YASKAWA CR700, Manual

Page 1: ...Best Value for Your Cranes JQA QMA14913 JQA EM0202 YASKAWA AC Drive CR700 For Cranes 200 V CLASS 0 4 to 110 kW 400 V CLASS 0 4 to 315 kW Certified for ISO9001 and ISO14001...

Page 2: ...sing quality and trust Our new CR700 was developed to further optimize cranes based on the concepts of Flexible Easy Sustainable Yaskawa can now deliver the most ideal answers for various tasks relate...

Page 3: ...ard Connection Diagram 24 Terminal Specifications 26 Dimensions 30 Peripheral Devices and Options 36 Application Notes 60 Global Service Network 67 C O N T E N T S By revolutionizing your facilities a...

Page 4: ...ng if the torque reference or output current are higher than the standard value Quick positioning can be performed using this contact positioning function Travel Limit Function The limit sensor set in...

Page 5: ...cargo to be lowered without any swing which reduces takt times High speed Operation at Light Loads With this light load high speed function our drive operates at optimal speed in accordance with the...

Page 6: ...verse CR700 Contactor Motor Contactor Motor Contactor Motor 3 Motor Switching Function One drive can switch between and control motors with three axes for lifting lowering travelling and transverse op...

Page 7: ...and replacing parts Performance Life Monitors With performance life monitors the approximate maintenance period of parts can be output as an alarm signal to notify users in advance In addition you can...

Page 8: ...s Compact control panel design Reduces a drive s footprint by approximately 45 10 input terminals Standard Equipped Safety performance measurement under IEC EN61508 High Performance Control Even Witho...

Page 9: ...ported with the use of one communication option card Flexibility Improvement of I O The PG option cards and input output option cards for the 1000 series can be used DI A3 input terminals that are con...

Page 10: ...generative energy to the power supply and supplies this energy to other equipment Effective Use of Regenerative Energy Option Braking resistors are no longer necessary and the size of crane control pa...

Page 11: ...malfunction has occurred and simplifies analysis Automatic Parameter Backup Function In the unlikely event that there is a problem with the drive you can connect the keypad to the replacement drive an...

Page 12: ...oducts Crimping and wiring work for screw terminals CR700 Wiring work for European terminals For use of the tools see P 27 Note Screw terminals are used in models other than those listed here Support...

Page 13: ...ion and parameters of the drive An optional LCD keypad with built in Bluetooth interface is required when accessing the drive from a smartphone using Bluetooth Note Bluetooth is a trademark of Bluetoo...

Page 14: ...ircuit Board The printed circuit board is treated with varnish as standard and can be used under harsh environmental conditions IEC 60721 3 3 3 C2 3 S2 Resistant to vibration gas moisture dust and oil...

Page 15: ...is no risk of exposure to high voltage sections of the main circuit additional safety measures do not need to be taken such as installing a terminal cover inside the panel Automatic Parameter Backup...

Page 16: ...e A Japan T Asia Singapore 3 Input power supply voltage 2 3 phase AC 200 V Class 4 3 phase AC 400 V Class 4 Output Current Note Indicates the rated output current rounded off to the nearest whole numb...

Page 17: ...quency OFF ON OFF OFF Flashing Flashing Outstanding operability and quick setup Function Keys F1 F2 F3 The functions of the function key depend on the menu that is being displayed The name of each fun...

Page 18: ...such as when in Programming Mode or when is flashing C RUN Lit The drive is in regular operation Flashing The drive is decelerating to stop The drive was issued a Run command and the frequency refere...

Page 19: ...n setting Press Left Arrow Key from the Home screen to display the monitors Note When U1 01 Freq Reference is displayed on the Home screen in LOCAL mode press ENTER Key to change parameter d1 01 Frequ...

Page 20: ...180 215 283 346 415 Overload Tolerance 150 of rated output current for 60 s Note Derating may be required for applications that start and stop frequently Carrier Frequency Derating the output current...

Page 21: ...Three phase AC power supply 380 V to 480 V 50 60 Hz DC power supply 513 V to 679 V Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Power Supply 3 kVA 1 5 2 8 3 7 5 3 7 1 9 3...

Page 22: ...connecting the regenerative converter regenerative unit braking unit and braking resistor unit The drive may not stop within the specified deceleration time if L3 04 is changed to 1 through 5 Enabled...

