch Location 1 A SW ON B Screw OFF Figure 4 9 EMC Filter Switch Location 2 A SW ON B Screw OFF...

Page 250: ...C SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual A SW ON B Screw OFF Figure 4 11 EMC Filter Switch Location 4 A SW ON B Screw OFF Figure 4 12 EMC Filter Switch Location 5 A SW ON B Screw OFF...

Page 251: ...2004 A1 2012 Connect an EMC noise filter to the input side primary side that complies with European standards as specified by Yaskawa Refer to External EMC Noise Filter Selection on page 254 to select...

Page 252: ...echnical Manual 4 Use a cable clamp to ground the motor cable to the metal plate Note Make sure that the protective ground wire complies with technical specifications and local safety standards A Brai...

Page 253: ...to decrease harmonic distortion Refer to DC Reactor on page 255 to select a DC reactor Note To maintain compliance with IEC EN 61000 3 2 on drive models 2003 2005 4002 4003 install a DC reactor The m...

Page 254: ...TDK 2033A RTEN 5060 1 TDK 2047A RTEN 5080 1 TDK 2060A FS5972 100 35 1 Schaffner 2075A FS5972 100 35 1 Schaffner 2088A FS5972 170 40 1 Schaffner 2115A FS5972 170 40 1 Schaffner 2145A FS5972 170 40 1 S...

Page 255: ...t the product complies with safety standards after undergoing strict inspection and assessment UL approved parts must be used for all major components that are built into electrical appliances that ob...

Page 256: ...loop crimp terminal Refer to Closed Loop Crimp Terminals on page 270 for details about closed loop crimp terminal UL compliant products Refer to Three Phase 200 V Class on page 259 and Three Phase 40...

Page 257: ...d conditions listed in the product manual and provide tools accordingly When using an electric driver to tighten be especially careful and tighten at low speed 300 to 400 r min Wiring tools can be pur...

Page 258: ...nd Tightening Torques Refer to Three Phase 200 V Class on page 259 and Three Phase 400 V Class on page 264 for the recommended wire gauges and tightening torques of the main circuit terminals Comply w...

Page 259: ...illips slot combo 1 2 1 5 10 6 13 3 2005 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slot 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6 10 M4 Slot 1 5 1 7 13 5 15 1 2 14 14 3 14 3 18 M5 Slot 2 3 2 5 19 8 22 3 B1...

Page 260: ...L1 S L2 T L3 8 14 6 14 6 10 M4 Slot 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 6 14 6 10 M4 Slot 1 5 1 7 13 5 15 1 2 8 14 3 14 3 18 M5 Slot 2 3 2 5 19 8 22 3 B1 B2 14 14 10 14 10 10 M4 Slot 1 5 1 7 13 5 15...

Page 261: ...49 U T1 V T2 W T3 3 14 3 6 3 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 1 2 1 0 14 1 0 4 1 0 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 B1 B2 8 14 8 14 8 10 M4 Slot 1 5 1 7 13 5 15 6 6 4 M6 Phillips slo...

Page 262: ...W T3 4 0 2 300 3 0 300 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 1 1 4 5 1 6 2 0 1 0 2 0 28 M6 Hex socket cap WAF 5 mm 8 9 71 80 3 5 1 0 4 2 0 1 2 0 28 M8 Hex socket cap WAF 6 mm 8 9 71 80 4 4 1 0...

Page 263: ...nut 35 310 1 350 2P 4 0 400 2P 300 400 2P M12 Hex self locking nut 35 310 3 3 0 2P 1 0 4 0 2P M12 Hex self locking nut 35 310 1 1 350 M12 Hex bolt slotted 32 40 283 354 2415 R L1 S L2 T L3 250 2P 2 0...

Page 264: ...1 5 10 6 13 3 4003 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 1 2 14 14 3 14 3 18 M5 Slotted 2 3 2 5 19 8 22 3 B1 B2 14 14 10 1...

Page 265: ...10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 1 2 10 14 3 14 3 18 M5 Slotted 2 3 2 5 19 8 22 3 B1 B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4...

Page 266: ...3 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 8 14 4 10 4 18 M5 Slotted 2 3 2 5 19 8 22 3 1 2 4 14 1 8 1 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 B1 B2 10 14 8 14 8 10 M4 Slotted 1 5 1 7 13 5 15 6...

Page 267: ...2 10 2 18 M5 Slotted 2 3 2 5 19 8 22 3 1 1 0 14 1 0 6 1 0 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 B1 B2 6 14 6 14 6 18 M5 Slotted 2 3 2 5 19 8 22 3 4 6 4 M6 Hex bolt cross slotted 5 4 6 0 47 8 53 1...

Page 268: ...ng nut 20 177 U T1 V T2 W T3 1 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex self locking nut 20 177 1 3 0 2P 2 250 2P 4 0 250 2P M10 Hex self locking nut 20 177 3 1 0 2P 4 1 0 2P 1 0 2P M10 Hex self locking nut 2...

Page 269: ...self locking nut 35 310 1 1 350 M12 Hex bolt slotted 32 40 283 354 4371 R L1 S L2 T L3 300 2P 2 0 300 2P 250 300 2P M12 Hex self locking nut 35 310 U T1 V T2 W T3 300 2P 2 0 300 2P 250 300 2P M12 Hex...

Page 270: ...ing torque of 4 1 N m to 4 5 N m 36 lb in to 40 lb in 4 Terminals and 1 have two screws The Recommended Gauge is the wire gauge for one terminal 5 A junction terminal is necessary to connect a braking...

Page 271: ...0 3 0 2P 80 10 TD 227 TD 214 TP 080 4 0 2P R100 10 TD 228 TD 214 TP 100 250 2P R150 10 TD 229 TD 215 TP 150 2346 1 M12 R60 12 YF 1 YET 300 1 TD 321 TD 311 TP 060 3 0 2P 80 10 TD 323 TD 312 TP 080 250...

Page 272: ...224 TD 212 TP 038 1 0 2P R60 10 TD 225 TD 213 TP 060 3 0 2P 3 0 2P 80 10 TD 227 TD 214 TP 080 4 0 2P R100 10 TD 228 TD 214 TP 100 4304 1 M12 R60 12 YF 1 YET 300 1 TD 321 TD 311 TP 060 3 0 2P 80 12 TD...

Page 273: ...to the drive Failure to obey can cause death or serious injury and damage to the drive 200 V class The drive is suitable for use on a circuit capable of delivering not more than 100 000 RMS symmetrica...

Page 274: ...Rating A Semiconductor Protection Fuse Rated Current Manufacturer EATON Bussmann 4002 0 55 0 75 1 9 FWH 50B 4003 0 75 1 3 5 FWH 50B 4005 1 5 2 4 7 FWH 50B 4006 2 2 3 6 7 FWH 60B 4007 3 4 8 9 FWH 60B 4...

Page 275: ...I Set the Motor Rated Current and L1 01 to L1 04 Motor Overload Protection Select properly to enable motor overload and overheat protection Set the motor rated current with E2 01 Motor Rated Current F...

Page 276: ...motor you cannot protect the motor with electronic thermal protection To protect each motor set L1 01 0 Motor Overload oL1 Protection Disabled configure the circuits then add thermal relays to each m...

Page 277: ...nge 1 base frequency The motor operates continuously at 1 to 100 base frequency Operating slower than 1 speed at 100 load will cause motor overload 6 Variable Torque 50Hz Use this setting for general...

Page 278: ...s when the overload occurs immediately after starting operation from a complete stop Hot start Shows the motor protection operation time characteristics when overload occurs from continuous operation...

Page 279: ...ich electrical and electronic products that are being produced sold or imported to China can be used The date of manufacture of the electrical and electronic product is the starting date of the enviro...

Page 280: ...plies with the safety standards This section gives precautions to support the Safe Disable input Contact Yaskawa for more information The safety function complies with the standards shown in Table 4 2...

Page 281: ...able function will cause serious injury or death DANGER Sudden Movement Hazard An external holding brake or dynamic brake are NOT drive safety components Systems that use an external holding brake or...

Page 282: ...terminal set to the EDM function to monitor the Safe Disable status or to find a malfunction in the Safe Disable inputs The monitor output is not a safety output NOTICE Drives that have a built in sa...

Page 283: ...tput status Table 4 25 Safe Disable Input and EDM Terminal Status Input Channel Status Safety Monitor Output Drive Output Status Keypad Display LED Status Ring Input 1 H1 HC Input 2 H2 HC MFDO Termina...

Page 284: ...mes standard with a RS 485 interface MEMOBUS Modbus communications If a separately sold communication option is mounted to the drive it will enable the drive to support various other network communica...

Page 285: ...to connect Maximum 31 units Communication with the PLC This section gives information about the settings for the termination resistor and how to connect to MEMOBUS Modbus communications MEMOBUS Modbu...

Page 286: ...ommand Mode 5 Shut the power off and wait for the keypad display to go out completely 6 Turn the power back on 7 The drive is ready to begin communicating with the PLC Set the Termination Resistor In...

Page 287: ...dbus Communications For more information about operation mode selection refer to b1 01 Frequency Reference Selection 1 and b1 02 Run Command Selection 1 Refer to H1 xx 2 MFDI Function Selection Extern...

Page 288: ...r sends commands to the slave then the slave responds The master and slave send their messages in the configuration in Figure 5 7 The length of the data changes when the description of the command fun...

Page 289: ...he drive uses the procedure below to calculate CRC 16 then compares that data with the CRC 16 value in the message If the CRC 16 values do not agree the drive will not execute a command message When y...

Page 290: ...0000 0010 1111 1111 1111 1101 0111 1111 1111 1110 1 1 0 1 0 1 0 1 1 1 0 1 0 1 1 1 1010 0000 0000 0001 1101 1111 1111 1111 0110 1111 1111 1111 1010 0000 0000 0001 1100 1111 1111 1110 0110 0111 1111 111...

Page 291: ...ber of bytes set in the command message set the data quantity 2 during the command message The response message uses the same formula Reading from More than One Holding Register Reading the Indicated...

Page 292: ...th H5 26 Upper 07 Data in holding register 2 selected with H5 26 Upper 07 6 Byte No 04 Lower D0 Lower D0 7 First data Upper 00 Data in holding register 3 selected with H5 27 Upper 10 Data in holding r...

Page 293: ...register 2 No Upper 00 Holding register 2 data Upper 03 9 Lower 28 Lower E8 10 CRC 16 Upper 8B CRC 16 Upper 47 11 Lower 29 Lower ED Note The number of bytes set within the response message sets twice...

Page 294: ...s shown in Table 5 8 Write 0 to register number 0900 or 0910 Hex to enable the Enter command You can only write to these registers If you read to these registers it will cause an error Table 5 8 Types...

Page 295: ...t The drive discards the data that was sent Self Diagnostics The drive is capable of self diagnosing the operation of the serial communications interface circuit This function is called Self Diagnosti...

Page 296: ...option is connected to the drive bit 5 Multi function input 2 When the multi function input command is H1 02 41 Reverse RUN 2 Wire bit 5 is ComCtrl Note When the bit is switched ON as ComCtrl the Run...

Page 297: ...served bit C Terminal S5 input of broadcast message 1 Enabled 0 Disabled bit D Terminal S6 input of broadcast message 1 Enabled 0 Disabled bit E Terminal S7 input of broadcast message 1 Enabled 0 Disa...

Page 298: ...99 decimal DW the day of the week Sunday 00 Monday 01 Tuesday 02 Wednesday 03 Thursday 04 Friday 05 Saturday 06 3006 Date Setting Setting range 101 to 1231 decimal the default value at power up 101 S...

Page 299: ...Fault Description 1 bit 0 oC Overcurrent GF Ground Fault bit 1 ov Overvoltage bit 2 oL2 Drive Overload bit 3 oH1 Heatsink Overheat oH2 External Overheat H1 XX B bit 4 rH Braking Resistor Overheat rr D...

Page 300: ...1 01 Frequency Reference Note The unit changes depending on the setting of o1 03 Frequency Display Unit Selection 0024 U1 02 Output Frequency Note The unit changes depending on the setting of o1 03 Fr...

Page 301: ...munication Error bit A bUS Option Communication Error bit B Reserved bit C oH3 Motor Overheat PTC Input bit D E Reserved bit F CALL Serial Comm Transmission Error 002B U1 10 Input Terminal Status bit...

Page 302: ...seblock bit 9 Frequency reference mode 1 No communication option 0 Communication option bit A Run command mode 1 No communication option 0 Communication option bit B During Overtorque Detection 1 2 bi...

Page 303: ...4 1 During speed agreement bit 5 1 Drive operation ready bit 6 1 Minor Fault bit 7 1 Fault bit 8 1 oPExx Operation Error generation bit 9 1 Momentary power loss ride thru bit A 1 Motor 2 Selection bi...

Page 304: ...re stored in the register AI A3 0003 Hex AO A3 0004 Hex DI A3 0001 Hex DO A3 0002 Hex PG B3 0011 Hex PG RT3 0023 Hex PG X3 0012 Hex SI C3 5343 Hex SI EM3 1005 Hex SI EN3 1006 Hex SI EP3 1007 Hex SI ET...

Page 305: ...C oL3 Overtorque Detection 1 bit D oL4 Overtorque Detection 2 bit E rr Dynamic Braking Transistor Fault bit F rH Braking Resistor Overheat 00C1 Fault Description 4 bit 0 EF3 External Fault Terminal S3...

Page 306: ...oH Encoder PG Hardware Fault bit 8 E5 MECHATROLINK Watchdog Timer Err bit 9 F Reserved 00C4 Fault Description 7 bit 0 Reserved bit 1 EF1 External Fault Terminal S1 bit 2 EF2 External Fault Terminal S2...

Page 307: ...nal Fault Terminal S8 bit E FAn Internal Fan Fault bit F oS Overspeed 00C9 Minor Fault Description 3 bit 0 dEv Speed Deviation bit 1 PGo Encoder PG Feedback Loss bit 2 oPr Keypad Connection Fault bit...

Page 308: ...IGBT Maintenance Time 90 bit 2 LT 3 SoftChargeBypassRelay MainteTime bit 3 LT 4 IGBT Maintenance Time 50 bit 4 boL Braking Transistor Overload bit 5 F Reserved 00CD 00CE Reserved 00CF Minor Fault Des...

Page 309: ...Delay Error bit E CPF30 BB On Error bit F CPF31 ASIC Code Error 00D2 CPF Contents 3 bit 0 CPF32 ASIC Startup Error bit 1 CPF33 Watch dog Error bit 2 CPF34 Power Clock Error bit 3 CPF35 Ext A D Conv E...

