YASKAWA JVOP-KPLCA04A Series, Installation Manual

Page 1: ...Option LCD Keypad Installation Manual Type JVOP KPLCA04Axx JVOP KPLCA04Mxx JVOP KPLCA04Kxx To properly use the product read this manual thoroughly and retain for easy reference inspection and maintena...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual...

Page 3: ...Overview 7 3 Receiving 7 4 Keypad Names and Functions 9 Indicator LEDs and Drive Status 14 5 Installation Procedure 16 Section Safety 16 Installing the Keypad on the Drive 16 Methods to Install a Remo...

Page 4: ...up Parameters to the Drive 56 Verify Keypad Parameters and Drive Parameters 59 Delete Parameters Backed Up to the Keypad 62 Check Modified Parameters 64 Set Backlight to Automatically Turn OFF 67 Show...

Page 5: ...rive settings The manuals provide detailed information on basic installation wiring operation procedures functions troubleshooting and maintenance The manuals also include important information about...

Page 6: ...not prevent it CAUTION Identifies a hazardous situation which if not avoided can cause minor or moderate injury NOTICE This signal word identifies a property damage message that is not related to per...

Page 7: ...up restore and verify drive parameters Operate and stop the drive Monitor drive operation status Compatible Products Product Series Drive Software Version 1 GA500 All GA700 All GA800 All CR700 All CH7...

Page 8: ...CD Keypad Installation Manual Immediately contact the distributor where you purchased the option or the Yaskawa sales office about problems with the option Option Package Contents Option Contents Quan...

Page 9: ...4 Keypad Names and Functions YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 9 4 Keypad Names and Functions Figure 4 1 Keypad...

Page 10: ...o REMOTE Mode while the drive is in LOCAL Mode The drive received a Run command from the MFDI terminals when the drive is not in Drive Mode The drive received a Fast Stop command The safety function s...

Page 11: ...Use the frequency reference source in b1 01 and the Run command source in b1 02 F LO RE Selection Key Switches drive control for the Run command and frequency reference between the keypad LOCAL and a...

Page 12: ...s Selects each mode parameter and setting value I RUN Key Starts the drive in LOCAL Mode Starts the operation in Auto Tuning Mode Note Before you use the keypad to operate the motor push on the keypad...

Page 13: ...en Movement Hazard If you change the control source when b1 07 1 LOCAL REMOTE Run Selection Accept Existing RUN Command the drive can start suddenly Before you change the control source remove all per...

Page 14: ...ive is in LOCAL Mode The drive received a Run command from an external source and the drive is not in Drive Ready READY condition The drive received a Fast Stop command The safety function shut off th...

Page 15: ...e The digital characters displayed on the keypad will also flash OFF There are no drive faults or alarms LO RE LED Illuminated The keypad controls the Run command LOCAL Mode OFF The control circuit te...

Page 16: ...uipment and incorrect operation NOTICE Damage to Equipment Do not bend the communication cables more than the bend radius specifications If you bend the cables too much it can break the wires and loos...

Page 17: ...quired Tools External Face Mount Installs the option on the outside of the panel An optional installation bracket is not necessary for this installation Phillips screwdriver 2 M3 Internal Flush Mount...

Page 18: ...rol panel use installation support set B Installation Procedure The installation procedure is different for different drives Drive Procedure Page GA700 GA800 CR700 CH700 A 21 GA500 B 30 Optional Items...

Page 19: ...rew clamp 900 192 933 001 Encloses the keypad in the panel M3 screws 6 mm 0 24 in depth Phillips recessed pan head machine screws 2 M4 screws 10 mm 0 39 in depth Phillips truss head screws 4 for panel...

Page 20: ...ensions Table 5 1 Dimensions mm in W H D D1 D2 R 1 W1 W2 H1 d 65 2 56 106 4 17 16 0 63 8 2 0 32 1 6 0 06 53 8 2 12 44 1 73 15 0 59 78 3 07 M3 1 Minimum bending radius NOTICE Damage to Equipment Do not...

Page 21: ...t Installation 1 Use the dimensions in Table 5 2 and Figure 5 4 to cut an opening and tap two holes in the enclosure panel Figure 5 4 External Face Mount Enclosure Panel Cut Out Dimensions Table 5 2 E...

Page 22: ...an head screws to attach the keypad from the inside as shown in Figure 5 5 A Keypad B M3 screws C Enclosure panel D Screw mounting hole Figure 5 5 External Face Mount Installation 3 Push the tab on th...

Page 23: ...TOEP C730600 97C LCD Keypad Installation Manual 23 4 Remove the keypad connector and put the keypad connector in the holder on the front cover A Holder B Hook C Keypad connector Figure 5 7 Moving the...

Page 24: ...n Cable Internal Flush Mount Installation Installation support sets A or B sold separately are necessary for Internal Flush Mount installation The installation procedure is the same for installation s...

Page 25: ...C730600 97C LCD Keypad Installation Manual 25 Figure 5 9 Internal Flush Mount Enclosure Panel Cut Out Dimensions Table 5 3 Enclosure Panel Cut Out Dimensions mm in W H W1 H1 d 64 0 5 2 52 0 02 130 5...