Page 23: ...ess no condensation Storage Temperature Short term temperature during transportation is 20 C to 70 C Surrounding Area Pollution degree 2 or less Install the drive in an area without Oil mist corrosive...

Page 24: ...mA Default Setting During Run MFDO 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA Default Setting Speed Agree 1 M4 M3 M5 M6 CN 5 C CN 5 B CN 5 A Option Board Connectors Connect to MFDO Multi function...

Page 25: ...k that the wiring is set up so that the motor rotates in forward FOR when hoisting and reverse REV when lowering in every control method 13 The baseblock is released when the external baseblock comman...

Page 26: ...ction input selection 10 Through Mode SN Digital input power supply 0V 24V transducer power supply 0V MFDI power supply and sensor power supply 24 Vdc max 150 mA Note Do not install a jumper between t...

Page 27: ...ectly select tools based on the wire gauges Wiring Gauge 25 mm2 or AWG10 Bit PHOENIX CONTACT Model SF BIT SL 1 2X6 5 70 Torque screwdriver PHOENIX CONTACT Model TSD M 3NM 1 2 to 3 N m Wiring Gauge 30...

Page 28: ...log code CR70A Terminal Recommended Gauge mm2 Wire Range IP20 Compatible Gauge mm2 Wire Stripping Length 1 mm Terminal Screw Tightening Torque N m Size Shape 2060 R L1 S L2 T L3 38 2 to 38 22 to 38 20...

Page 29: ...5 5 2 to 14 2 to 14 10 M4 Slot 1 5 to 1 7 4039 R L1 S L2 T L3 14 2 to 14 3 5 to 14 18 M5 Slot 2 3 to 2 5 2 U T1 V T2 W T3 14 2 to 14 5 5 to 14 18 M5 Slot 2 3 to 2 5 2 1 2 22 2 to 22 3 5 to 22 18 M5 Sl...

Page 30: ...pported Install UL Type 1 kit for IP20 Catalog Code CR70A 2003 2005 2008 2011 2014 2018 2025 2033 2047 2060 2075 2088 2115 2145 2180 2215 2283 2346 2415 Max Applicable Motor Capacity kW 0 4 0 75 1 5 2...

Page 31: ...4 5 M12 104 2415 119 Catalog Code CR70A Figure Dimensions mm Weight kg W H D D1 D2 W1 W2 W3 W4 W5 H1 H2 H3 H4 t1 t2 d 4002 1 140 260 176 138 38 102 102 248 6 1 6 5 M5 3 5 4003 4005 4006 211 73 3 9 400...

Page 32: ...5 H 0 H Figure 5 Enclosure Wall Mounted UL Type 1 Figure 1 W2 4 d t2 t1 D2 D1 D W1 W H 2 H 3 H 1 H 0 H 4 H Figure 3 W2 4 d t2 t1 D2 D1 D W1 W W3 Max W3 Max H 2 H 3 H 1 H 5 H 0 H Figure 2 W2 4 d t2 t1...

Page 33: ...o Model No W H D D1 D2 W1 W2 W3 H0 H1 H2 H3 H4 H5 t1 t2 d 4002 1 140 300 176 138 38 102 102 260 248 6 40 1 5 1 6 5 M5 4 1 900 192 121 001 100 202 326 4003 4005 4006 211 73 4 5 4007 4009 4015 4 8 4018...

Page 34: ...r Frequency kHz 2 2 2 2 2 Heat Loss W Internal 297 362 459 520 603 Heatsink 935 1144 1508 1769 2216 Total Heat Loss 1232 1506 1967 2289 2819 200 V Class Catalog Code CR70A4 091 112 150 180 216 260 304...

Page 35: ...1 5 14 31 5 13 416 710 M12 2415 Catalog Code CR70A Dimensions mm Attachment for External Heatsink Code No Model No W H D1 D2 W1 W2 W3 W4 W5 W6 H1 H2 H3 H4 H5 A B d1 4002 140 294 138 38 102 102 16 3 28...

Page 36: ...drive input power system Should be installed as close as possible to the drive Can be used on both the input and output sides F6045GB F11080GB by Hitachi Metals Ltd P 43 Fuse Fuse Holder Protects int...

Page 37: ...nitoring output frequency output current or similar items through CANopen communication with the host controller TOBPC73060085 SIEPC73060085 PROFINET Interface SI EP3 2 Used for running or stopping th...