Page 310: ...oFA30 COM ID Error bit 1 oFA31 Type Code Error bit 2 oFA32 SUM Check Error bit 3 oFA33 Option Receive Time Over bit 4 oFA34 Memobus Time Over bit 5 oFA35 Drive Receive Time Over 1 bit 6 oFA36 CI Chec...

Page 311: ...0 oFb30 COM ID Error bit 1 oFb31 Type Code Error bit 2 oFb32 SUM Check Error bit 3 oFb33 Option Receive Time Over bit 4 oFb34 Memobus Time Over bit 5 oFb35 Drive Receive Time Over 1 bit 6 oFb36 CI Ch...

Page 312: ...oder Option Comm Timeout bit 3 oFC53 Encoder Option Comm Data Fault bit 4 oFC54 Encoder Error bit 5 oFC55 Resolver Error bit 6 F Reserved 00E5 Minor Fault Description 9 bit 0 EP24v External Power 24V...

Page 313: ...put bit E MFDI terminal S7 input bit F MFDI terminal S8 input 0002 Frequency Reference 30000 100 Fault Trace Fault History Contents The following table lists the fault codes read using the commands fr...

Page 314: ...ry Fault 008E CPF13 Watchdog Circuit Exception 008F CPF14 Control Circuit Fault 0091 CPF16 Clock Fault 0092 CPF17 Timing Fault 0093 CPF18 Control Circuit Fault 0094 CPF19 Control Circuit Fault Fault C...

Page 315: ...023D oFb42 CtrlResSel 2Err 023E oFb43 Drive Receive Time Over 5 0301 oFC00 Option Not Compatible with Port 0302 oFC01 Option Fault Connection Error 0303 oFC02 Duplicate Options 0306 oFC05 Option A D...

Page 316: ...Transistor Overload 0071 FWdL Fwd Limit FWdL 0072 rEvL Rev Limit rEvL 0073 oL3 Overtorque Detection 1 0074 oL4 Overtorque Detection 2 0075 oL5 Overload Detection oL5 0076 oL6 Light load Accel 2 Fault...

Page 317: ...s detected in the command message When the slave address in the command message and the slave address for the drive side do not agree Use H5 01 Drive Node Address to set the slave address of the drive...

Page 318: ...rd Do not use the main circuit power supply Overcurrent Category III at incorrect voltages Make sure that the drive rated voltage aligns with the power supply voltage before energizing the drive Failu...

Page 319: ...fault signal when it detects an alarm Operation Errors An error occurs when parameter settings do not agree or a parameter combination is incorrect The drive will not operate until you set the paramet...

Page 320: ...Driving Over Flashing Alarm 340 CnT3 Number of Driving Over Illuminated Fault 326 CoF 0046 Current Offset Fault Illuminated Fault 326 CP1 0087 Comparator 1 Limit Error Flashing Alarm 340 CP1 0414 Com...

Page 321: ...rminal S9 Flashing Alarm 342 EF9 0017 External Fault Terminal S9 Illuminated Fault 328 EF10 000G External Fault Terminal S10 Flashing Alarm 342 EF10 0018 External Fault Terminal S10 Illuminated Fault...

Page 322: ...nated Fault 329 oC 0007 Overcurrent Illuminated Fault 329 oFA00 0101 Option Not Compatible with Port Illuminated Fault 330 oFA01 0102 Option Fault Connection Error Illuminated Fault 330 oFA02 0103 Dup...

Page 323: ...ameter Setting Errors 347 oPE03 Multi Function Input Setting Err Flashing Parameter Setting Errors 347 oPE05 Run Cmd Freq Ref Source Sel Err Flashing Parameter Setting Errors 348 oPE06 Control Method...

Page 324: ...Set Illuminated Fault 337 TrPC 0042 IGBT Maintenance Time 90 Flashing Alarm 346 Uv 0001 Undervoltage Flashing Alarm 346 Uv1 0002 DC Bus Undervoltage Illuminated Fault 337 Uv2 0003 Control Power Underv...

Page 325: ...nterference from the controller The option card is incorrectly installed to the drive Correctly install the option card to the drive The option card is damaged If the fault continues and the wiring is...

Page 326: ...occurred Replace the drive CP1 Comparator 1 Limit Fault The monitor value set in H2 20 Comparator 1 Monitor Selection was within the range of H2 21 Comparator 1 Lower Limit and H2 22 Comparator 1 Uppe...

Page 327: ...MFDI EF2 External Fault Terminal S2 MFDI terminal S2 caused an external fault through an external device 1 Find the device that caused the external fault and remove the cause 2 Clear the external fau...

Page 328: ...ed the external fault and remove the cause 2 Clear the external fault input in the MFDI The wiring is incorrect Correctly connect the signal line to MFDI terminal S9 External fault H1 09 20 to 2B is a...

Page 329: ...d current Examine the drive capacity or the motor output to be applied You are trying to use a single phase motor The drive cannot operate a single phase motor The output transistor in the drive is da...

Page 330: ...The gain during overexcitation operation is set too large Identify the timing under which the fault occurs If the fault occurs simultaneously with overexcitation operation reduce the value set in n3...

Page 331: ...is correctly connected to the connector 3 If the problem continues replace the option card oFb12 to oFb17 Option Card Error Occurred at Option Port CN5 B A fault occurred in the option card 1 De ener...

Page 332: ...ioner to lower the ambient temperature Remove objects near the drive that are producing too much heat The load is too heavy Measure the output current Decrease the load Decrease the value set in C6 02...

Page 333: ...tor is run frequently at low speeds either replace it with one that is a size larger or use a drive dedicated motor Note If a general purpose motor is used overload may occur while running at low spee...

Page 334: ...d tolerance will decrease at low speeds The drive capacity is too small Replace the drive with a larger capacity model Overload occurred while running at low speed Decrease the load when running at lo...

Page 335: ...harging the main circuit capacitor of the drive through the power supply 1 Examine the motor main circuit cable terminals and motor terminal box and then remove ground faults 2 Re energize the drive T...

Page 336: ...GoH Encoder PG Hardware Fault The encoder cable is disconnected Connect all encoder cable wires rF Braking Resistor Fault The resistance of the dynamic braking option that is connected to the drive is...

Page 337: ...ropriately for the load Brake grinding occurs and it does not reach the brake release torque Examine the brake torque SE3 Brake Sequence Fault 3 SE3 Sequence Error of the Brake Circuit The response sc...

Page 338: ...se the information in this table to remove the cause of the minor fault or alarm Code Name Causes Possible Solutions AEr Station Address Setting Error CC Link CANopen MECHATROLINK Option card node add...

Page 339: ...aulty communications cable with a normal one Programming error occurred on the controller side Examine communications at start up and correct programming errors Communications circuitry is damaged Per...

Page 340: ...se of the error CrST Cannot Reset The drive received a fault reset command when a Run command was active Turn off the Run command then de energize and re energize the drive CyC MECHATROLINK CommCycleS...

Page 341: ...l S4 caused an external fault through an external device 1 Find the device that caused the external fault and remove the cause 2 Clear the external fault input in the MFDI The wiring is incorrect Corr...

Page 342: ...cuit power supply to run the drive FAn Internal Fan Fault The circulation fan has malfunctioned Examine circulation fan operation Re energize the drive and check if the fault still remains Examine U4...

Page 343: ...ypassRelay MainteTime The soft charge bypass relay is at 90 of its expected performance life Replace the control board or the drive For information about replacing the control board contact Yaskawa or...

Page 344: ...the machine and remove the cause of the fault The parameters are incorrect for the load Adjust the overtorque detection parameters oL4 Overtorque 2 A fault occurred on the machine Example The machine...

Page 345: ...r problems The alarm occurs frequently despite there being no problem with the power supply replace the control board or the drive For more information on replacing the control board contact Yaskawa o...

Page 346: ...input power terminals Tighten the terminal screws to the correct tightening torque There was a loss of power Improve the power supply The main circuit capacitors have become unserviceable Examine the...

Page 347: ...et the parameters correctly so that the functions assigned to MFDI do not overlap H1 xx 2 MFDI Function Select External Reference 1 2 Selection When xx is set these parameters are set at the same time...

Page 348: ...parameters b1 15 3 Frequency Reference Selection 2 Option PCB orb1 16 3 Run Command Selection 2 Option PCB No option card is connected to the drive Connect an input option card to the drive H1 xx 2 E...

Page 349: ...Setting value 0 Frequency Reference Setting values F and 1F Not Used oPE08 Parameter Selection Error A function was set that is not compatible with the control method selected in A1 02 Control Method...

Page 350: ...3 S4 06 Brake Delay Frequency Light load 1 Detect Frequency Set the parameters correctly so that these conditions are satisfied S1 02 and S1 02 S1 03 S1 03 E1 06 S1 03 S4 06 When S1 04 0 set in these...

Page 351: ...S1 26 0 set in these ways S1 23 or S1 24 E3 06 Motor2 Brake Release Freq Motor 2 Base Frequency S1 23 or S1 24 S4 06 Motor2 Brake Release Freq Light load 1 Detect Frequency Set the parameters correct...

Page 352: ...data is correct Do Rotational Auto Tuning again and correctly set the motor nameplate data If you cannot uncouple the motor and load do Stationary Auto Tuning 2 End5 Resistance Tuning Error The Auto...

Page 353: ...ble parameter setting range Auto Tuning did not complete in a pre set length of time Examine and repair motor wiring Disconnect the machine from the motor and do Rotational Auto Tuning again The motor...

Page 354: ...nd do Rotational Auto Tuning again Er 12 Current Detection Error There is a phase loss in the drive input power U T1 V T2 W T3 Examine and repair motor wiring The current exceeded the current rating o...

Page 355: ...ed drive Restore Restore from keypad Restoring parameters Flashing The parameters stored in the keypad have been restored to the drive End Backup restore verify operation ended normally Normally displ...

Page 356: ...protection Wear eye protection before you start work on the drive Failure to obey could cause serious injury or death WARNING Electrical Shock Hazard Do not immediately energize the drive or operate...

Page 357: ...any repairs shut OFF the power supply to the drive and verify that there is no residual voltage in the unit Failure to do so may result in serious electric shock WARNING Electrical Shock Hazard Do no...

Page 358: ...ow changes in performance and deterioration of performance after years of use in usual conditions To help prevent these problems it is important to do preventive maintenance and regular inspection and...

Page 359: ...e to obey will cause death or serious injury Table 7 2 Main Circuit Periodic Inspection Checklist Inspection Area Inspection Points Corrective Action Checked General Inspect equipment for discoloratio...

Page 360: ...ect for dirt Remove foreign particles and dust with a vacuum cleaner to avoid touching parts Air Duct Inspect air intake exhaust openings and that there are no foreign materials on the surface Clear o...

Page 361: ...replace those components Use the monitors in Table 7 8 to check replacement periods When the monitor value is 100 the component is at the end of its useful life and there is an increase risk of drive...

Page 362: ...ce life from the value that was reached with the old part If the Maintenance Monitor is not reset the drive will not have the correct value of the performance life for the new component Note The drive...

Page 363: ...ment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltag...

Page 364: ...ove the Cooling Fan Install a Fan Reverse the removal procedure to install a cooling fan 1 Connect the drive and the fan connector Figure 7 3 Connect Connector 2 Align the notches on the fan with the...

Page 365: ...internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers bef...

Page 366: ...ooling Fan Install a Fan Reverse the removal procedure to install a cooling fan 1 Connect the drive and the fan connector Figure 7 9 Connect the Power Supply Connector 2 Align the notches on the fan w...

Page 367: ...ard Do not examine connect or disconnect wiring on an energized drive Before servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The inter...

Page 368: ...sides of it and pull up A Fan finger guard Figure 7 14 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fan from the...

Page 369: ...he fan finger guard and click it into place on the drive Figure 7 19 Reattach the Fan Finger Guard 5 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the cooling fan operatio...

Page 370: ...tenance to help ensure maximum useful product life Improper fan replacement could cause damage the drive Remove a Fan 1 To remove the fan finger guard from the drive push the tabs on the left and righ...

Page 371: ...ive Figure 7 23 Install the Cooling Fan Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A...

Page 372: ...move the covers before measuring for dangerous voltages to make sure that the drive is safe Failure to obey will cause death or serious injury CAUTION Burn Hazard Do not touch a hot drive heatsink De...

Page 373: ...otches on the fan with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 7 30 Install the Cooling Fan Note When you instal...

Page 374: ...ter the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages...

Page 375: ...the Cooling Fan Install a Fan Reverse the removal procedure to install a fan unit 1 Connect the drive and the fan connector Figure 7 36 Connect Connector 2 Align the notches on the fan with the pins...

Page 376: ...ut the cable in the recess of the drive A Front of drive Figure 7 38 Put the Cable in the Drive Recess 4 Hold the fan finger guard at an angle and put the connector tabs on the fan finger guard into t...

Page 377: ...to reset the cooling fan operation time Remove Circulation Fans Remove the drive cover CAUTION Crush Hazard Only loosen the cover screws Do not fully remove the cover screws Make sure that the covers...

Page 378: ...Figure 7 42 Slide the Fan Unit 3 Disconnect the relay connector then remove the fan unit Figure 7 43 Remove the Fan Unit 4 Remove the screws that safety the cooling fan and remove the fan A Cooling F...

Page 379: ...safety Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Cooling Fan B Fan unit base C Alignment pin on fan unit base Figure 7 46 Install the Cooling Fa...

Page 380: ...extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive is safe Failure to obey w...

Page 381: ...the fan cables from the fan connectors A Fan unit B Fan connector C Fan cable Figure 7 48 Circulation Fan Components 3 Loosen the fan unit screws and slide the slide panel to the left Note To remove t...

Page 382: ...panel at the same time Figure 7 50 Remove the Fan Unit 5 Unplug the power supply connector remove the screws that safety the cooling fan and circulation fan and then remove the fans A Cooling Fan B Re...

Page 383: ...an unit base with the notches on the fan and use the screws to safety Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Cooling Fan B Fan unit base C Cir...

Page 384: ...AWA AC Drive CR700 Technical Manual A Cooling Fan B Cable hook C Relay connector D Circulation Fans 4 Put the fan unit into the specified location and use screws to safety it to the drive Tighten the...

Page 385: ...time Remove the Circuit Board Cooling Fan Remove the drive cover CAUTION Crush Hazard Only loosen the cover screws Do not fully remove the cover screws Make sure that the covers do not fall Missing co...

Page 386: ...n and remove the fan A Circuit Board Cooling Fans B Fan unit base C Alignment pin on fan unit base Figure 7 58 Remove the Circuit Board Cooling Fan Attach the Circuit Board Cooling Fan Reverse the rem...

Page 387: ...t board cooling fan make sure that you do not pinch cables between the circuit board cooling fan and the fan unit base 2 Put the fan unit into the specified location and use screws to safety it to the...

Page 388: ...FF the power supply to the drive and verify that there is no residual voltage in the unit Failure to do so may result in serious electric shock WARNING Electrical Shock Hazard Only let authorized pers...

Page 389: ...ommended conditions listed in the product manual and provide tools accordingly When using an electric driver to tighten be especially careful and tighten at low speed 300 to 400 r min Wiring tools can...

Page 390: ...IX CONTACT 8 12 N m 2 3 M10 Hex socket cap WAF 8 mm Bit SF BIT HEX 8 50 PHOENIX CONTACT 12 14 N m 2 3 1 When wiring the drive models 2047 and 4075 or below select tools correctly based on the wire gau...

Page 391: ...ews to fully open the terminal block opening Note The terminal block openings ship from the factory as fully open Figure 7 68 Loosen Terminal Block Screws 3 Put a wire with prepared ends into the main...

Page 392: ...rotective level Be careful when clipping the cutaway section of the wiring cover as the section may fly out in unpredictable directions Make sure that the clipped section does not cause damage to the...

Page 393: ...the battery use a Hitachi Maxell CR2016 Lithium Manganese Dioxide Lithium Battery or an equivalent battery with these properties Nominal voltage 3 V Operating temperature range 20 C to 85 C 4 F to 18...

Page 394: ...nt vibration and shock damage Dust and Oil Mist Do not keep the drive locations with dust or oil mist For example cement factories and cotton mills Corrosive Gas Do not keep the drive in locations wit...

Page 395: ...hoist to move the drive Failure to obey can cause death or serious injury from falling equipment Crush Hazard Use a lifting mechanism made to move large drives when necessary Failure to obey can caus...

Page 396: ...f Control CLV Closed Loop Vector 400 Hz V f V f Control OLV Open Loop Vector 590 Hz Meas ures for Har monics DC Reactor External options Standard internal characteristics Brak ing Device Braking Trans...

Page 397: ...dels 2xxxB A category C3 EMC filter is built into the device Models 2xxxC A category C2 EMC filter is built into the device Power Supply Rated Voltage Rated Frequency Three phase AC power supply 200 V...

Page 398: ...C Filter EMC Filter IEC61800 3 C2 C3 Factory option Models 4xxxB A category C3 EMC filter is built into the device Models 4xxxC A category C2 EMC filter is built into the device Power Sup ply Rated Vo...

Page 399: ...ilter EMC Filter IEC61800 3 C2 C3 Factory option Models 4xxxB A category C3 EMC filter is built into the device Models 4xxxC A category C2 EMC filter is built into the device Power Supply Rated Voltag...

Page 400: ...imum applicable motor output complies with 380 V motor ratings as specified in Annex G of IEC 60947 4 1 The rated output current of the drive output amps should be equal to or greater than the motor r...

Page 401: ...125 10 ED 10 s Note Models 2003 to 2115 and 4002 to 4150 have a braking transistor Set L3 04 0 Stall Prevention during Decel Disabled when using a regenerative converter regenerative unit braking unit...

Page 402: ...pe IP20 10 C to 50 C 14 F to 122 F Enclosed wall mounted type UL Type 1 10 C to 40 C 14 F to 104 F Do not use the drive in a location where the temperature changes suddenly to improve the drive reliab...

Page 403: ...Carrier Frequency Settings and Rated Current Value Table 9 10 and Table 9 11 illustrate the manner in which the drive rated output current changes depending on the setting in C6 02 Carrier Frequency...

Page 404: ...4060 60 0 60 0 60 0 53 1 44 6 36 0 4075 75 0 75 0 75 0 66 4 55 7 45 0 4091 91 0 91 0 91 0 80 6 67 6 54 6 4112 112 0 112 0 91 8 78 4 4150 150 0 150 0 123 0 105 0 4180 180 0 180 0 147 6 126 0 4216 216 0...

Page 405: ...C SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 405 Drive Exterior and Mounting Dimensions Open Chassis Type IP20 Figure 9 1 Exterior and Mounting Dimensions Diagram 1 Figure 9 2 Exterior a...

Page 406: ...Specifications 406 YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Figure 9 3 Exterior and Mounting Dimensions Diagram 3 Figure 9 4 Exterior and Mounting Dimensions Diagram...

Page 407: ...Specifications YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 407 Figure 9 5 Exterior and Mounting Dimensions Diagram 5 Figure 9 6 Exterior and Mounting Dimensions Diagram...

Page 408: ...Specifications 408 YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Figure 9 7 Exterior and Mounting Dimensions Diagram 7 Figure 9 8 Exterior and Mounting Dimensions Diagram...

Page 409: ...60 10 2 4 176 6 93 138 5 43 38 1 50 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06 5 0 20 M5 3 5 7 72 2011 140 5 51 260 10 2 4 176 6 93 138 5 43 38 1 50 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06 5 0 20 M...

Page 410: ...0 09 M6 24 52 9 1 2145 Fig ure 9 6 264 10 3 9 543 21 3 8 335 13 1 9 186 7 32 149 5 87 190 7 48 182 7 17 12 0 47 516 20 3 1 17 5 0 69 28 5 1 12 20 5 0 81 2 3 0 09 2 3 0 09 M8 39 85 9 8 2180 264 10 3 9...

Page 411: ...140 5 51 260 10 2 4 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06 5 0 20 M5 4 2 9 26 4018 140 5 51 260 10 2 4 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 0...

Page 412: ...0 18 M10 71 156 5 4260 312 12 2 8 700 27 5 6 420 16 5 4 260 10 2 4 160 6 30 218 8 58 218 8 58 18 0 70 9 659 25 9 4 28 1 10 43 5 1 71 28 5 1 12 4 5 0 18 4 5 0 18 M10 71 156 5 4304 Fig ure 9 8 440 17 3...

Page 413: ...AWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 413 Enclosed Wall mounted Type UL Type 1 Figure 9 10 Exterior and Mounting Dimensions Diagram 1 Figure 9 11 Exterior and Mounting...

Page 414: ...Specifications 414 YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Figure 9 12 Exterior and Mounting Dimensions Diagram 3 Figure 9 13 Exterior and Mounting Dimensions Diagram...

Page 415: ...Specifications YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 415 Figure 9 14 Exterior and Mounting Dimensions Diagram 5 Figure 9 15 Exterior and Mounting Dimensions Diagram...

Page 416: ...Specifications 416 YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual Figure 9 16 Exterior and Mounting Dimensions Diagram 7 Figure 9 17 Exterior and Mounting Dimensions Diagram...

Page 417: ...3 2 87 102 4 02 102 4 02 260 10 2 4 248 9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4 8 10 5 8 2033 140 5 51 300 11 8 1 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 260 10 2 4 248 9 76 6 0 24 40 1...

Page 418: ...04 4003 140 5 5 1 300 11 8 1 176 6 93 138 5 43 38 1 50 102 4 02 102 4 02 260 10 2 4 248 9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4 1 9 04 4005 140 5 5 1 300 11 8 1 176 6 93 138 5 43 38 1 50 10...

Page 419: ...3 130 5 12 21 0 83 2 3 0 09 2 3 0 09 M6 29 63 9 3 4112 Fig ure 9 15 268 10 55 700 27 5 6 335 13 1 9 186 7 32 149 5 87 190 7 48 182 7 17 10 0 39 543 21 3 8 516 20 3 1 17 5 0 69 157 6 18 20 5 0 81 2 3 0...

Page 420: ...ve CR700 Technical Manual Figure 9 19 Exterior and Mounting Dimensions Diagram 2 Models 2047 4024 and 4031 Figure 9 20 Exterior and Mounting Dimensions Diagram 3 Models 2060 2075 4039 and 4045 Figure...

Page 421: ...Drive CR700 Technical Manual 421 Figure 9 22 Exterior and Mounting Dimensions Diagram 5 Models 2115 4075 and 4091 Figure 9 23 Exterior and Mounting Dimensions Diagram 6 Models 2145 4112 and 4150 Figur...

Page 422: ...39 1 54 85 3 35 57 5 2 26 30 1 18 38 2 1 50 35 1 38 2014 to 2033 4006 to 4018 74 2 91 85 3 35 57 5 2 26 30 1 18 38 2 1 50 35 1 38 2047 4024 4031 Figure 9 19 67 5 2 66 86 5 3 41 60 2 36 34 1 34 54 2 13...

Page 423: ...aking Resistor ERF 150WJ Series To decrease the regenerative energy of the motor and decrease the deceleration time duty cycle of 3 ED You must also use the installation attachment Braking resistor wi...

Page 424: ...ide Table 9 17 Frequency Settings and Monitor Options Name Model Purpose Frequency Meter and Ammeter DCF 6A To use analog signals from the drive to monitor the output frequency and current Output Volt...

Page 425: ...enerator as feedback The drive can then enable control of the output frequency keep a constant motor speed Complementary output PG support A B and Z pulse Three phase pulse input Maximum input frequen...

Page 426: ...Output DO A3 To output insulated digital signals and monitor the operation status of the drive alarm signals and detecting zero speed Type of output Photocoupler relays 6 channels 48 V 50 mA maximum...

Page 427: ...rs Monitor output frequency output current and other statuses 1 PROFINET SI EP3 This option uses the host controller over LONWORKS communication to Operate and stop the drive Set and view parameters M...

Page 428: ...are not available in the specified control method Parameter Groups Represents the type of product parameters Parameters Name A1 Initialization A2 User Parameters b1 Operation Mode Selection b2 DC Inj...

Page 429: ...ters the keypad will show and what parameters the user can set 0 Operation Only 1 User Parameters 2 Advanced Level 3 Expert Level 2 0 3 A1 02 0102 Control Method Selection Sets the control method for...

Page 430: ...ters for the drive and assign them to A2 01 to A2 32 Registered parameters can be shown in User Custom Parameters under the main menu The user can immediately access necessary parameters Determined by...

Page 431: ...changing wiring 0 Standard 1 Switch Phase Order 0 0 1 b1 15 01C4 Frequency Reference Selection 2 Sets the input method for frequency reference 2 0 Keypad 1 Analog Input 2 Memobus Modbus Communications...

Page 432: ...ult Range b4 03 0B30 Expert Terminal M1 M2 ON Delay Time Sets the delay time to activate the contact after the function set in H2 01 activates 0 ms 0 65000 ms b4 04 0B31 Expert Terminal M1 M2 OFF Dela...

Page 433: ...unction 0 Disabled 1 Enabled 1 0 1 b9 Zero Servo No Hex Name Description Default Range b9 01 01DA Zero Servo Gain Sets the responsiveness for the Zero Servo function 5 0 100 b9 02 01DB Zero Servo Comp...

Page 434: ...e first length of time 3 to accelerate for motor from zero to the maximum output frequency 10 0 s 0 0 6000 0 s 562 C1 23 1560 RUN Deceleration Time 1 Sets the first length of time to decelerate for mo...

Page 435: ...th C3 18 Output Voltage Limit Level for the output voltage limit operation when C3 05 1 Output Voltage Limit Selection Enabled 100 0 85 0 100 0 565 C3 18 0263 Expert Output Voltage Limit Level Sets th...

Page 436: ...ion REV Parameters Disabled or when b1 23 1 Enabled and the MFDI Counterweight Selection setting is ON for the Forward run command Determined by A1 02 0 60000 ms C4 16 111C RUN Torque Comp Delay Time...

Page 437: ...ad inertia ratio for the motor inertia 1 0 0 0 6000 0 575 C5 21 0356 RUN Motor 2 ASR Proportional Gain 1 Sets the gain to adjust ASR response Determined by E3 01 0 00 300 00 575 C5 22 0357 RUN Motor 2...

Page 438: ...0 5 5 0 578 C6 Duty Carrier Frequency No Hex Name Description Default Range C6 02 0224 Carrier Frequency Selection Sets the carrier frequency for the transistors in the drive 1 2 0 kHz 2 5 0 kHz 3 8...

Page 439: ...cy Display Unit Selection 0 00 Hz 0 00 590 00 Hz d1 08 0287 RUN Reference 8 Sets the frequency reference in the units from o1 03 Frequency Display Unit Selection 0 00 Hz 0 00 590 00 Hz d1 17 0292 RUN...

Page 440: ...ing Selection Sets the field forcing function 0 Disabled 1 Enabled 0 0 1 d6 06 02A5 Field Forcing Limit Sets the maximum level that Field Forcing can increase the excitation current reference as a per...

Page 441: ...02 Determined by A1 02 E1 05 0304 Maximum Output Voltage Sets the maximum output voltage for the V f pattern Determined by A1 02 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V E1 06 0305 Base Freque...

Page 442: ...ounterweight Selection is ON Determined by A1 02 and E1 03 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V E1 19 0355 Minimum Out Freq Volt Select 3 Sets the minimum output voltage for reverse run use...

Page 443: ...the motor 2 V f pattern Determined by E3 01 40 0 590 0 Hz E3 05 031B Motor 2 Maximum Output Voltage Sets the maximum output voltage for the motor 2 V f pattern Determined by E3 01 200 V Class 0 0 255...

Page 444: ...ip Determined by o2 04 0 000 20 000 Hz E4 03 0323 Motor 2 Rated No Load Current Sets the no load current for motor 2 in amperes when operating at the rated frequency and the no load voltage Determined...

Page 445: ...ned by E1 03 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V E7 11 1B68 Expert Motor 3 Mid Point B Frequency Sets the mid point B frequency used for motor 3 0 0 Hz 0 0 to E7 04 E7 12 1B69 Expert Motor...

Page 446: ...102 132 1 1 32 F1 08 0387 Overspeed Detection Level Sets the detection level of oS Overspeed as a percentage when the maximum output frequency is 100 115 0 120 F1 09 0388 Overspeed Detection Delay Ti...

Page 447: ...03B2 Encoder 2 Gear Teeth 1 Sets the number of gear teeth on the motor side for motor 2 This parameter and F1 34 Encoder 2 Gear Teeth 2 set the gear ratio between the motor and encoder 0 0 1000 F1 34...

Page 448: ...minal D0 of the DI A3 when F3 01 8 Digital Input Function Selection Multi Function Digital Input F 0 1FF F3 11 0BE4 Expert Terminal D1 Function Selection Sets the function for terminal D1 of the DI A3...

Page 449: ...t Function Selection Multi Function Digital Input F 0 1FF F3 25 0BF2 Expert Terminal DF Function Selection Sets the function for terminal DF of the DI A3 when F3 01 8 Digital Input Function Selection...

