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3 Receiving and System Components

8

YASKAWA

TOEPYAIH6R01B HV600 REDUNDANT DRIVE OPERATIONAL TEST MANUAL

Package Contents

Table 3.1 Contents of Package

Contents

Quantity

Drive Package

1

HV600 Redundant Drive Operational Test Manual

1

HV600 Redundant Schematic Diagram

1

System Components

K1

K2

2T

1

2T

2

2T

3

3T

1

3T

2

3T

3

1T2

1T3

T1

(U)

T2

(V)

T3

(W)

EG

T1

(U)

T2

(V)

T3

(W)

EG

A.C. MOTOR

(T1)

(T3)

(T2)

LUG

GND

EG

EG

1T1

L1
(R)

L2
(S)

L3
(T)

F3

F4

F5

F7

F8

F9

1L1
to 201
1L2
to 202

L1
(R)

L2
(S)

L3
(T)

FROM

CUSTOMER'S

A.C. LINES

480VAC 3PH 60HZ

EARTH

GROUND

GND

SEE

NOTE 1

MOTOR

EARTH

GROUND

PG1

SEE

NOTE 1

MOTOR

EARTH

GROUND

PG2

SEE

NOTE 1

REVI SION

ORIGINAL DESIGN:

DRAWN BY:

CHEC KED:

APPROVED:

TECH:

TITLE:

of

PAGE

DRAWING #:

SIZE

DATE

DATE

DATE

DATE

DATE

SCHEMATIC DIAGRAM

Z1000  BYPASS (REDUNDANT)

w/ OPTION 'PM'

M.KOEHLER

06/15/15

P.STOCKUS

06/16/15

M.KOEHLER

06/16/15

M.KOEHLER

06/15/15

D

R00

1 3

DS.Z1R1.02

COMPONENTS NOT SUPPLIED BY YASKAWA.
CUSTOMER WIRING. -  FOR 0 TO 100 AMPS,  USE A MINI MUM OF 60° - 75°C COPPER WIRE.

ABOVE 100 AMPS,  USE A MINIMUM OF 75°C COPPER WIRE.

SHLD

(9)

(5)

K5

(9)

(5)

K6

(9)

(5)

K4

(9)

(5)

K12

(10)

(6)

K4

(6)

(10)

K5

(7)

(11)

K5

(6)

(10)

K6

(7)

(11)

K6

61

to 120

61

from 127

66

to 123

66

from 127

20

TB1

21

TB1

A2

AC

61

66

66

61

61

66

1A2

1AC

S1

S5

S7

SN

SN

1S5

(10)

(6)

K12

1S7

1SN

1S1

110

from 211

110

110

from 234

125

to 234

125

137

126

110

from 237

110

from 214

137

to 211

138

to 214

126

to 237

110

110

110

22

TB1

1SN

138

127 127

to 125

127

from 129

127

128 128

to 125

128

from 129

128

RUNNING

DRIVE

ON

POWER

FAULT

DRIVE

AGREE 1

SPEED

RUN

FWD

S1

RUN

REV

S2

EXTERNAL

FAULT (N.O.)

S3

FAULT

RESET

S4

HAND MO DE

(LOCAL/REMOTE)

S5

POWER ON

(TIMER)

S6

AUTO

MODE

S7

24VDC

COMMON

SN

INPUT

COMMON

SC

+24VDC

SP

M1

M2

M3

M4

M5

M6

MA

MB

MC

+10.5VDC

20MA MAX.

V+

ANALOG INPUT 2

(H3-09 TO H3- 12)

A2

ANALOG INPUT 1

(H3-01 TO H3- 04)

A1

ANALOG

COMMON

AC

ANALOG OUTPUT 1

(H4-01 TO H4-03,  H4-07)

FM

ANALOG OUTPUT 2

(H4-04 TO H4-06,  H4-08)

AM

ANALOG

COMMON

AC

COMMUNICATIONS

GROUND

IG

EXT. POWE R SUPPLY

24VDC, 150 mA MAX

+P

OPTION CARD/

SHIELD GND

FE

COMMUNICATIONS

INPUT (+)

R+

COMMUNICATIONS

INPUT (-)

R-

COMMUNICATIONS

OUTPUT  (+)

S+

COMMUNICATIONS

OUTPUT  (-)

S-

JU

M

PE

R

SH1

to 122

SH1

from 124

RUNNING

DRIVE

ON

POWER

FAULT

DRIVE

AGREE 1

SPEED

RUN

FWD

S1

RUN

REV

S2

EXTERNAL

FAULT (N.O.)

S3

FAULT

RESET

S4

HAND MO DE

(LOCAL/REMOTE)

S5

24VDC

COMMON

SN

INPUT

COMMON

SC

+24VDC

SP

M1

M2

M3

M4

M5

M6

MA

MB

MC

+10.5VDC

20MA MAX.

V+

ANALOG INPUT 2

(H3-09 TO H3- 12)

A2

ANALOG INPUT 1

(H3-01 TO H3- 04)

A1

ANALOG

COMMON

AC

ANALOG OUT PUT 1

(H4-01 TO H4-03,  H4-07)

FM

ANALOG OUT PUT 2

(H4-04 TO H4-06,  H4-08)

AM

ANALOG

COMMON

AC

COMMUNICATIONS

GROUND

IG

EXT. POWE R SUPPLY

24VDC, 150 mA MAX

+P

OPTION CARD/

SHIELD GND

FE

COMMUNICATIONS

INPUT (+)

R+

COMMUNICATIONS

INPUT (-)

R-

COMMUNICATIONS

OUTPUT  (+)

S+

COMMUNICATIONS

OUTPUT  (-)

S-

JU

M

PE

R

POWER ON

(TIMER)

S6

AUTO

MODE

S7

SH2

to 122

SH2

from 124

(DRIVE A)

A1

Z1000 DRIVE

(DRIVE B)

A2

Z1000 DRIVE

DOOR MOUNTED

DIGITA L OPERATOR

CN

1

CN5A

(Fact ory Defa ults Shown)

Jumper S1

Terminal A1/A2

V

I

AM

FM

(Off)

On

DIP Switch S2

Terminati ng Resistor

Jumper S5

Terminal FM/AM

V

I

A2

A1

DOOR MOUNTED

DIGITA L OPERATOR

CN

1

CONTROL

BOARD

(Fact ory Defa ults Shown)

Jumper S1

Terminal A1/A2

V

I

AM

FM

(Off)

On

DIP Switch S2

Terminati ng Resistor

Jumper S5

Terminal FM/AM

V

I

A2

A1

ISOLATED AUTO MODE

SPEED REFERENCE

4-20mADC OR 0-10VDC

SEE NOTE 5

AUTO SPEED REF

TO DRIVE B

AUTO

SPEED REF

TO LOGIC

CIRCUIT

SHEET 2

TO LOGIC

CIRCUIT

SHEET 2

1L1

1L2

1L3

2L

1

2L

2

2L

3

L1

L2

L3

101

3L

1

3L

2

3L

3

TB3

TB4

TB1

TB2

TB3

TB4

TB1

TB2

1

TB2

2

TB2

3

TB2

CN

1

E

A6

PCB OPTIONS

TL = L ONWORKS

TD = ETHERNET/IP

SEE THE APPROPRIATE

TECHNICAL MANUAL FOR

EXTERNAL CONNECTIONS

CN5

CONTROL

BOARD

OPTION CARD O R

SHIELDED WIRE GND

FE

TB5

JUMPER SUPPLIED

WITH OPTION CARD

CN5A

CN

1

E

A7

PCB OPTIONS

TL = L ONWORKS

TD = ETHERNET/IP

SEE THE APPROPRIATE

TECHNICAL MANUAL FOR

EXTERNAL CONNECTIONS

CN5

OPTION CARD O R

SHIELDED WIRE GND

FE

TB5

JUMPER SUPPLIED

WITH OPTION CARD

102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141

CB1

Prepared by don_tumilson 10/26/2015 7:31:04 AM

Summary of Contents for H6R B Series

Page 1: ...YA I H 6 R 0 1 M O D E L S H6RxBxxx Three Phase 480 V 3 to 250 HP A C D R I V E F O R H VA C F A N P U M P A P P L I C AT I O N S R E D U N D A N T D R I V E O P E R AT I O N A L T E S T M A N U A L...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPYAIH6R01B HV600 REDUNDANT DRIVE OPERATIONAL TEST MANUAL...

Page 3: ...mental Safety Information 4 General Safety 4 2 Product Overview 5 How to Read Redundant Drive Catalog Codes 6 Models H6RxBxxx 7 3 Receiving and System Components 7 4 Primary Operation Tests 10 Primary...

Page 4: ...manual and the standard drive manuals General Safety General Precautions Some figures in the instructions include options and drives without covers or safety shields to more clearly show the inside o...

Page 5: ...dant Drive Package is engineered for use in critical HVAC building automation applications that require continuous reliable motor control This document provides a procedure to test the operation of th...

Page 6: ...Drive Catalog Codes Use the information in Figure 2 1 and Table 2 2 to read the catalog codes Figure 2 1 Catalog Code Table 2 2 Catalog Code Details No Description 1 HV600 Redundant Drive 2 Enclosure...

Page 7: ...3 34 4 180 180 150 240 240 200 Contact Yaskawa 302 302 250 1 Horsepower rating is based on standard NEMA B 4 pole motor design as represented in NEC table 430 150 Full Load Current Three Phase Altern...

Page 8: ...PLY 24VDC 150 mA MAX P OPTION CARD SHIELD GND FE COMMUNICATIONS INPUT R COMMUNICATIONS INPUT R COMMUNICATIONS OUTPUT S COMMUNICATIONS OUTPUT S JUMPER SH1 to 122 SH1 from 124 RUNNING DRIVE ON POWER FAU...

Page 9: ...d Current FLA Must be set by user H1 05 6E Terminal Sx Function Selection HAND Command ON HAND Mode OFF OFF Mode or AUTO Mode H1 06 18 Terminal Sx Function Selection Timer Function H1 07 6D Terminal S...

Page 10: ...10 22 TB1 1SN 138 127 127 to 125 127 from 129 127 128 128 to 125 128 from 129 128 RUNNING DRIVE ON POWER FAULT DRIVE AGREE 1 SPEED RUN FWD S1 RUN REV S2 EXTERNAL FAULT N O S3 FAULT RESET S4 HAND MODE...

Page 11: ...if necessary set min max speeds and accel decel times etc 11 When commissioning is complete set the HAND OFF AUTO switch to OFF to stop the drive Expanded Function Test Table 4 3 Expanded Function Te...

Page 12: ...rt Drive A 19 Confirm that you can use the BAS to change the speed reference for Drive A and Drive B 20 If necessary remove the front cover from Drive A to access the TB3 and TB4 terminal blocks below...

Page 13: ...TIONAL TEST MANUAL 13 Revision History Date of Publication Revision Number Revised Content April 2023 2 Revision Applicable Documents and Catalog Code February 2023 1 Revision Document title Addition...

Page 14: ...yaskawa eu com www yaskawa eu com YASKAWA EL TRICO DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 Fax 55 11 3585 1187 www yaskawa com br In the event t...

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