Page 38: ...SV 125 85 85 22 NV250 SV 150 85 85 NF250 SV 150 85 85 30 NV250 SV 175 85 85 NF250 SV 175 85 85 37 NV250 SV 225 85 85 NF250 SV 225 85 85 45 NV400 SW 250 85 85 NF400 CW 250 50 25 55 NV400 SW 300 85 85 N...

Page 39: ...48 SC N2 32 11 SC N2S 48 SC N2S 48 15 SC N3 65 SC N2S 48 18 5 SC N3 65 SC N3 65 22 SC N4 80 30 SC N4 80 37 SC N5 90 45 SC N6 110 55 SC N7 150 75 SC N8 180 90 SC N10 220 110 SC N11 300 132 SC N11 300 1...

Page 40: ...40 25 3 2 M8 8 7 M10 23 125 55 280 0 039 X002559 10 M12 130 75 360 0 026 X002560 270 162 241 230 150 130 260 40 5 M8 16 10 M12 32 145 90 500 0 02 X010145 2 330 162 281 270 150 130 320 40 4 5 M10 16 10...

Page 41: ...A Inductance mH Code No Figure Dimensions Weight kg Watt Loss W A B B1 C D E F H I J K L M 0 4 1 3 18 X002561 1 120 71 120 40 50 105 20 2 3 M6 10 5 7 M4 2 5 15 0 75 2 5 8 4 X002562 1 5 5 4 2 X002563...

Page 42: ...9 133 147 5 52 5 160 86 80 25 M6 M6 6 5 44 22 to 110 Built in Motor Capacity kW Current A Inductance mH Code No Figure Dimensions mm Weight kg Watt Loss W X Y2 Y1 Z B H K G 1 2 0 4 3 2 28 300 027 134...

Page 43: ...am c Motor Capacity kW CR700 Zero Phase Reactor Recommended Gauge mm2 Input Side Output Side Input Side Output Side Model Code No Qty Diagram Model Code No Qty Diagram 0 4 2 2 F6045GB FIL001098 1 a F6...

Page 44: ...1BS102 6 FWH 450A 200 2 1BS103 4 FWH 450A 1 200 3 1BS103 6 FWH 600A 1 2215 FWH 600A 200 3 1BS103 6 FWH 600A 200 2 1BS103 4 FWH 700A 1 2 2283 FWH 800A 200 3 2 FWH 800A 200 2 2 FWH 1000A 1 2346 FWH 1000...

Page 45: ...BS102 6 FWH 300A 200 2 1BS102 4 FWH 325A 1 4150 FWH 325A 200 3 1BS102 6 FWH 400A 200 2 1BS103 4 FWH 400A 1 FWH 450A 1 4180 FWH 500A 200 3 1BS103 6 FWH 500A 200 2 1BS103 4 FWH 600A 1 4216 FWH 600A 200...

Page 46: ...IL000148 1 30 LNFD 4303HY FIL000153 1 30 11 LNFD 4203DY FIL000147 2 40 LNFD 4203HY FIL000152 2 40 FN258L 42 07 FIL001065 1 42 15 LNFD 4303DY FIL000148 2 60 LNFD 4303HY FIL000153 2 60 FN258L 55 07 FIL0...

Page 47: ...1 2 2 4303HY FIL000153 10 13 S T V R U W E W A D B H max S T V R U W E W A A D B H max Figure 1 Figure 2 X M4 8 Y Terminal close up With Case Dimensions mm W A 5 15 R S T U V E W C 10 15 C B D H max D...

Page 48: ...4 5 4 5 TE K5 5 M4 0 5 0 75 1 5 2 2 3 3 7 5 5 LF 320KB FIL000072 1 20 140 100 100 90 70 45 7 4 5 4 5 TE K5 5 M4 0 6 7 5 11 LF 335KB FIL000073 35 0 8 15 18 5 LF 345KB FIL000074 1 45 260 180 180 160 12...

Page 49: ...rgy treatment Use power regeneration to save energy Suppression of harmonics Use with more than one drive Reduction of power supply capacity Harmonic filter module Input AC Reactor 1 D1000 Other devic...

Page 50: ...A4A 0150 0150 0210 0210 0300 0300 Selecting the Capacity 200 V Class 400 V Class 200 V Class Specification Max Applicable Motor Capacity kW CR700 Braking Unit Braking Resistor Unit Duty Factor 10 ED 1...

Page 51: ...75 4003 40P7 70 W 750 1 A 130 165 1 5 4005 41P5 260 W 400 1 A 125 110 2 2 4006 42P2 260 W 250 1 A 135 110 3 4007 43P7 390 W 150 1 A 150 55 3 7 4009 43P7 390 W 150 1 A 135 55 5 5 4015 45P5 520 W 100 1...

Page 52: ...t detection output 6 M P B 1 2 P B 1 2 P B 1 2 3 unit multiple connection Braking Resistor Unit Overheat Contact Thermal relay trip contact 3 phase power supply R S T 400 200 V MC 2 R L1 S L2 T L3 U T...

Page 53: ...braking units CDBR B CDBR C and CDBR D in parallel 1 Set L3 04 0 Disabled default setting when connecting the regenerative converter regenerative unit braking unit and braking resistor unit The drive...

Page 54: ...ure Dimensions mm Weight kg AllowableAverage PowerConsumption W A B C D MTG Screw 200 V Class 20P7 1 105 275 50 260 M5 3 3 0 30 21P5 1 130 350 75 335 M5 4 4 5 60 22P2 4 5 89 23P7 5 0 150 25P5 1 250 35...

Page 55: ...tion is the size when in installing the gasket Model CDBR Protection Design Code No 2022D IP20 100 091 707 UL Type 1 100 091 754 2037D IP20 100 091 712 UL Type 1 100 091 759 2110D IP00 100 091 524 UL...

Page 56: ...ards CE FCC IC Industry Canada KC Korea MIC Japan 2 This keypad is equipped with a wireless device The usage of wireless devices may be restricted in accordance with the Radio Law in each country Chec...

Page 57: ...DriveWizard installed Use a commercially available USB 2 0 cable A miniB connectors max 3 m Connecting to a PC M3 screws 6 mm depth Phillips recessed pan head machine screws 2 M4 screws 10 mm depth Ph...

Page 58: ...CM 3S HLNZ 0036 Meter Plate for Frequency Setting Potentiometer Frequency Meter Adjusting Potentiometer Dimensions mm Model Code No NPJT41561 1 NPJT41561 1 Model Code No Scale 75 Hz full scale DCF 6A...

Page 59: ...01 2 76 2 1 6 U V u v E Insulation cap Red Drive input Blue Drive output Mtg hole 4 M6 Nameplate Ground terminal Terminal block with cover M3 screw approx 85 Weight 2 2 kg 45 35 45 35 50 50 100 50 50...

Page 60: ...ure torque levels Select a large enough drive so that peak current levels remain below 150 The drive should be one frame size larger than the motor As the carrier frequency of the drive is increased a...

Page 61: ...an be purchased from Yaskawa Contact Yaskawa The torque wrench should be supplied by the customer To replace a previous model the wires that are used may be partially out of connection range Contact Y...

Page 62: ...a location with a relative humidity of 95 or less Do not store the drive in direct sunlight or where condensation or ice will form Dust and oil mist Do not store the drive in dusty locations or locati...

Page 63: ...connected to the braking resistor device Magnetic Contactor for Motor As a general principle the user should avoid opening and closing the magnetic contactor between the motor and the drive during run...

Page 64: ...the following peripheral devices to prevent problems with leakage current Problem Solution Ground Leakage Current MCCB is mistakenly triggered Lower the carrier frequency set to parameter C6 02 Try u...

Page 65: ...hen operating directly from line power The user should have a full understanding of the load torque characteristics for the application Vibration and Shock The motor may generate vibrations in the fol...

Page 66: ...in excess of the rated frequency Single Phase Motor Variable speed drives are not designed for operating single phase motors Using a capacitor to start the motor causes high frequency current to flow...

Page 67: ...les service 81 3 4533 0928 FAX 81 4 2931 1830 South Korea Seoul 8 YASKAWA ELECTRIC KOREA CORPORATION Sales 82 2 784 7844 FAX 82 2 784 8495 9 YASKAWA ENGINEERING KOREA CORPORATION After sales service 8...

Page 68: ...Korea Phone 82 2 784 7844 Fax 82 2 784 8495 http www yaskawa co kr YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 02A New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http ww...