Page 450: ...Output Mode Selection Programmable F5 01 to F5 08 4 0 1FF F5 05 039D Terminal P5 PC Function Select The function output from terminal P5 PC on the DO A3 card is selected by the MFDO setting value This...

Page 451: ...0 1 627 F6 07 03A8 Multi Step Ref NetRef ComRef Sets whether to enable disable the multi step speed reference when NetRef communication option card or ComRef MEMOBUS Modbus communications is selected...

Page 452: ...MECHATROLINK Monitor Select F Sets the MEMOBUS register used for the monitor functions of INV_CTL drive operation control command and INV_I O drive I O control command Restart the drive after you cha...

Page 453: ...he DeviceNet communication master 71 0 255 635 F6 54 03C5 DeviceNet Idle Fault Detection Sets the function to detect EF0 Option Card External Fault when the drive does not receive data from the Device...

Page 454: ...0 255 F7 03 03E7 IP Address 3 Sets the third octet of the IP Address for the device that is connecting to the network Restart the drive after you change this parameter 1 0 255 F7 04 03E8 IP Address 4...

Page 455: ...s ID 2AH Object 0 15 15 F7 22 03FA EtherNet IP Time Scaling Sets the scaling factor for the time monitor in the EtherNet IP Class ID 2AH Object 0 15 15 F7 23 to F7 27 03FB 03FF F7 28 to F7 32 0370 037...

Page 456: ...te operation to the MEMOBUS Modbus register 0 F7 70 078A PZD1 Read Status Word Sets the MEMOBUS Modbus address for PZD1 PPO Read PZD1 PPO input functions as the ZSW when F7 70 0 0 F7 71 078B PZD2 Read...

Page 457: ...terminal S8 9 0 1FF H1 09 0406 Terminal S9 Function Selection Sets the function for MFDI terminal S9 F 0 1FF H1 10 0407 Terminal S10 Function Selection Sets the function for MFDI terminal S10 F 0 1FF...

Page 458: ...d Reference to set a multi step speed reference 649 5 Multi Step Speed Reference 3 Uses speed references d1 01 to d1 08 Multi Step Speed Reference to set a multi step speed reference 649 6 Jog Referen...

Page 459: ...the command to operate the motor in the forward direction at the Jog Frequency set in d1 17 Jog Reference 653 13 Reverse Jog Sets the command to operate the motor in the reverse direction at the Jog...

Page 460: ...uency becomes 0 The motor will not stop if a terminal is turned off while the motor is rotating in reverse ON Enables the forward operation Run command OFF Disables the forward operation Run command 6...

Page 461: ...Offset Frequency 2 to the frequency reference when the terminal activates 659 46 Add Offset Frequency 3 d7 03 Sets the function to add the offset frequency set in d7 03 Offset Frequency 3 to the freq...

Page 462: ...he 100 value 0 0 0 0 300 0 664 H2 22 1542 Comparator 1 Upper Limit Sets the upper limit detection level for comparator 1 when the full scale analog output for the monitor selected in H2 20 Comparator...

Page 463: ...C1 09 3 Alarm Only 4 Operate at Reduced Speed L8 19 4 0 4 667 H2 36 159E Comparator 1 Ineffective Time Sets the length of time that CP1 Comparator1 Limit Fault is disabled 0 0 s 0 0 10 0 s 667 H2 37...

Page 464: ...ogical Operation Sets the logical operation for the functions set in H2 04 Multi Function Digital Output 4 and H2 69 Digital Output4 Secondary Func 0 0 8 669 H2 71 11FA Expert Digital Output 4 Delay T...

Page 465: ...6 Drive Ready The terminal activates when the drive is ready and running 673 7 DC Bus Undervoltage The terminal activates when the DC bus voltage or control circuit power supply is less than the volta...

Page 466: ...output frequency is less than the value of L4 03 or does not exceed the value of L4 03 L4 04 OFF The output frequency exceeds the value of L4 03 L4 04 675 16 Frequency Detection 4 The terminal activat...

Page 467: ...e at their estimated maintenance period 678 30 During Torque Limit The terminal activates when the torque reference is the torque limit set with L7 parameters H3 02 H3 06 or H3 10 MFAI Function Select...

Page 468: ...ange of the time set with H2 30 Comparator 2 On Delay Time and the values of H2 27 Comparator 2 Lower Limit and H2 28 Comparator 2 Upper Limit are in range 681 69 External Power 24V Supply The termina...

Page 469: ...nal A2 100 0 999 9 999 9 H3 12 041A RUN Terminal A2 Bias Setting Sets the bias of the analog signal input to MFAI terminal A2 0 0 999 9 999 9 H3 13 041B Analog Input FilterTime Constant Sets the time...

Page 470: ...parameter to input a bias signal and amplify the output voltage 689 5 Accel Decel Time Gain Enters a signal to adjust the gain used for C1 01 to C1 08 Accel Decel Time 1 through 4 if the full scale an...

Page 471: ...Output Bias Sets the bias of the Ux xx monitor signal in H4 01 Terminal FM Analog Output Select 0 0 999 9 999 9 H4 04 0420 Terminal AM Analog Output Select Sets the monitoring number to be output from...

Page 472: ...ive receives a command message from the master 5 ms 0 65 ms H5 09 0435 CE Detection Time Sets the detection time for CE Modbus Communication Error issues when communication stops 2 0 s 0 0 10 0 s H5 1...

Page 473: ...irtual Multi Function Input 1 Sets the function that enters the virtual input selected with the H7 10 Virtual Multi Function Output 1 F 0 1FF H7 02 1186 Expert Virtual Multi Function Input 2 Sets the...

Page 474: ...Function Sets the monitor to be output from the virtual analog output Set the x xx part of the Ux xx Monitor For example set x xx to 102 to monitor U1 02 Output Frequency 102 0 999 H7 42 1165 Virtual...

Page 475: ...ad Memory Selection Sets the function that keeps the current electronic thermal protector value when the drive stops receiving power 0 Disabled 1 Enabled 1 0 1 708 L2 Power Loss Ride Through No Hex Na...

Page 476: ...e L3 06 for Entire Speed Range 1 Automatic Reduction CHP Region 0 0 1 L3 24 046E Expert Motor Accel Time Rated Torque Sets the motor acceleration time taken to reach the maximum frequency at the motor...

Page 477: ...speed agree detection width or motor speed detection width Determined by A1 02 Determined by A1 02 L4 05 049D Fref Loss Detection Selection Sets the operation when a loss of the frequency reference is...

Page 478: ...ion of the when using an optional heatsink mounted braking resistor ERF type 3 ED 0 Disabled 1 Enabled 0 0 1 L8 02 04AE Overheat Alarm Level Sets the oH detection level in temperature Determined by o2...

Page 479: ...t which the drive derates the frequency reference when during an oH alarm 0 8 0 1 to 0 9 L8 32 04E2 Cooling Fan Failure Selection Sets the drive operation when FAn Internal Fan Fault occurs 0 Ramp to...

Page 480: ...f the hunting prevention function Usually it is not necessary to change this setting Determined by o2 04 0 500 ms n1 05 0530 Expert Hunting Prevent Gain in Reverse Sets the performance of the hunting...

Page 481: ...termine the variation in speed of the AFR function Use this parameter during regeneration Usually it is not necessary to change this setting 750 ms 0 2000 ms n2 06 1567 Automatic Freq Regulator Gain R...

Page 482: ...responsiveness of the magnetic flux estimation Usually it is not necessary to change this setting 1 50 0 50 3 00 n4 67 1B87 Estimate Gain Switchover Freq Set the switching frequency for estimation ga...

Page 483: ...ing 2 Voltage Correction Tuning 0 0 2 n6 05 05C7 Expert Online Tuning Gain Sets the compensation gain when n6 01 2 Online Tuning Selection Voltage Correction Tuning Usually it is not necessary to chan...

Page 484: ...X X 2 Two Decimal Places XXX XX 3 Three Decimal Places XX XXX Determined by o1 03 0 3 741 o1 20 0575 Sheave Diameter Sets the sheave diameter 400 mm 100 2000 mm 742 o1 21 0576 Roping Ratio Sets the ro...

Page 485: ...or that was set in o1 25 Custom Monitor 2 as a bar graph This parameter is only available with an LCD keypad 100 0 0 0 100 0 744 o1 45 11C5 RUN 3rd Monitor Area Selection Sets the horizontal axis used...

Page 486: ...th the button on the keypad when the Run command source for the drive is REMOTE external and not assigned to the keypad 0 Disabled 1 Enabled 1 0 1 746 o2 03 0507 User Parameter Default Value Sets the...

Page 487: ...Use C1 09 3 Alarm Only 4 No Alarm Display 3 0 4 749 o3 Copy Keypad Function No Hex Name Description Default Range Ref o3 01 0515 Copy Keypad Function Selection Drive parameters can be saved and copied...

Page 488: ...time in 10 hour units 0 h 0 9999 h o4 05 051D Capacitor Maintenance Setting Sets the U4 05 CapacitorMaintenance monitor value 0 0 150 o4 07 0523 Softcharge Relay Maintenance Set Sets the U4 06 SChgByp...

Page 489: ...a 3 Sets the data log monitor This parameter is only available on an LCD keypad 103 000 101 855 o5 06 1556 RUN Log Monitor Data 4 Sets the data log monitor This parameter is only available on an LCD k...

Page 490: ...8A Torque Compensation Delay Time Sets the time taken for torque compensation to reach from 0 to 100 50 ms 0 200 ms S1 12 068B Brake Hold Frequency FWD Sets the frequency used after the brake release...

Page 491: ...operation torque compensation 0 200 200 S1 33 06CE M2 Torq Compensation Delay Time Sets the delay time for motor 2 torque compensation 50 ms 0 200 ms S1 34 06CF Motor2 Brake Hold Freq FWD Sets the mo...

Page 492: ...203 S2 08 1A82 Number of Driving count selec Sets the type of startup count for motors 1 to 3 0 Run Command count 1 Brake Release Command count 0 0 1 199 203 S2 09 1A83 Motor1 Number of Driving start...

Page 493: ...4 Impact Stop Detect Torque REV for longer than S3 02 the motor will stop 10 0 s 0 0 20 0 s S3 03 0699 Impact Stop Detect Torque FWD Sets the impact stop torque for forward run 100 0 200 S3 04 069A Im...

Page 494: ...the limit timer has elapsed 1 0 s 0 1 10 0 s S4 14 06A9 L L 2 Fault Operation Selection Sets the operation when the drive detects Light load Accel 2 Fault oL6 0 Ramp to stop 1 Coast to stop 2 Emergenc...

Page 495: ...Alarm only2 5 oL5 Speed Agree Fault 6 oL5 RUN Fault 0 0 6 190 203 S5 02 06B1 OverL Detect Operation Select 1 Sets the level to trigger an overload 150 0 300 190 203 S5 03 06B2 Overload Detection Time...

Page 496: ...ection conditions and the drive operation after detection of faults 0 Disabled 1 oL3 Speed Agree Alarm only 2 oL3 RUN Alarm only 3 oL3 Speed Agree Fault 4 oL3 RUN Fault 5 oL3 Speed Agree Alarm only2 6...

Page 497: ...590 0 Hz 760 T1 06 0706 Number of Motor Poles Sets the number of motor poles 4 2 120 760 T1 07 0707 Motor Base Speed Sets the motor base speed for performing auto tuning min 1 r min 1750 min 1 r min...

Page 498: ...n selects the units 10 V Max frequency 10 V to 10 V U1 02 0041 Output Frequency Shows the actual output frequency Parameter o1 03 Frequency Display Unit Selection selects the units 10 V Max frequency...

Page 499: ...the signal level of terminal A1 10 V 100 10 V to 10 V U1 14 004F Terminal A2 Level Shows the signal level of terminal A2 10 V 100 10 V to 10 V U1 15 0050 Terminal A3 Level Shows the signal level of te...

Page 500: ...l S9 MFDI 9 bit 1 Terminal S10 MFDI 10 bit 2 Not used normal value of 0 bit 3 Not used normal value of 0 bit 4 Not used normal value of 0 bit 5 Not used normal value of 0 bit 6 Not used normal value o...

Page 501: ...minal Status Fault Displays the status of the multi function digital output terminal at the latest fault using 1 ON and 0 OFF bit 0 Terminals M1 M2 bit 1 Terminals M3 M4 bit 2 Terminals M5 M6 bit 3 Te...

Page 502: ...history of the first to tenth most recent faults No signal output available U3 11 to U3 20 0094 0097 080E 0813 ElapsedTime 1st to 10 Fault Shows the cumulative operation time when the first to tenth...

Page 503: ...7DA Reference Source Displays the frequency reference source that is currently selected No signal output available U4 19 07DB Modbus FreqRef dec Shows the frequency reference sent to the drive from th...

Page 504: ...um of Driv 1 High Displays the upper 4 digits of the cumulative motor 1 startup count No signal output available U4 55 1595 Num of Driv 2 Low Displays the lower 4 digits of the cumulative motor 2 star...

Page 505: ...Offset Frequency 1 to 3 selected with Add Offset Frequency 1 to 3 H1 xx 44 to 46 10 V Maximum Frequency U6 22 0062 ZeroServo Pulse Move Shows the distance that the rotor moved from its last position w...

Page 506: ...mmunication options fault DeviceNet Modbus TCP IP EtherNet IP No signal output available U6 99 07F9 Current Fault Shows the contents of current fault from communication options DeviceNet Modbus TCP IP...

Page 507: ...tegral Time 2 0 000 10 000 0 001 s 0 050 0 500 0 500 C5 06 ASR Delay Time 0 000 0 500 0 001 s 0 004 0 004 C5 07 ASR Gain Switchover Frequency 0 0 400 0 0 1 Hz 0 0 0 0 0 0 0 0 0 0 C6 02 Carrier Frequen...

Page 508: ...1 01 Encoder 1 Pulse Count PPR 0 60000 1 ppr 600 600 600 600 600 F1 05 Encoder 1 Rotation Selection 0 1 1 0 0 0 0 0 F1 09 Overspeed Detection Delay Time 0 0 2 0 0 1 s 1 0 0 0 0 1 H4 20 Analog Power Mo...

Page 509: ...0 0 0 3 0 S1 15 Slip Prevention Time 0 00 10 00 0 01 s 0 30 0 30 0 30 0 00 0 30 S3 01 Impact Stop Creep Frequency 0 0 20 0 0 1 Hz 6 0 6 0 3 0 3 0 3 0 1 The default setting varies depending on drive m...

Page 510: ...Voltage 0 0 255 0 1 0 1 V 9 0 9 0 2 0 0 0 E3 11 Motor 2 Mid Point B Frequency 0 0 590 0 Determined by o1 04 0 0 0 0 0 0 0 0 E3 12 Motor 2 Mid Point B Voltage 0 0 255 0 1 0 1 V 0 0 0 0 0 0 0 0 E3 13 M...

Page 511: ...0 15 0 15 0 35 0 50 0 35 0 50 0 19 0 24 0 19 0 24 0 15 0 15 0 15 0 15 0 1 11 0 E1 15 2 V 9 0 9 0 9 0 9 0 8 0 9 0 8 0 9 0 11 0 13 0 11 0 15 0 9 0 9 0 9 0 9 0 1 2 0 E1 16 2 V 15 0 15 0 15 0 15 0 35 0 5...

Page 512: ...0 7 0 7 0 7 0 6 0 7 0 6 0 7 0 9 0 11 0 9 0 13 0 7 0 7 0 7 0 7 0 1 2 0 1 Default settings for E1 04 to E1 10 E3 04 to E3 10 V f Pattern for Motor 2 and E7 04 to E7 10 V f Pattern for Motor 3 These sett...

Page 513: ...Pattern for Motor 3 These settings are the same as those for the V f pattern when E1 03 1 Const Trq 60Hz base 60Hz max 2 This is the value for 200 V class drives Double the value for 400 V class drive...

Page 514: ...ng oL 2 2 2 n1 01 Hunting Prevention Selection 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 n1 16 Hunting Prevention High Fc Gain 0 50 0 50 0 50 n2 01 Automatic Freq Regulator Gain F 1 00...

Page 515: ...d Torque s 0 145 0 145 0 154 0 168 L8 02 Overheat Alarm Level C 124 110 110 110 L8 09 Output Ground Fault Detection 1 1 1 1 L8 38 Carrier Frequency Reduction 2 2 2 2 L8 39 Carrier Freq Reduction durin...

Page 516: ...288 0 23 0 138 0 101 Motor 1 E2 06 Motor 2 E4 06 Motor Leakage Inductance 15 5 19 5 17 2 20 1 Motor 1 E2 10 Motor 2 E4 10 Motor Iron Loss W 262 245 272 505 L2 03 Minimum Baseblock Time s 0 8 0 9 1 1 L...

Page 517: ...2 44 Motor 1 E2 05 Motor 2 E4 05 Motor 3 E7 25 Motor Line to Line Resistance 0 079 0 064 0 039 0 03 Motor 1 E2 06 Motor 2 E4 06 Motor Leakage Inductance 19 5 20 8 18 8 20 2 Motor 1 E2 10 Motor 2 E4 10...

Page 518: ...Motor 1 E2 05 Motor 2 E4 05 Motor 3 E7 25 Motor Line to Line Resistance 0 022 0 023 0 023 0 023 Motor 1 E2 06 Motor 2 E4 06 Motor Leakage Inductance 20 5 20 20 20 Motor 1 E2 10 Motor 2 E4 10 Motor Iro...

Page 519: ...3 Motor 1 E2 03 Motor 2 E4 03 Motor No Load Current A 0 6 0 8 1 4 1 5 Motor 1 E2 05 Motor 2 E4 05 Motor 3 E7 25 Motor Line to Line Resistance 38 198 22 459 10 1 6 495 Motor 1 E2 06 Motor 2 E4 06 Moto...

Page 520: ...Carrier Frequency Selection 1 1 1 1 E1 01 Input AC Supply Voltage V 400 400 400 400 Motor 1 E2 01 Motor 2 E4 01 Motor 3 E7 21 Motor Rated Current A 5 7 7 9 8 13 3 Motor 1 E2 02 Motor 2 E4 02 Motor Ra...

Page 521: ...9E 9F Motor 1 E2 11 Motor 2 E4 11 Motor 3 E7 31 Motor Rated Power kW kW 11 15 18 5 22 Motor 1 C5 17 Motor 2 C5 37 Motor Inertia kgm2 0 053 0 076 0 138 0 165 C6 02 Carrier Frequency Selection 1 1 1 1...

Page 522: ...req Regulator Gain F 1 50 1 00 1 00 1 00 n5 02 Motor Inertia Acceleration Time s 0 265 0 244 0 317 0 355 No Name Unit Default Drive Model 4060 4075 4091 4112 o2 04 Drive Model KVA Selection Hex A1 A2...

Page 523: ...ion 2 2 2 2 L8 39 Carrier Freq Reduction during oL 2 2 2 2 n1 01 Hunting Prevention Selection 2 2 2 2 n1 03 Hunting Prevention Time Constant ms 10 10 10 30 n1 16 Hunting Prevention High Fc Gain 0 50 0...

Page 524: ...ction Lvl Uv1 380 380 380 380 L3 24 Motor Accel Time Rated Torque s 0 533 0 592 0 646 0 673 L8 02 Overheat Alarm Level C 110 105 120 120 L8 09 Output Ground Fault Detection 1 1 1 1 L8 38 Carrier Frequ...

Page 525: ...to Line Resistance 0 029 0 025 0 02 0 014 Motor 1 E2 06 Motor 2 E4 06 Motor Leakage Inductance 20 20 20 20 Motor 1 E2 10 Motor 2 E4 10 Motor Iron Loss W 2850 3200 3700 4700 L2 03 Minimum Baseblock Ti...

Page 526: ...n Loss W 4700 L2 03 Minimum Baseblock Time s 2 1 L2 05 Undervoltage Detection Lvl Uv1 380 L3 24 Motor Accel Time Rated Torque s 1 392 L8 02 Overheat Alarm Level C 140 L8 09 Output Ground Fault Detecti...

Page 527: ...ssword and the U Monitors 1 User Parameters Access to A1 00 A1 01 A1 04 and A2 01 to A2 32 User Parameters 1 to 32 only 2 Advanced Level Access to all parameters but not Expert Mode parameters 3 Exper...

Page 528: ...dback signal from the motor The speed control range is 1 120 3 Closed Loop Vector Use this control method for general variable speed control applications that require high torque response high precisi...

Page 529: ...d although the drive does not initialize A1 02 when the user sets A1 03 2220 Setting A1 03 2220 initializes A1 05 Password Setting to 0000 Be sure to set the password again for applications that requi...

Page 530: ...he parameter with the password and changing the parameter enter a value other than the password such as 0000 in A1 04 If A1 04 A1 05 MEMOBUS Communication cannot read or write A1 05 A1 06 Application...

Page 531: ...A2 18 E1 09 Minimum Output Frequency A2 19 E1 13 Base Voltage A2 20 E2 01 Motor Rated Current FLA A2 21 E2 04 Motor Pole Count A2 22 E2 11 Motor Rated Power kW A2 23 H4 02 Terminal FM Analog Output G...

Page 532: ...S1 12 Brake Hold Frequency FWD 3 0 Hz S1 13 Brake Hold Frequency REV 3 0 Hz S1 14 Slip Prevention Frequency 3 0 Hz S1 15 Slip Prevention Time 0 30 s S1 16 Sequence Fault SE1 Detect Time 0 30 s S1 17 S...

Page 533: ...n Sel 1 Enabled 1PH Loss Det L8 38 Carrier Frequency Reduction 1 Enabled below 6 Hz L8 41 High Current Alarm Selection 1 Enabled S1 01 Brake Release Frequency FWD 0 0 Hz S1 02 Brake Release Frequency...

Page 534: ...orward run command H2 01 Term M1 M2 Function Selection 21 Brake Release Command H2 02 Term M3 M4 Function Selection 1 Zero Speed H3 06 Terminal A3 Function Selection F Not Used Through Mode L2 03 Mini...

Page 535: ...s examples of parameter settings to use the MFDO terminal M1 M2 as the holding brake open and close signal Table 11 8 Holding Brake Open and Close Signal Setting Example Brake Open and Close Signal Br...

Page 536: ...ake will be open Figure 11 2 Sequence Circuit Configuration Diagram 1 L4 07 0 Speed Agree Detection Selection No Detection during Baseblock or During Frequency Output Time Chart This time chart shows...

Page 537: ...Overheat Protection When you use a braking resistor other than the optional Yaskawa braking resistor unit LKEB series use the thermal overload relay to detect braking resistor overheat Load a sequenc...

Page 538: ...re 11 5 S curve Characteristics Accel Decel Time Note When decreased operation times are necessary for the application for example with cranes and hoists do not use S curve characteristic times The de...

Page 539: ...Technical Manual 539 Figure 11 6 DC Injection Braking at Stop Zero Speed Control Function Note If the mechanical operation of the holding brake is slow use DC Injection Braking zero speed control when...

Page 540: ...ription Sequence Circuit Configuration Time chart Increase Enter the analog signal as the torque compensation torque bias signal in accordance with load amount prior to running the drive up till drive...

Page 541: ...rrent will flow If the current flow is more than 150 of the drive rated current the heat stress on the IGBTs will decrease the service life of drive parts In these conditions adjust the parameters aga...

Page 542: ...26 User Parameter Auto Selection Sets if the drive automatically saves the history of parameter changes to A2 17 to A2 32 User Parameters 17 to 32 1 0 1 0 Disabled Manual Entry Required Set User Param...

Page 543: ...Table 11 9 Frequency Reference Voltage Input Termi nal Terminal Signal Level Parameter Settings Note Signal Level Selection Function Selection Gain Bias A1 0 10 V H3 01 0 H3 02 0 Frequency Reference...

Page 544: ...Run Command Selection 1 Sets the input method for the Run command 1 0 3 0 Keypad Use the keypad to enter the Run command You can use the JOG operation or the FWD REV commands from the keypad Note wil...

Page 545: ...rol mode Ramp to stop with V f control Advanced Open Loop Vector Control Closed Loop V f Control Open Loop Vector Control Mode Parameter b2 01 sets the frequency to begin DC Injection Braking at stop...

Page 546: ...into the motor that is set in b2 02 DC Injection Braking Current stopping the motor with DC current DC Injection Braking stops the motor more quickly than coasting to stop Note DC Injection Braking to...

Page 547: ...drive accepts the Reverse operation command 1 Reverse Disabled The drive disregards the Reverse operation command b1 05 Operation Below Minimum Freq No Hex Name Description Default Range b1 05 0184 O...

Page 548: ...is less than the value set in E1 09 and the Run command is still enabled the drive operates the motor at the minimum frequency reference set in E1 09 When you enter the Stop command or deactivate the...

Page 549: ...tandard 1 Switch Phase Order b1 15 Frequency Reference Selection 2 No Hex Name Description Default Range b1 15 01C4 Frequency Reference Selection 2 Sets the input method for frequency reference 2 0 0...

Page 550: ...election Gain Bias A2 4 mA to 20 mA H3 09 2 H3 10 0 Frequency Reference H3 11 H3 12 Set DIP switch S1 to I for current input 0 20 mA H3 09 3 Figure 11 21 Example of Setting the Frequency Reference wit...

Page 551: ...rd Note If b1 02 3 but no connected option card then oPE05 Run Cmd Freq Ref Source Sel Err will flash on the keypad b1 17 Run Command at Power Up No Hex Name Description Default Range b1 17 01C6 Run C...

Page 552: ...prevent malfunctions caused by relay chattering for applications in which relays send input to MFDI terminals b2 DC Injection Braking b2 parameters set DC Injection Braking DC Injection Braking A brak...

Page 553: ...field that locks the motor shaft As the current level increases the motor windings will supply more heat Do not set this parameter higher than the level that is necessary to hold the motor shaft Note...

Page 554: ...DC Injection current set in b2 02 DC Injection Braking Current If b2 08 is set too high DC Injection Braking at start will make a loud audible noise Adjust b2 08 to decrease the volume to the permitte...

Page 555: ...ion set with H2 03 turns on 0 ms 0 65000 ms b4 08 Terminal M5 M6 OFF Delay Time No Hex Name Description Default Range b4 08 0B35 Expert Terminal M5 M6 OFF Delay Time Sets the delay time until the cont...

Page 556: ...n increases the speed reference when a decrease in the load decreases the torque reference The Droop control function adjusts motor speed as the torque reference changes to balance the load between th...

Page 557: ...lection Closed Loop Vector Figure 11 28 Zero Servo Time Chart Monitor U6 22 ZeroServo Pulse Move shows the deviation between the actual position of the motor shaft and Zero Servo start position when Z...

Page 558: ...un Acceleration time parameters always set the time to accelerate from 0 Hz to E1 04 Maximum Output Frequency Deceleration time parameters always set the time to decelerate from E1 04 to 0 Hz C1 01 Ac...

Page 559: ...Motor 2 Selection Motor 2 Selection OFF Motor 2 Selection ON Acceleration Time Deceleration Time Acceleration Time Deceleration Time OFF C1 01 C1 02 C1 05 C1 06 ON C1 03 C1 04 C1 07 C1 08 Use Output...

Page 560: ...me Setting Units 0 01 s 0 00 to 600 00 s the setting range is 0 00 to 600 00 s C1 04 Deceleration Time 2 No Hex Name Description Default Range C1 04 0203 RUN Deceleration Time 2 Sets the length of tim...

Page 561: ...on Selection Fast Stop N O Fast Stop N C When the Fast Stop command is input the Fast Stop operation will be triggered at the deceleration time set to C1 09 The drive cannot be restarted after initiat...

Page 562: ...eration Time 4 C1 01 Acceleration Time 1 Deceleration Time C1 08 Deceleration Time 4 C1 02 Deceleration Time 1 Motor 2 Acceleration Time C1 07 Acceleration Time 4 C1 05 Acceleration Time 3 Deceleratio...

Page 563: ...el Sets the S curve acceleration time at start Determined by A1 02 0 00 10 00 s C2 02 S Curve Time End of Accel No Hex Name Description Default Range C2 02 020C S Curve Time End of Accel Sets the S cu...

Page 564: ...erence decrease C3 01 by 0 1 C3 02 Slip Compensation Delay Time No Hex Name Description Default Range C3 02 0210 RUN Slip Compensation Delay Time Sets the slip compensation delay time when speed is un...

Page 565: ...ive has sufficient output current capacity before you enable this parameter When this parameter is 0 Enabled the drive increases the output current to a maximum of 10 when the motor is running at cons...

Page 566: ...me Sets the slip compensation delay time for motor 2 when speed is unstable or when the slip compensation response is too slow Usually it is not necessary to change this setting Determined by E3 01 0...

Page 567: ...er torque precision If the torque precision does is not better set C3 28 1 and increase the value of n4 65 Flux Estimate Response High Freq or n4 66 Flux Estimate Response Low Freq in 0 1 unit increme...

Page 568: ...7 Motor 2 Torque Compensation Gain No Hex Name Description Default Range C4 07 0341 RUN Motor 2 Torque Compensation Gain Sets the gain for motor 2 torque compensation function when using the Motor Swi...

Page 569: ...8D Expert Torque Ripple Suppress Min Freq Sets a frequency to limit current and torque ripple Increase this parameter in 1 0 Hz increments when current ripples and torque ripples occur during low spee...

Page 570: ...r Use analog output signals to monitor U1 16 SFS Output Frequency and U1 05 Motor Speed when adjusting the ASR ASR Adjustment Procedure for CL V f Control Perform the following steps for adjusting ASR...

Page 571: ...d increase C5 03 ASR Proportional Gain 2 until just before vibration begins to occur Figure 11 38 Low speed High speed Gain Settings 6 Set the low speed integral time Run the motor at zero speed or lo...

Page 572: ...analog output common is the terminal AC Terminal FM Outputs the output frequency after SFS within a range of 10 to 10 V 100 to 10 Terminal AM Outputs the motor speed within a range of 10 to 10 V 200 t...

Page 573: ...ency C5 01 ASR Proportional Gain 1 No Hex Name Description Default Range C5 01 021B RUN ASR Proportional Gain 1 Sets the gain to adjust ASR response Determined by A1 02 0 00 300 00 The speed response...

Page 574: ...00 0 500 s If you have a load with low rigidity or if oscillation is a problem increase this setting in 0 01 unit increments C5 07 ASR Gain Switchover Frequency No Hex Name Description Default Range C...

Page 575: ...Motor 2 ASR Proportional Gain 1 Sets the gain to adjust ASR response Determined by E3 01 0 00 300 00 The speed response increases with the weight of the load Usually the gain increases with larger lo...

Page 576: ...necessary to increase the setting to provide correct motor speed control Use U6 04 ASR Output to make sure that ASR is operating at the limit set in this parameter When ASR is operating at the limit c...

Page 577: ...heavy load or a high inertia load it could cause problems with overshoot or undershoot at the end of acceleration and deceleration If there are problems with overshooting and undershooting set this pa...

Page 578: ...selection of drive duty rating selection of carrier frequency and upper and lower limits of carrier frequencies C6 02 Carrier Frequency Selection No Hex Name Description Default Range C6 02 0224 Carri...

Page 579: ...Setting a Variable Carrier Frequency to Agree with the Output Frequency Note When C6 05 7 the drive disables C6 04 The carrier frequency is fixed to the value set to C6 03 The drive detects oPE11 Carr...

Page 580: ...that can set many frequency references in advance Set frequency references in d1 xx parameters You can select the set frequency references with MFDI signals from an external source Select the frequen...

Page 581: ...t Used to disable the analog reference 2 Set the value of d1 02 Reference 2 3 Reference 3 1 Set H3 10 F Terminal A2 Function Selection Not Used to disable the analog reference 2 Set the value of d1 03...

Page 582: ...rence 2 Sets the frequency reference in the units from o1 03 Frequency Display Unit Selection 0 00 Hz 0 00 590 00 Hz Note The upper limit value changes when the E1 04 Maximum Output Frequency and d2 0...

Page 583: ...erence in the units from o1 03 Frequency Display Unit Selection 0 00 Hz 0 00 590 00 Hz Note The upper limit value changes when the E1 04 Maximum Output Frequency and d2 01 Frequency Reference Upper Li...

Page 584: ...all frequency references This value is a percentage of E1 04 Maximum Output Frequency 100 0 0 0 110 0 When the frequency reference is more than the value set in d2 01 the drive will continue to operat...

Page 585: ...the frequency reference is not in the range of the Jump frequency band The drive will use the active accel decel time to go through the specified dead band range If the frequency reference is not in...

Page 586: ...p hold command uses an MFDI to momentarily stop the acceleration deceleration of the motor and continues to operate the motor at the output frequency at which the command reference was input Turn OFF...

Page 587: ...between d2 02 Frequency Reference Lower Limit and an analog input programmed for Frequency Reference H3 02 H3 06 H3 10 0 sets the lower frequency reference limit Note When you use External Reference...

Page 588: ...ether Figure 11 46 shows the Offset frequency function Figure 11 46 Offset Frequency Operation d7 01 Offset Frequency 1 No Hex Name Description Default Range d7 01 02B2 RUN Offset Frequency 1 Sets the...

Page 589: ...purpose applications This pattern is used when the load torque is constant without any rotation speed such as that used for linear conveyor systems 1 Const Trq 60Hz base 60Hz max 2 Const Trq 50Hz bas...

Page 590: ...E1 01 is the base value used for the motor protective functions listed in this table With a 400 V class drive the detection level changes for some motor protective functions Voltage E1 01 Setting App...

Page 591: ...he voltage values in the figure represent those when using 200 V class drives Double the values for 400 V class drives 2003 2018 4002 4009 2025 2180 4015 4091 2215 2415 4112 4605 2 Const Trq 50Hz base...

Page 592: ...s proportional to two times the rotation speed such as is the case with fans and pumps Note The voltage values in the figure represent those when using 200 V class drives Double the values for 400 V c...

Page 593: ...002 4009 2025 2180 4015 4091 2215 2415 4112 4605 9 High Trq 50Hz 65 Vmin boost This pattern is used when strong torque is required during startup Select this pattern only in the following circumstance...

Page 594: ...2003 2018 4002 4009 2025 2180 4015 4091 2215 2415 4112 4605 C Const Trq 60 Hz base 90 Hz max This pattern is used to rotate motors at greater than 60 Hz Output voltage is constant when operating at g...

Page 595: ...rmined by A1 02 E1 05 Maximum Output Voltage No Hex Name Description Default Range E1 05 0304 Maximum Output Voltage Sets the maximum output voltage for the V f pattern Determined by A1 02 200 V Class...

Page 596: ...ription Default Range E1 12 030B Expert Mid Point B Voltage Sets a middle point voltage for the V f pattern 0 0 V 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V Note Set this parameter to 0 0 to disa...

Page 597: ...Default Range E1 18 0354 Middle Out Freq Volt Select 3 Sets the mid point A voltage for reverse run used when b1 23 1 Selection REV Parameters Enabled and H1 xx 38 MFDI Function Selection Counterweigh...

Page 598: ...tor rated slip using the information written on the motor nameplate and the formula below E2 02 f n p 120 f Motor rated frequency Hz n Rated motor speed min 1 r min p Number of motor poles E2 03 Motor...

Page 599: ...nal Auto Tuning Stationary Auto Tuning Note The amount of voltage drop cannot usually be found on the motor nameplate If you do not know the value of the motor leakage inductance contact the motor man...

Page 600: ...ram To configure a linear V f pattern at frequencies lower than E3 06 Motor 2 Base Frequency set E3 07 E3 09 Motor 2 Mid Point A Frequency Motor 2 Minimum Output Frequency In this application the driv...

Page 601: ...id Point A Frequency No Hex Name Description Default Range E3 07 031D Motor 2 Mid Point A Frequency Sets a middle output frequency for the motor 2 V f pattern Determined by E3 01 0 0 E3 04 E3 08 Motor...

Page 602: ...ltage No Hex Name Description Default Range E3 13 0347 Expert Motor 2 Base Voltage Sets the base voltage for the motor 2 V f pattern Set this parameter to adjust the V f pattern for the constant outpu...

Page 603: ...ated Slip No Hex Name Description Default Range E4 02 0322 Motor 2 Rated Slip Sets the amount of motor 2 rated slip Determined by o2 04 0 000 20 000 Hz The setting value of E4 02 is the slip compensat...

Page 604: ...the test report at 115 C E4 06 Motor 2 Leakage Inductance No Hex Name Description Default Range E4 06 0326 Motor 2 Leakage Inductance Sets the voltage drop due to motor 2 leakage inductance as a perce...

Page 605: ...0 650 00 kW The drive automatically sets E4 11 to the value input for Motor Rated Power during Auto Tuning Note The value appears in units of 300 kW when the maximum applicable motor output is less th...

Page 606: ...sed for motor 3 Determined by E1 03 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V E7 11 Motor 3 Mid Point B Frequency No Hex Name Description Default Range E7 11 1B68 Expert Motor 3 Mid Point B Freq...

Page 607: ...tion for the encoder option card The following table lists the setting parameters available for each option card Refer to the instruction manual packaged with the encoder option card for more informat...

Page 608: ...uit Detect Time Note Faults such as ov Overvoltage and oC Overcurrent may occur depending on the motor speed and load conditions When using Advanced Open Loop Vector Control this is enabled when n4 72...

Page 609: ...viation is detected 3 0 3 The drive detects dEv when the difference speed deviation between the frequency reference and the actual motor speed exceeds the value set in F1 10 Speed Deviation Detection...

Page 610: ...ction Level for longer than the time set in F1 09 the drive will detect oS F1 10 Speed Deviation Detection Level No Hex Name Description Default Range F1 10 0389 Speed Deviation Detection Level Sets t...

Page 611: ...age and oC Overcurrent may occur depending on the motor speed and load conditions F1 20 Encoder 1 PCB Disconnect Detect No Hex Name Description Default Range F1 20 03B4 Encoder 1 PCB Disconnect Detect...

Page 612: ...number of gear teeth on the motor side for motor 2 This parameter and F1 34 Encoder 2 Gear Teeth 2 set the gear ratio between the motor and encoder 0 0 1000 After you set the number of gear teeth the...

Page 613: ...Hazard Do test runs and examine the drive to make sure that command references are configured correctly If you set the command reference incorrectly it can cause death serious injury or equipment dama...

Page 614: ...in F2 03 sets the ratio of the maximum output frequency output as the frequency reference when the addition input value is 0 Note A voltage input of 0 Vor a current input of 4 mA is the 0 value for ea...

Page 615: ...njury or equipment damage from unwanted motor rotation MFDI for DI A3 When you set to F3 01 8 Digital Input Function Selection Multi Function Digital Input you can use the digital input option DI A3 a...

Page 616: ...set in F3 03 Digital Input Data Length Select F3 03 0 8 bit 100 255 255 to 255 F3 03 1 12 bit 100 4095 4095 to 4095 F3 03 2 16 bit 100 30000 33000 to 33000 8 Multi Function Digital Input The DI A3 ca...

Page 617: ...SD Cable sheath connection terminal ungrounded FE Cable sheath connection terminal grounded 1 Setting F3 03 2 Digital Input Data Length Select 16 bit enables F3 01 6 Digital Input Function Selection...

Page 618: ...nction Selection Multi Function Digital Input F 0 1FF F3 16 Terminal D6 Function Selection No Hex Name Description Default Range F3 16 0BE9 Expert Terminal D6 Function Selection Sets the function for...

Page 619: ...unction Digital Input F 0 1FF F3 25 Terminal DF Function Selection No Hex Name Description Default Range F3 25 0BF2 Expert Terminal DF Function Selection Sets the function for terminal DF of the DI A3...

Page 620: ...C through MEMOBUS Modbus communications or a communications option F4 02 Terminal V1 Gain No Hex Name Description Default Range F4 02 0392 RUN Terminal V1 Gain Sets the gain of the monitor signal that...

Page 621: ...100 when an output for monitoring items is 0 0 0 999 9 999 9 The maximum output voltage output from terminal V1 is 10 V Use F4 07 Terminal V1 Signal Level to set the signal level F4 06 Terminal V2 Bi...

Page 622: ...TB2 P1 PC oC Overcurrent GF Ground Fault Coded output Note Refer to Table 11 21 for details Depending on the setting of F5 01 Terminal P1 PC Function Select P2 PC ov Overvoltage Depending on the setti...

Page 623: ...5 PC Function Select 0 192 6 Drive Ready F5 06 Terminal P6 PC Function Select 0 192 37 During Frequency Output F5 07 Terminal M1 M2 Function Select 0 192 F Not Used F5 08 Terminal M3 M4 Function Selec...

Page 624: ...put 0 1FF This parameter is enabled when F5 09 2 DO A3 Output Mode Selection Programmable F5 01 to F5 08 F 0 1FF F5 08 Terminal M3 M4 Function Select No Hex Name Description Default Range F5 08 03A0 T...

Page 625: ...SI ET3 PROFIBUS DP SI P3 CANopen SI S3 F6 01 to F6 03 x x x x x F6 04 x F6 06 to F6 08 x x x x x F6 10 and F6 11 x F6 14 x x x x x F6 16 x x x x x F6 20 and F6 21 x x F6 22 x F6 23 to F6 26 x x F6 30...

Page 626: ...4 Reference 4 Note Prepare safety protection equipment and systems such as fast stop switches separately 5 Alarm Ramp Stop The motor is stopped during the deceleration time set in C1 02 Deceleration T...

Page 627: ...mmunications is selected as the frequency reference source 0 0 1 0 Disable Multi Step References The multi step speed reference 2 step speed to 8 step speed references and the Jog Frequency Reference...

Page 628: ...2 2 5 Mbps 3 5 Mbps 4 10 Mbps F6 14 BUS Error Auto Reset No Hex Name Description Default Range F6 14 03BB BUS Error Auto Reset Sets the automatic reset function for bUS Option Communication Errors 0 0...

Page 629: ...s Communica tions 5 Drive2 Slave Drive 2 0 02 2 2 5 ms 3 At least 0 9 seconds 4 2 Memobus Modbus Communica tions 5 2 Memobus Modbus Communica tions 5 Drive3 Slave Drive 3 0 03 2 2 5 ms 3 At least 0 9...

Page 630: ...op 1 Reverse run 0 Stop bit 2 External Fault bit 3 Fault Reset bit 4 ComRef bit 5 ComCtrl bit 6 F Reserved 3 Frequency Reference Drive 1 15C7H The unit of measure varies depending on the setting of o1...

Page 631: ...mmunication error bit B D Reserved bit E ComRef status bit F ComCtrl status 2 Output frequency or frequency reference Drive Status Bit 4 ON Drive 4 15E8H Drive Status Bit 4 0 Output Frequency Drive St...

Page 632: ...0 1 0 32byte M 2 64byte M 3 1 17byte M 2 32byte M 3 F6 22 MECHATROLINK Link Speed No Hex Name Description Default Range F6 22 036D MECHATROLINK Link Speed Sets the communications speed for MECHATROLIN...

Page 633: ...re safety protection equipment and systems such as fast stop switches separately The output terminal set for Alarm H2 01 to H2 05 10 switches ON F6 26 MECHATROLINK Allowable No of Err No Hex Name Desc...

Page 634: ...Nopen Node ID Selection No Hex Name Description Default Range F6 35 03D0 CANopen Node ID Selection Sets the node address for CANopen communication Restart the drive after changing this setting 0 0 126...

Page 635: ...ds to the drive 21 0 255 Note If F6 52 DeviceNet PCA Setting and F6 53 DeviceNet PPA Setting are not correct the value is reset to default F6 53 DeviceNet PPA Setting No Hex Name Description Default R...

Page 636: ...t Voltage Scaling No Hex Name Description Default Range F6 60 03DB DeviceNet Voltage Scaling Sets the voltage scale of the DeviceNet communication master 0 15 15 F6 61 DeviceNet Time Scaling No Hex Na...

Page 637: ...Static Use parameters F7 01 to F7 04 IPAddress 4 to set the IP Address Be sure to set a different IP address for each drive on the network Also set parameters F7 01 to F7 12 F7 02 IP Address 2 No Hex...

Page 638: ...etwork 255 0 255 Note Set this parameter when F7 13 0 Address Mode at Startup Static F7 07 Subnet Mask 3 No Hex Name Description Default Range F7 07 03EB Subnet Mask 3 Sets the third octet of the subn...

Page 639: ...on card IP addresses 2 0 2 0 Static 1 BOOTP 2 DHCP Note The following setting values are available when using the PROFINET communication option card SI EP3 0 Static 2 DCP When F7 13 0 set parameters F...

Page 640: ...Net IP Current Scale Factor No Hex Name Description Default Range F7 18 03F6 EtherNet IP Current Scale Factor Sets the scaling factor for the output current monitor in the EtherNet IP Class ID 2AH Obj...

Page 641: ...166 The drive returns the default register value for the option card when the MEMOBUS Modbus address is 0 and the value sent to Input Assembly 166 is not defined 0 F7 60 PZD1 Write Control Word No Hex...

Page 642: ...disable the PZD8 PPO output write operation to the MEMOBUS Modbus register 0 F7 68 PZD9 Write No Hex Name Description Default Range F7 68 0788 PZD9 Write Sets the MEMOBUS Modbus address for PZD9 PPO...

Page 643: ...ult Range F7 75 078F PZD6 Read Sets the MEMOBUS Modbus address for PZD6 PPO Read A value of 0 will disable the PZD6 PPO input load operation from the MEMOBUS Modbus register 0 F7 76 PZD7 Read No Hex N...

Page 644: ...minal S7 Function Selection 4 Multi Step Speed Reference 2 H1 08 Terminal S8 Function Selection 9 Baseblock Command N C H1 09 Terminal S9 Function Selection F Not Used H1 10 Terminal S10 Function Sele...

Page 645: ...Description Default Range H1 02 0439 Terminal S2 Function Selection Sets the function for MFDI terminal S2 41 0 1FF H1 03 Terminal S3 Function Selection No Hex Name Description Default Range H1 03 04...

Page 646: ...Default Range H1 22 0B71 Terminal S2 Function Select 2 Sets the second function for MFDI terminal S2 F 0 1FF Operates the function assigned to H1 02 Terminal S2 Function Selection and the function as...

Page 647: ...if the MFDI terminal S7 is turned ON When you set F the function will be disabled H1 28 Terminal S8 Function Select 2 No Hex Name Description Default Range H1 28 0B77 Terminal S8 Function Select 2 Set...

Page 648: ...bit2 Input Func No Hex Name Description Default Range H1 42 0B56 Mbus Reg 15C0h bit2 Input Func Sets the MFDI function for bit 2 of the MEMOBUS Modbus register 15C0 Hex F 0 1FF MFDI Function Selectio...

Page 649: ...ion 1 Setting Function Description 7 Accel Decel Time Selection 1 Sets the drive to use Acceleration Deceleration Time 1 C1 01 C1 02 or Acceleration Deceleration Time 2 C1 03 C1 04 Note Refer to C1 Ac...

Page 650: ...n memory While the acceleration deceleration ramp hold command is ON the drive will restart the motor at this output frequency even if the drive experiences a run stop Note Refer to d4 01 Freq Referen...

Page 651: ...frequency reference increases and if Down command is input the frequency reference decreases Up and Down command has priority over all other frequency references When the Up Down command is enabled t...

Page 652: ...e frequency reference is set for both the analog input and d2 02 The lower limit value of the analog input is higher than the setting value ofd2 02 Note Refer to d4 10 Up Down Freq Lower Limit Select...

Page 653: ...te It is not necessary to input the Run command The Reverse JOG command has priority over all other frequency references When the Forward JOG and Reverse JOG commands are activated at the same time fo...

Page 654: ...17 Fast Stop N C Setting Function Description 17 Fast Stop N C Sets the command to ramp to stop in the deceleration time set in C1 09 Fast Stop Time when the input terminal is ON while the drive is op...

Page 655: ...he frequency reference will be reset to 0 The following illustration shows an example of how the function operates Figure 11 55 Reference Sample Hold The Reference sample hold function cannot be set a...

Page 656: ...ad Accel 1 Enabled function ON Enabled OFF Disabled Note Refer to Light load Acceleration 1 Function on page 183 for details 31 Forward Travel Limit N O Setting Function Description 31 Forward Travel...

Page 657: ...d OFF Disables the reverse operation Run command Note Refer to Travel Limit Function on page 192 for details 35 Impact Stop Enable Setting Function Description 35 Impact Stop Enable When the terminal...

Page 658: ...erse RUN 2 Wire H1 xx 41 ON Forward Run OFF Run Stop Note When the both Forward run command and Reverse run command terminals have been turned ON the drive detects EF FWD REV Run Command Input Error m...

Page 659: ...the drive to self test RS 485 serial communications operation The Self Diagnostics function connects the transmission terminal of the control terminal block to the reception terminal The function tra...

Page 660: ...7 DC Bus Undervoltage 8 During Baseblock N O 9 Frequency Reference from Keypad A Run Command from Keypad B Torque Detection 1 N O C Frequency Reference Loss D Braking Resistor Fault E Fault F 1 Not Us...

Page 661: ...nction Output Table 11 30 MEMOBUS MFDO Registers Register No Hex Name 15E0 bit0 MEMOBUS MFDO 1 bit1 MEMOBUS MFDO 2 bit2 MEMOBUS MFDO 3 Note Refer to H2 xx MFDO Setting Values for more information abou...

Page 662: ...4 Function Selection No Hex Name Description Default Range H2 02 040C Term M3 M4 Function Selection Selects the function assigned to MFDO terminal M3 M4 0 0 1FF Note Set this parameter to F when not u...

Page 663: ...units H2 07 Modbus Register 1 Address Select No Hex Name Description Default Range H2 07 0B3A Modbus Register 1 Address Select Sets the address of the MEMOBUS Modbus register output to the MFDO termi...

Page 664: ...2 20 Comparator 1 Monitor Selection is the 100 value 0 0 0 0 300 0 Note Refer to H2 xx 66 and 67 MFDO Function Select Comparator1 and Comparator2 for more information about the comparator function H2...

Page 665: ...parator 2 Lower Limit No Hex Name Description Default Range H2 27 1547 Comparator 2 Lower Limit Sets the lower limit detection level for comparator 1 when the full scale analog output for the monitor...

Page 666: ...tor1 Protection Selection No Hex Name Description Default Range H2 33 159B Comparator1 Protection Selection Sets the operation of the drive when CP1 Comparator1 Limit Fault is detected 4 0 4 0 Ramp to...

Page 667: ...e that CP1 Comparator1 Limit Fault is disabled 0 0 s 0 0 10 0 s Note After you enter a Run command and wait for the time set in this parameter the drive will monitor operation and make sure that it is...

Page 668: ...ge H2 62 1B48 Expert Terminal M1 M2 Delay Time Sets the minimum on time used to output the logical calculation results from terminal M1 M2 0 1 s 0 0 25 0 s H2 63 Term M3 M4 Secondary Function No Hex N...

Page 669: ...xpert Digital Output4 Secondary Func Sets the second function for terminal P1 C1 The logical calculation results of the terminals assigned to functions by H2 04 Multi Function Digital Output 4 is outp...

Page 670: ...ription 0 During Run The terminal turns on when the Run command is input or the drive is outputting voltage Figure 11 59 Drive Running Time Chart ON Drive is during run The Run command is input or the...

Page 671: ...he range of frequency reference L4 02 OFF The output frequency does not align with the frequency reference although the drive is running 3 User Set Speed Agree 1 Setting Function Description 3 User Se...

Page 672: ...requency Detection 1 Time Chart Note Figure 11 63 shows the result of the configuration when L4 07 1 Speed Agree Detection Selection Detection Always Enabled The default setting of L4 07 is 0 No Detec...

Page 673: ...al also turns on when there is a fault with the DC bus voltage ON The DC bus voltage is less than the setting value of L2 05 OFF The DC bus voltage is more than the setting value of L2 05 8 During Bas...

Page 674: ...ol Circuit Error faults F Not Used Setting Function Description F Not Used Use this setting for unused terminals or to use terminals in through mode Also use this setting as the PLC contact output via...

Page 675: ...gree Detection Level L4 04 Speed Agree Detection Width After the terminal turns off the terminal continues to remain off until the output frequency reaches the level set with L4 03 Note The detection...

Page 676: ...que value set with S6 05 Overtorque Detection Level 2 and remained in this state longer than the time set with S6 06 Overtorque Detection Time 2 Note Refer to Overtorque Detection on page 191 for deta...

Page 677: ...or stopped 1F Motor Overload Alarm oL1 Setting Function Description 1F Motor Overload Alarm oL1 The terminal activates when the electronic thermal protection value of the motor overload protective fun...

Page 678: ...n Capacitor Soft charge bypass relay Note Refer to Alarm Outputs for Maintenance Monitors for more information 30 During Torque Limit Setting Function Description 30 During Torque Limit The terminal a...

Page 679: ...an external source set with b1 01 Frequency Reference Selection 1 b1 15 Frequency Reference Selection 2 b1 02 Run Command Selection 1 or b1 16 Run Command Selection 2 4C During Fast Stop Setting Funct...

Page 680: ...gnal The terminal turns on when the number of starts reaches the detection level 60 Internal Cooling Fan Failure Setting Function Description 60 Internal Cooling Fan Failure The terminal activates whe...

Page 681: ...nd H2 28 Comparator 2 Upper Limit are in range A H2 30 Comparator 2 On Delay Time B H2 31 Comparator 2 Off Delay Time Figure 11 70 Comparator 2 Output Time Chart Note The drive compares the monitors s...

Page 682: ...ury or equipment damage from unwanted motor rotation Drives have three analog input terminals which are named terminals A1 A2 and A3 H3 parameters are used to select the functions set to these analog...

Page 683: ...l be at 0 to 100 when a signal of 2 V to 10 V is input Signals of both positive and negative polarities are enabled when H3 01 1 10 to 10V Bipolar Reference is set and so the motor rotates in reverse...

Page 684: ...rd run command is input or runs forward when the reverse run signal is input while the signal is a negative number due to the gain and bias adjustment H3 02 Terminal A1 Function Selection No Hex Name...

Page 685: ...erminal A3 Gain Setting No Hex Name Description Default Range H3 07 0415 RUN Terminal A3 Gain Setting Sets the gain of the analog signal input to MFAI terminal A3 100 0 999 9 999 9 This parameter sets...

Page 686: ...e analog signal input to MFAI terminal A2 100 0 999 9 999 9 When 10 V or 20 mA is input this parameter sets the reference quantity for the function set for terminal A2 as a percentage Use this paramet...

Page 687: ...of 0 V is input H3 17 Terminal A2 Offset No Hex Name Description Default Range H3 17 02F1 Terminal A2 Offset Sets the offset level for analog signals input to terminal A2 Usually it is not necessary t...

Page 688: ...m value becomes the frequency bias If you use this function to set the analog input value as the master frequency reference set b1 01 1 Frequency Reference Selection 1 Analog Input This setting value...

Page 689: ...al A1 Gain Setting H3 11 Terminal A2 Gain Setting and H3 07 Terminal A3 Gain Setting The bias for each terminal A1 A2 and A3 is configured independently with H3 04 Terminal A1 Bias Setting H3 12 Termi...

Page 690: ...Run Enters a signal to adjust the stall prevention level during run if the drive rated current is 100 Note The correct stall prevention level during run is the lower value between The analog input val...

Page 691: ...forward torque limit assuming that the motor rated torque is 100 DANGER Sudden Movement Hazard Set correct torque limits for applications for example elevator applications If you set torque limits in...

Page 692: ...ue is 100 Note When you use L7 01 to L7 04 and analog inputs to set torque limits for the same quadrant it will enable the lower torque limit 14 Torque Compensation Setting Function Description 14 Tor...

Page 693: ...99 9 999 9 0 0 H4 05 Terminal AM Analog Output Gain 999 9 999 9 50 0 H4 06 Terminal AM Analog Output Bias 999 9 999 9 0 0 H4 07 Terminal FM Signal Level Select 0 0 to 10 Vdc 1 10 to 10 Vdc 0 H4 08 Ter...

Page 694: ...102 to monitor U1 02 Output Frequency Note The configurable monitor changes when the control method changes To use in through mode set this parameter to 000 or 031 You can set the terminal FM output l...

Page 695: ...minal AM Analog Output Select 0 0 999 9 999 9 The analog signal output from the terminal AM is a maximum of 10 V Select the signal level with H4 08 Terminal AM Signal Level Select H4 07 Terminal FM Si...

Page 696: ...the parameter setting 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19 2 kbps 5 38 4 kbps 6 57 6 kbps 7 76 8 kbps 8 115 2 kbps H5 03 Communication Parity Selection No Hex Name Description Default Ran...

Page 697: ...drive continues operation 1 Enabled Detects CE If the drive detects CE it will operate as specified by the setting of H5 04 Communication Error Stop Method H5 06 Drive Transmit Wait Time No Hex Name D...

Page 698: ...Range H5 18 11A2 Motor Speed Filter over Comms Sets the filter time constant used when monitoring motor speed during MEMOBUS Modbus communications or with a communication option 0 ms 0 100 ms Sets th...

Page 699: ...unction 5A Register 4 Selection Returns the contents of the specified MEMOBUS Modbus communications register when responding to the master device 0049H U1 10 0000H FFFFH H7 Virtual Inputs Outputs The...

Page 700: ...ed 1 Enabled H7 01 Virtual Multi Function Input 1 No Hex Name Description Default Range H7 01 1185 Expert Virtual Multi Function Input 1 Sets the function that enters the virtual input selected with t...

Page 701: ...t 3 Sets the function for virtual digital output 3 F 0 1FF H7 15 Virtual Output 3 Delay Time No Hex Name Description Default Range H7 15 11A9 Expert Virtual Output 3 Delay Time Sets the minimum ON tim...

Page 702: ...he virtual analog output Set the x xx part of the Ux xx Monitor For example set x xx to 102 to monitor U1 02 Output Frequency 102 0 999 H7 42 Virtual Analog Output FilterTime No Hex Name Description D...

Page 703: ...input from the motor to analog input terminal A3 on the drive Figure 11 86 Connect Motor PTC 2 Set drive DIP Switch S4 to PTC 3 Set these MFAI terminals Set H3 05 0 Terminal A3 Signal Level Select 0 t...

Page 704: ...tor at the same time or when the rated current of the motor is much larger than rated current of a standard motor you cannot protect the motor with electronic thermal protection To protect each motor...

Page 705: ...ge 1 base frequency The motor operates continuously at 1 to 100 base frequency Operating slower than 1 speed at 100 load will cause motor overload 6 Variable Torque 50Hz Use this setting for general p...

Page 706: ...when the overload occurs immediately after starting operation from a complete stop Hot start Shows the motor protection operation time characteristics when overload occurs from continuous operation b...

Page 707: ...eference for detecting the motor overload state regarding the motor 1 electronic thermal protector 0 0 A 0 0 A or 10 to 150 of the drive rated current When L1 08 0 0 A the motor overload protection is...

Page 708: ...mage to internal drive parts L3 Stall Prevention L3 parameters are used to set the Stall Prevention function Stall Prevention The motor may experience excessive slip because it cannot keep up with the...

Page 709: ...tant output ranges Figure 11 89 Stall Prevention During Acceleration when Using Induction Motors 2 Intelligent Ignore Accel Ramp The drive ignores the acceleration time setting and the drive starts to...

Page 710: ...r braking resistor unit to the drive set this parameter to 0 or 3 If this parameter is set to a value other than 0 or 3 then the Stall Prevention function during deceleration will be enabled and the d...

Page 711: ...ing from L3 04 0 If an ov occurs set L3 04 3 3 General Purpose w DB resistor A braking resistor is necessary for this setting The braking resistor and the drive work together for the Stall Prevention...

Page 712: ...No Hex Name Description Default Range L3 06 0494 Stall Prevent Level during Run Sets the current level to trigger Stall Prevention during run A setting of 100 is equal to the drive rated current Dete...

Page 713: ...for Entire Speed Range The drive uses the level set in L3 06 Stall Prevent Level during Run through the full speed range 1 Automatic Reduction CHP Region The drive decreases the Stall Prevention leve...

Page 714: ...ion Detection Time Sets a delay time between reaching the Stall Prevention level and starting the Stall Prevention function 50 ms 0 5000 ms L3 35 Speed Agree Width for Auto Decel No Hex Name Descripti...

Page 715: ...Acc Dec No Hex Name Description Default Range L3 40 11D4 Current Limit S Curve Acc Dec Sets the function to enable and disable the best S curve characteristic used for current limited acceleration 0...

Page 716: ...ction width or motor speed detection width Determined by A1 02 Determined by A1 02 Sets the speed detection width or motor speed detection width when H2 01 to H2 05 13 14 15 16 MFDO Function Selection...

Page 717: ...liability of continuous operation Torque limits can be set individually for the four quadrants which include torque direction motoring regeneration and direction of motor rotation forward reverse When...

Page 718: ...ated torque is the 100 value 200 0 300 Note The lower torque limit is enabled when you set the torque limit by the following method Set H3 02 H3 06 or H3 10 10 15 MFAI Function Select Forward Reverse...

Page 719: ...tant than the torque limit during speed changes 1 Proportional Integral control The torque limit function always uses integral control Use this setting when a very accurate torque limit is necessary d...

Page 720: ...to a large value it can cause the motor to rotate faster than the speed reference Do not set the value higher than necessary L8 Drive Protection L8 parameters set protective functions that prevent fau...

Page 721: ...e output If the overheat alarm is still output after the drive decelerated 10 times the output terminal set for oH Pre Alarm Reduction Limit H2 01 to H2 05 4D switches ON When the overheat alarm stops...

Page 722: ...loss detection level 5 0 0 0 20 0 L8 09 Output Ground Fault Detection No Hex Name Description Default Range L8 09 04B5 Output Ground Fault Detection Sets the function to enable and disable ground fau...

Page 723: ...rten the service life of the drive IGBT due to heat stress 0 Disabled No Additional Derate The drive does not decrease the overload protection level 1 Enabled Reduced oL2 Level When the drive detects...

Page 724: ...ault Range L8 35 04EC Installation Method Selection Sets the type of drive installation Determined by the drive model 0 3 Note This parameter is not initialized by A1 03 Initialize Parameters The valu...

Page 725: ...rrier frequency back to the set value L8 39 Carrier Freq Reduction during oL No Hex Name Description Default Range L8 39 04F0 Carrier Freq Reduction during oL Sets the low carrier frequency when IGBT...

Page 726: ...cooling fan faults L9 16 FAn1 Detect Time No Hex Name Description Default Range L9 16 11DC Expert FAn1 Detect Time Sets the detection time for FAn1 Drive Cooling Fan Failure Yaskawa recommends that y...

Page 727: ...nt Gain in Reverse No Hex Name Description Default Range n1 05 0530 Expert Hunting Prevent Gain in Reverse Sets the performance of the hunting prevention function This parameter adjusts Reverse run Us...

Page 728: ...on High Fc Gain Sets the gain for the hunting prevention function This parameter functions best with a high carrier frequency Usually it is not necessary to change this setting Determined by o2 04 0 0...

Page 729: ...the setting value in 50 ms increments and examine the response If the load inertia is large increase the setting value in 50 ms increments and examine the response If torque is not sufficient with a...

Page 730: ...17 DC Bus Regulation Level The actual stopping time will be longer or shorter than the set deceleration time depending on the motor characteristics and the load inertia Notes on Overexcitation Deceler...

Page 731: ...cts harmonic signals at the time of overexcitation deceleration You can decrease the deceleration time because motor loss increases n3 21 HSB Current Suppression Level No Hex Name Description Default...

Page 732: ...rative loads in the low speed range 100 0 50 0 200 0 Note If you do not apply a regenerative load when you operate at low speeds do stationary Auto Tuning for Line to Line Resistance only If it is not...

Page 733: ...tting value up or down in increments of 0 05 n4 67 Estimate Gain Switchover Freq No Hex Name Description Default Range n4 67 1B87 Estimate Gain Switchover Freq Set the switching frequency for estimati...

Page 734: ...er speed control precision Note When you use an encoder option in AOLV control to operate machinery specialized tuning of the drive can be necessary You should usually set A1 02 3 Control Method Selec...

Page 735: ...elps prevent overshooting Refer to Figure 11 97 Refer to Figure 11 98 for more information about parameters related to Feed Forward control Feed forward control is enabled when A1 02 Control Method Se...

Page 736: ...time and set n5 02 to this value Calculate the Motor Acceleration Time Derive the motor acceleration time using the following expression JMotor Moment of inertia of motor kg m2 nrated Motor rated spe...

Page 737: ...with machinery that must not accelerate suddenly Failure to obey can cause death or serious injury Reset all of the parameters that you changed to the previous setting values Note If response to the...

Page 738: ...0 000 0 000 0 000 1 000 o Keypad Related Settings o parameters set keypad functions Note You cannot set the parameters in Table 11 35 with the optional LED keypad Table 11 35 Parameters that You Canno...

Page 739: ...with o1 51 F Set the minimum value of Monitor 1 with o1 47 G Set the maximum value of Monitor 1 with o1 48 o1 01 User Monitor Selection No Hex Name Description Default Range o1 01 0500 RUN User Monit...

Page 740: ...1 17 Reference 1 to 8 and Jog Reference 0 0 01Hz 1 0 01 100 E1 04 The maximum output frequency is 100 2 Revolutions Per Minute RPM Calculated automatically based on the maximum output frequency and nu...

Page 741: ...he LCD display decreases When you increase the setting value the contrast increases o1 10 User Units Maximum Value No Hex Name Description Default Range o1 10 0520 User Units Maximum Value Sets the va...

Page 742: ...he text size of this monitor increases For example when o1 25 to o1 35 0 the text size of the monitor saved in o1 24 increases When you select two monitors the text size of these monitors increase Whe...

Page 743: ...o1 39 Show Initial Setup Screen No Hex Name Description Default Range o1 39 11BC RUN Show Initial Setup Screen Sets the function to show the LCD keypad initial setup screen each time the drive is ener...

Page 744: ...er is only available with an LCD keypad 0 0 2 0 Area o1 44 o1 44 1 Area 0 o1 44 2 Area o1 44 0 o1 44 2nd Monitor Area Setting No Hex Name Description Default Range o1 44 11C4 RUN 2nd Monitor Area Sett...

Page 745: ...t Range o1 50 11CA RUN Trend Plot 2 Scale Maximum Value Sets the maximum value for the vertical axis used to display the monitor that was set in o1 25 Custom Monitor 2 as a trend plot This parameter i...

Page 746: ...ts Saves changed parameter settings as user set default for User Initialization Set o2 03 1 Set defaults then push on the keypad to save the user parameter setting values After the drive saves the set...

Page 747: ...d to change the frequency reference value 1 Immediate MOP style The frequency reference changes when you enter it with the keypad This then changes the output frequency It is not necessary to push The...

Page 748: ...he loss of the 24 Vexternal power supply 1 Enabled The keypad shows the L24v Ext 24 V Power Supply Lost indicator when the drive detects the loss of the 24 V external power supply Note The minor fault...

Page 749: ...e keypad 2 Restore keypad drive Copies the parameter setting values stored in the keypad to another drive 3 Verify check for mismatch Verifies that parameter setting values in the drive match the para...

Page 750: ...arameter backup function saves parameters from the drive to the keypad 1 0 3 The drive saves parameter settings to the keypad at these times 1 After you energize the drive and the auto backup period p...

Page 751: ...tenance Setting Sets the U4 05 CapacitorMaintenance monitor value 0 0 150 When you replace a drive set o4 05 0 to reset the value of U4 05 When the o4 05 setting changes the count of U4 05 starts agai...

Page 752: ...When you initialize the drive with A1 03 Initialize Parameters the drive will not reset U4 10 and U4 11 0 No Reset Keeps the monitor values for U4 10 and U4 11 1 Reset Resets the values of U4 10 and...

Page 753: ...e data log function saves drive status information as a CSV file in the micro SD memory card in the keypad Monitors Ux xx are the source of data log information You can record a maximum of 10 monitors...

Page 754: ...mation The following example illustrates the data text strings and data generated for the first row of log data Example of generated data 00 0012 160107111230 CR700 VSRA01010 2 62 1000 000001 No Item...

Page 755: ...s used for the monitor selected with o5 12 24 to 27 Reserved 4 28 Row number 6 Row number Hex in the data log file 1 The text string of 0000 is generated when there is no data log monitor selected 2 R...

Page 756: ...parameter is only available when you use an LCD keypads 1000 ms 100 60000 ms o5 03 Log Monitor Data 1 No Hex Name Description Default Range o5 03 1553 RUN Log Monitor Data 1 Sets the data log monitor...

Page 757: ...Log Monitor Data 6 No Hex Name Description Default Range o5 08 1558 RUN Log Monitor Data 6 Sets the data log monitor This parameter is only available on an LCD keypad 000 000 101 855 Note Set the log...

Page 758: ...g Motor Parameter Auto Tuning ASR and Inertia Tuning T0 Tuning Mode Selection T0 00 Tuning Mode Selection When your control method supports Control Tuning set T0 00 first Then set T1 00 Motor Selectio...

Page 759: ...No Hex Name Description Default Range T1 02 0702 Motor Rated Power Sets the rated output power kW of the motor Determined by o2 04 0 00 650 00 kW Note Capacities 300 kW and less are set in units of 0...

Page 760: ...706 Number of Motor Poles Sets the number of motor poles 4 2 120 T1 07 Motor Base Speed No Hex Name Description Default Range T1 07 0707 Motor Base Speed Sets the motor base speed for performing auto...

Page 761: ...longer than 1 second at a minimum of 30 of the speed set in E1 06 Base Frequency the default setting is the same as the maximum frequency T1 13 No load voltage No Hex Name Description Default Range T...

Page 762: ...tion Default Range T3 03 0762 Motor Inertia Sets the inertia of the motor This value is used to determine the load inertia using the test signal response Determined by o2 04 0 0001 6 0000 kgm2 The def...

Page 763: ...ation 145 Precautions 166 Precautions to Note before ASR Tuning 168 Precautions to Note before Inertia Tuning 168 Rotational Auto Tuning Precautions 167 Stationary Auto Tuning for Line to Line Resista...

Page 764: ...erature Setting 723 Carrier Frequency 403 Enclosure Type 724 External Cooling Fin 724 Finless 724 Side by side 724 dEv Detection level 610 Detection time 610 Fault 326 Minor Fault 340 Operation Select...

Page 765: ...ower supply Power supply input terminals 90 External Cooling Fin Derating 724 Exterior Dimensions Diagram UL Type 1 conduit Drive 419 F FAn Fault 328 Minor Fault 342 FAn1 328 Fast Stop Time Parameter...

Page 766: ...ing 99 Load Inertia Ratio Parameter 714 LOCAL REMOTE indicator 117 120 LoG 343 LT 1 343 LT 2 343 LT 3 343 LT 4 343 M Main circuit terminals Configuration of terminal block 58 Line voltage drop 63 Wire...

Page 767: ...Electric Thermal Protection Operation Time 278 706 Protection Functions 275 703 Motor parameters 597 Motor 2 603 Motor 2 Iron Loss 605 Motor 2 Iron Core Saturation Coefficient 1 604 Motor 2 Leakage In...

Page 768: ...on procedure 97 Peripheral Devices 423 PF 335 345 Protection Functions 721 PGo Detection time 611 Fault 336 Minor Fault 345 Operation Selection after Detection 608 PGoH Fault 336 Level detection PG1 6...

Page 769: ...ure Environment 24 Terminal block 90 Configuration of main circuit terminal block 58 Control circuit terminal block functions 87 I O terminals function selection switches 94 Terminal function selectio...

Page 770: ...6 AC reactor 108 Braking Resistor 98 Checklist 113 Control circuit terminal block 92 Control circuit terminals 85 DC reactor 108 Main circuit terminal block 80 Main circuit terminals 58 MEMOBUS Modbus...

Page 771: ...YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual 771 Revision History Date of Publication Revision Number Section Revised Content November 2017 First Edition...

Page 772: ...lo 09950 000 Brasil Phone 55 11 3585 1100 Fax 55 11 3585 1187 http www yaskawa com br YASKAWA EUROPE GmbH Hauptstra e 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 E mail info y...

Page 773: ...YASKAWA AC Drive CR700 Technical Manual...

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