Page 26: ...Installation support set A C M3 screws D Screw mounting hole Figure 5 10 Mounting the Keypad to Installation Support Set A 3 Use the M4 screws included in the support set as shown in Figure 5 11 to a...

Page 27: ...ad Installation Manual 27 A M4 screws B Enclosure panel Figure 5 11 Internal Flush Mount Installation 4 Push the tab on the top of the drive keypad and carefully pull forward to remove the keypad from...

Page 28: ...AWA TOEP C730600 97C LCD Keypad Installation Manual 5 Remove the keypad connector and put the keypad connector in the holder on the front cover A Holder B Hook C Keypad connector Figure 5 13 Moving th...

Page 29: ...7C LCD Keypad Installation Manual 29 6 Use the extension cable to connect the drive to the keypad A Extension cable B Communications connector C Drive D Keypad E Cable connector Figure 5 14 Connecting...

Page 30: ...Installation 1 Use the dimensions in Table 5 4 and Figure 5 15 to cut an opening and tap two holes in the enclosure panel Figure 5 15 External Face Mount Enclosure Panel Cut Out Dimensions Table 5 4...

Page 31: ...ws to attach the keypad from the inside as shown in Figure 5 16 A Keypad B M3 screws C Enclosure panel D Screw mounting holes Figure 5 16 External Face Mount Installation 3 Use a slotted screwdriver t...

Page 32: ...ation Procedure 32 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual A Front cover lock Figure 5 17 Unlocking 4 Slide the front cover down and remove it from the drive Figure 5 18 Remove the Fro...

Page 33: ...edure YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 33 5 Push on the tab on the right side of the keypad then pull the keypad forward to remove it from the drive Figure 5 19 Removing the Inc...

Page 34: ...sion Cable Internal Flush Mount Installation Installation support sets A or B sold separately are necessary for Internal Flush Mount installation The installation procedure is the same for installatio...

Page 35: ...C730600 97C LCD Keypad Installation Manual 35 Figure 5 21 Internal Flush Mount Enclosure Panel Cut Out Dimensions Table 5 5 Enclosure Panel Cut Out Dimensions mm in W H W1 H1 d 64 0 5 2 52 0 02 130 5...

Page 36: ...Installation support set A C M3 screws D Screw mounting hole Figure 5 22 Mounting the Keypad to Installation Support Set A 3 Use the M4 screws included in the support set as shown in Figure 5 23 to a...

Page 37: ...ation Manual 37 A M4 screws B Enclosure panel Figure 5 23 Internal Flush Mount Installation 4 Use a slotted screwdriver to unlock the front cover of the drive Use a slotted screwdriver with a tip widt...

Page 38: ...ation Procedure 38 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual A Front cover lock Figure 5 24 Unlocking 5 Slide the front cover down and remove it from the drive Figure 5 25 Remove the Fro...

Page 39: ...edure YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 39 6 Push on the tab on the right side of the keypad then pull the keypad forward to remove it from the drive Figure 5 26 Removing the Inc...

Page 40: ...D Keypad E Cable connector Figure 5 27 Connecting the Drive and Keypad with the Extension Cable Replace the Keypad Battery When the keypad battery is expired the date and time go back to the default s...

Page 41: ...f the battery explodes it can cause a fire NOTICE Damage to Equipment The keypad battery stays in use after you de energize the drive When you will keep the drive de energized for long periods of time...

Page 42: ...erclockwise and remove the cover A Battery cover B Opened C Closed Figure 5 28 Remove the Battery Cover 3 Remove the used battery from the keypad 4 Insert the new battery Note The battery cover side i...

Page 43: ...Put the battery cover on the keypad and use a slotted screwdriver to turn the battery cover clockwise to close it 6 Install the keypad on the drive 6 Keypad Operation Check after You Energize the Driv...

Page 44: ...ttings to show the HOME screen without showing the Initial Setup screen When the Drive Detects a Fault The display is different for different faults Refer to Troubleshooting to remove the cause of the...

Page 45: ...u to show the Initial Setup screen 1 Make the initial settings for each item A Language Selection B Set Date Time C Setup Wizard D Show Initial Setup Screen Note When you select Yes from the Show Init...

Page 46: ...rom the HOME screen and the content shown on the HOME screen View Monitors Shown in Home Screen This figure shows monitor data in the data display area of the HOME screen To change what the screen sho...

Page 47: ...n between forward and reverse Show the Standard Monitor Push to show the standard monitor Ux xx Push HOME to go back to the HOME screen Note When a fault minor fault or an error occurs push to show th...

Page 48: ...se the keypad to operate the drive 1 Energize the drive or push Home to show the HOME screen If Home is not shown on push Back to show Home on 2 Push to illuminate the LOCAL REMOTE LED 3 Push to show...

Page 49: ...shows how to show the standard monitors Ux xx 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If the screen...

Page 50: ...30600 97C LCD Keypad Installation Manual 4 Push or to select Standard Monitor then push 5 Push or to select monitor group then push 6 Push or to change the monitor number to show the monitor item Note...

Page 51: ...setting value for C1 01 Acceleration Time 1 Do the steps in this procedure to set parameters for the application 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen sho...

Page 52: ...Keypad Operation 52 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 4 Push or to select C Tuning then push 5 Push or to select C1 Accel Decel Time then push 6 Push or to select C1 01 then pus...

Page 53: ...m value on the display 8 Push to keep the changes 9 Continue to change parameters then push Back Home to go back to the home screen after you change all the applicable parameters Save a Backup of Para...

Page 54: ...s the drive will not accept Run commands The DriveWorksEZ PC software password is necessary to back up qx xx DriveWorksEZ Parameters and rx xx DWEZ Connection Parameters If you enter an incorrect pass...

Page 55: ...n YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 55 3 Push or to select Parameter Backup Restore then push 4 Push or to select the items to back up then push 5 Push or to select Backup drive...

Page 56: ...e You can back up parameters on the keypad and write them to different drives Note Always stop the drive before you start to restore the parameter backups While you verify parameters the drive will no...

Page 57: ...6 Keypad Operation YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 57 2 Push Menu 3 Push or to select Parameter Backup Restore then push 4 Push or to select the item to restore then push...

Page 58: ...TOEP C730600 97C LCD Keypad Installation Manual 5 Push or to select Restore keypad drive then push 6 Push or to select the backed up parameter data then push The keypad will show the End message when...

Page 59: ...iveWorksEZ parameter backup D Parameter backup data is not registered E Backup data does not contain the date Information F Backup date Verify Keypad Parameters and Drive Parameters This procedure mak...

Page 60: ...Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If the screen does not show Home for push Back and then push t...

Page 61: ...1 4 Push or to select the item to verify then push 5 Push or to select Verify drive keypad then push 6 Push or to select the data to verify then push The keypad shows End when the parameter settings b...

Page 62: ...h one of the keys to return to the screen in Step 6 Delete Parameters Backed Up to the Keypad This procedure deletes the parameters that you backed up to the keypad 1 Push Home to show the HOME screen...

Page 63: ...d Installation Manual 63 4 Push or to select the item to delete then push 5 Push or to select Erase backup data of keypad then push 6 Push or to select the data to delete then push The keypad will sho...

Page 64: ...to quickly access and edit changed parameters and is very useful when you replace a drive When all parameters are at their default values the keypad will show 0 Parameters 1 Push Home to show the HOM...

Page 65: ...6 Keypad Operation YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 65 4 Push or to select Modified Parameters then push 5 Push 6 Push or to show the parameter to check...

Page 66: ...Keypad Installation Manual 7 To re edit a parameter push or select the parameter to edit then push 8 Push or to select the digit then push or to change the value 9 When you are done changing the value...

Page 67: ...n OFF after a set length of time since the last key operation on the keypad The procedure in this section shows how to turn ON and turn OFF the backlight 1 Push Home to show the HOME screen Note The k...

Page 68: ...ASKAWA TOEP C730600 97C LCD Keypad Installation Manual 4 Push or to select Backlight then push 5 Push or to select ON or OFF then push ON Backlight is always ON OFF Backlight turns OFF after set lengt...

Page 69: ...C730600 97C LCD Keypad Installation Manual 69 7 Push 8 Push or to select the digit then push or to change the value 9 When you are done changing the value push The procedure to set the backlight to tu...

Page 70: ...drive model maximum applicable motor output HD ND rated output current HD ND software version and the serial number on the keypad 1 Push Home to show the HOME screen Note The keypad will show Home in...

Page 71: ...cable Motor Output HD ND C Rated Output Current HD ND D Drive Software Version E Serial Number 7 Fault Diagnostics and Measures Fault Display If a drive fault occurs when the keypad is connected to th...

Page 72: ...rive Replace the drive CPF01 Control Circuit Error After start of communication with the keypad a communication error occurred for approximately five seconds Refer to the following causes and solution...

Page 73: ...r this product Battery microSD card CAUTION Fire Hazard Put electrical tape fully around the battery before you discard it If you do not correctly discard the battery it can cause a fire Note Remove t...

Page 74: ...l Standard specifications JVOP KPLCA04Axx Moisture resistance and dust resistance specifications JVOP KPLCA04Mxx Gas resistance specifications JVOP KPLCA04Kxx Port RJ 45 Power Supply Supply from drive...

Page 75: ...entire surface of the board excluding connectors Note The gas resistance specifications have been tested and proper operation has been confirmed assuming the following environment Pay sufficient atten...

Page 76: ...etermined to be the result of Yaskawa workmanship or materials based on discussions with the customer this fault diagnosis will be free of charge Repairs If a Yaskawa product is found to be defective...

Page 77: ...he warranty period are not covered by warranty About Application of This Product This product is not designed or manufactured for use in life support machines or systems Contact a Yaskawa representati...

Page 78: ...Content March 2019 2 All Revision Reviewed and corrected entire documentation Chapter 1 Addition Compatible Models GA500 Chapter 2 Chapter 5 Chapter 8 Addition Disposal Instructions March 2019 1 All...

Page 79: ...YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 79...

Page 80: ...regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulati...