YASKAWA MP23xxxiec Series, Hardware Manual

Page 1: ...r Hardware Manual YAI SIA IEC 2R To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type MP2300Si...

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Page 3: ...e Shielding Segregation Noise Immunity 98 23 Firmware Upgrade Procedure 99 Copyright 2014 YASKAWAAMERICA INC All rights reserved No part of this publication may be reproduced stored in a retrieval sys...

Page 4: ...4 YASKAWA America Inc MP2300iec Hardware Manual YAI SIA IEC 2R...

Page 5: ...20 axes of servos or inverters supporting MECHATROLINK II Note If using more than 16 nodes a Yaskawa repeater must be used for the MECHATROLINK network to operate properly Connects up to 21 total stat...

Page 6: ...s for attachment The dimensions in the figure do not include the length of metal fittings Battery cover MECHATROLINK II connector 1 network 2 ports DIP switch 6 points 4 points Metal fittings for atta...

Page 7: ...I O Module LIO 01 JAPMC IO2300 16 inputs 16 outputs sink mode output 1 encoder input I O Module LIO 02 JAPMC IO2301 16 inputs 16 outputs source mode output 1 encoder input I O Module LIO 04 JAPMC IO23...

Page 8: ...A IEC 2R Dimensions MP2300Siec Controller 2 5KGE Relay connector 2P Power connector 3P Terminating resistor for MECHATROLINK attachment Model nameplate DIN rail 35mm width 10 when DIN rail is attached...

Page 9: ...ower connector model 231 131 These handles are used when connecting a cable to the cable side connector 100M Ethernet LINK RUN ERR BAT SW1 SW2 RDY ALM MTX STOP SUP INIT CNFG MON TEST E INIT E TEST ON...

Page 10: ...el Module Cable Manufacturer Power Supply Connector POWER 3 721 863 721 203 026 WAGO Symbol Signal Name Description 24VDC 24V 24VDC input 0VDC 0V 0V input FG Frame ground Ground to 100 W or less Use a...

Page 11: ...the terminal to the power supply connector Use 0 2 mm2 to 0 51 mm2 AWG24 to AWG20 twisted pair cable 1 Strip approx 6 5 mm from the end of the wire 2 Open the wire insert opening on the terminal with...

Page 12: ...N 6 C N 1 R S T MC MC r t PG M PG M PG M PG M RA1 4 176 VJGTPGV 8 0 0V MP2300Siec 5 9 6 56 4 6 64 470 44 6 2 59 59 10 0 06 572 5612 66 4 M I II 0 6 01 01 6 56 1 1 1 1 SUP Surge suppressor 200 VAC powe...

Page 13: ...k acceleration of 147 m s2 15 G twice for 11 ms each in the X Y and Z directions Electrical Operating Conditions Noise Resistance Conforming to EN 61000 6 2 EN 55011 Group 1 Class A Power supply noise...

Page 14: ...work MECHATROLINK II 1 channel SERVOPACK and I O for up to 20 slave nodes connectable SERVOPACK for up to 20 axes Baud rate 10 Mbps MECHATROLINK II Communication Function Ethernet 100BASE TX 10BASE T...

Page 15: ...el SERVOPACK and I O for up to 21 stations connectable SERVOPACK for up to 20 axes Baud rate 4 Mbps MECHATROLINK I or 10 Mbps MECHATROLINK II Communication Function Ethernet 100BASE TX 10BASE T Calend...

Page 16: ...nt Panel Mounting Bracket JEPMC OP2300S E Only required for screw mounting DIN Rail Clips for MP2000iec JEPMC OP300 Set of 2 clips RLY OUT Connector 734 YE102 Replacement MP2300Siec only Power Supply...

Page 17: ...06 CBK U MP2B xx IO2310 IO2330 64 Point I O Module CBK U MP2C xx MECHATROLINK II Cables Network cable with connector at both ends JEPMC W6002 xx xx denotes length 0 5 meter 1 0 meter 3 0 meter 5 0 me...

Page 18: ...cer Several types of DIN rails are available with 7mm to 15mm gap from the mounting base as shown in the following diagram If mounting a MP23 iec using DIN rail with 10 mm gap install a spacer on the...

Page 19: ...on the rear of the MP23 iec as shown in the following figure The following figure shows the front and back of a mounting clip Insert each clip so that its front faces outward 2 Pull the DIN rail mount...

Page 20: ...place b 4 Push the DIN rail mounting clips to lock them in place 5 Place end plates on both sides of the MP23 iec to secure it to the DIN rail This completes the installation procedure 300 mm or less...

Page 21: ...sis 3 Push the clamp as indicated by an arrow above onto the controller chassis and use the DIN fixing locks to secure the mounting clamp 4 Push the MP2300Siec mounted clamp onto the mounting plate as...

Page 22: ...t as shown in the figure below Mount Condition Vertical direction 40 mm or more Horizontal direction 10 mm or more Ambient Temperature 55 C or less 10 mm or more 10 mm or more 40 mm or more 40 mm or m...

Page 23: ...h sufficient space Removing Option Modules 1 Remove the battery cover Pull the notch on the side of the MP23 iec towards you to remove the battery cover 2 Remove the Option Module Cover Insert the pro...

Page 24: ...notch in the Option Module Hold the center of the battery cover as shown in the following diagram Push the battery cover down and out rotating from the round knob to disconnect the Module and mounting...

Page 25: ...rted place your hand on the front face of the Option Module and push hard until the Option Module has been inserted into the mounting base connectors The front face of the Option Module and the hook w...

Page 26: ...ntact ratings RLY OUT Connection Cable For the RLY OUT connection cable use a cable of line size AWG28 to AWG14 0 08 mm2 to 1 5 mm2 maximum sheath diameter of 3 4 mm The RLY OUT connector cable is sim...

Page 27: ...nual YAI SIA IEC 2R 27 RLY OUT Connection Example The following figure shows how to connect the RLY OUT connector RLY OUT 24VDC 0VDC 24 VDC Power supply MP2300Siec POWER RLY OUT output Operating norma...

Page 28: ...nfiguration bypass OFF The INIT switch bypasses the loading of the saved configuration and initializes the SRAM contents and clock settings Use after backup power has been lost or if there are configu...

Page 29: ...ure use OFF S2 2 E INIT ON Initialize Transition Parameters for Ethernet OFF When ON transmission parameters such as an IP address are set to default at startup 192 168 1 1 OFF Normal Operation S2 1 E...

Page 30: ...tect the new configuration and provide the user with configuration choices STOP SUP INIT CNFG MON TEST 1 Turn OFF the power supply Turn OFF the 24 VDC power supply of the MP23 iec 2 Set DIP Switches T...

Page 31: ...cator Color Status RDY Green Lit during normal operation RUN Green Lit during execution of user program ALM Red Lit blinking when warning occurs ERR Red Lit blinking when malfunction occurs MTX Green...

Page 32: ...lithium battery must be installed as shown below prior to initial power ON The battery is necessary for preserving select SRAM settings in the event of power loss etc This battery preserves all Retai...

Page 33: ...ble JEPMC W6002 or JEPMC W6003 with a ferrite core for connection between the MP23 iec and I O units or SERVOPACKS Terminator Connections Name of Pins Connector Model Module Cable MECHATROLINK II Conn...

Page 34: ...B C N 1 N 2 C C N 4 L1 L2 L2C L1C B1 B2 U V W C N 6 CN1 IN1 OUT1 IN2 OUT2 A1 A1 A1 A1 B1 B1 B1 B1 YASKAWA JEPMC IO2310 YASKAWA SERVOPACK 200V SGDS 01A12A SW1 CHARGE C N 3 A B C N 1 N 2 C C N 4 L1 L2 L...

Page 35: ...1 N 2 C C N 4 L1 L2 L2C L1C B1 B2 U V W C N 6 CN1 IN1 OUT1 IN2 OUT2 A1 A1 A1 A1 B1 B1 B1 B1 YASKAWA JEPMC IO2310 YASKAWA SERVOPACK 200V SGDS 01A12A SW1 CHARGE C N 3 A B C N 1 N 2 C C N 4 L1 L2 L2C L1C...

Page 36: ...tor is built in each port The internal circuit of REP2000 eliminates receive signal waveform deformation caused by radiation and noise on the transmission route The REP2000 has three LED indicators to...

Page 37: ...r future use All pins should be set to OFF System Configuration Example The figure below shows the configuration example of MECHATROLINK II network system with a REP2000 For 30m Maximum Extension of N...

Page 38: ...max above sea level Mechanical Operating Conditions Vibration Resistance Conforming to JIS B3502 Vibration amplitude at acceleration 10 f 57 Hz with half amplitude of 0 075 mm 57 f 150 Hz at constant...

Page 39: ...twork distance of 50m max Refer to Maximum Number of Slave Stations of 11 2 5 Restrictions for details Extended network side Port Connect to the extended network No of connectable slave stations for e...

Page 40: ...cable length 15 stations for 50m cable length includes a REP2000 as a REP2000 applies load for one station 2 Install a terminator on the slave station that is the terminal of the extended network Note...

Page 41: ...SIA IEC 2R 41 Mounting Orientation Recommended Mounting Orientation Prohibited Mounting Orientation The REP2000 can be mounted either vertically or horizontally with the nameplate upward Do not mount...

Page 42: ...nd CN2 is the data transmitting TX1 lights when CN1 is the data transmitting port and CN2 is the data receiving port However data are frequently received and transmitted in a short cycle you can see b...

Page 43: ...of shielded ethernet cables Connector Name Number of Pins Connector Model Module Side Cable Side Manufacturer Ethernet 8 RJ 45 CAT5 Socket RJ 45 CAT5 Plug Pulse Engineering Pin Number Signal Name Desc...

Page 44: ...100 m or less Cable Length between HUBs 100m or less 100 m or less Number of HUBs between Nodes Up to four Unlimited Hub or Switch MP2300Siec Hub or Switch 10Base T 4 176 VJGTPGV 8 0 0V MP2300Siec 5...

Page 45: ...ough TCP IP communication If necessary increase the number of communication retries Yaskawa strongly recommends shielded Ethernet cables Attach a ferrite core Ethernet Attach it to the communication p...

Page 46: ...ed only Servopacks The following table shows Servopacks that are compatible with MECHATROLINK II and can be connected to the controller I O Modules The following table shows the module that is compati...

Page 47: ...10 to 10V 0 to 10V 0 to 20 mA Number of Channels 8 4 connector 2 Number of Channels to be Used Any number from 1 to 8 Isolation Between channels Not isolated Between input connector and system power s...

Page 48: ...Status when Lit Status when not Lit RUN Green Normal operation Operation stopped no access from CPU Connector Name of Pins Connector Model Module Side Cable Side Manufacturer CN1 CN2 26 10226 52A3PL C...

Page 49: ...ay Red V1 V5 V1 V5 Voltage input 1 5 2 Gray Black G1V G5V G1 G5 Ground 1 5 Orange Red G1A G5A 3 Orange Black A1 A5 A1 A5 Current input 1 5 14 Yellow Red DP1 DP5 MDP1 MDP5 Mode switching terminal 1 5 1...

Page 50: ...7 20 Gray Red DP3 DP7 MDP3 MDP7 Mode switching terminal 3 7 22 White Black DN3 DN7 MDN3 MDN7 Mode switching terminal 3 7 10 Orange Red V4 V8 V4 V8 Voltage input 4 8 11 Orange Black GV4 GV8 G4 G8 Groun...

Page 51: ...Converter 5V 0V 15V 15V 0V D A Converter Internal circuit 5V Photocoupler Voltage input Current input Mode 10 12 25 23 GND CH8 11 Multiplexer Ground Voltage input Current input Mode 4 6 19 17 GND CH2...

Page 52: ...ring distance varies between the AI 01 module and each external device Ground the cable shield between an external device and the relay terminal block on the external device side DC DC Converter 5V 0V...

Page 53: ...utput Number of Channels 4 Isolation Between channels Not isolated Between output connector and system power supply Photocoupler isolation Analog Output Range 10V 0 to 10V Resolution 16 bit 31276 to 3...

Page 54: ...odule Side Cable Side Manufacturer Analog Output Connector CN1 20 10220 52A3PL Connector 10126 3000VE Shell 10326 52A0 008 Screw locking or 10326 52F0 008 One touch locking Sumitomo 3M Corporation Mod...

Page 55: ...Connection Example DANGER Use the AO 01 standard cable JEPMC W6090 for the connection to the external device Use the junction terminal block because the distance between the external devices and the...

Page 56: ...put Format Transistor open collector sink mode output Isolation Method Photocoupler Output Voltage 24VDC 19 2 to 28 8V Output Current 100 mA Max Leakage Current When OFF 0 1 mA Max ON Time OFF Time ON...

Page 57: ...w locking or 10350 52F0 008 One touch locking Sumitomo 3M Corporation Name Model Length External Appearance JEPMC W6060 oo Cables for DO 01 Modules JEPMC W6060 05 0 5 m JEPMC W6060 10 1 0 m JEPMC W606...

Page 58: ...al output 18 50 16 Orange DO_20 52 Digital output 20 52 17 Gray DO_22 54 Digital output 22 54 18 White 0V_3 7 Common ground 3 7 19 Yellow 24V_4 8 24V power supply 4 8 20 Pink DO_24 58 Digital output 2...

Page 59: ...mon ground 3 7 39 Yellow DO_17 49 Digital output 17 49 40 Pink DO_19 51 Digital output 19 51 41 Orange Continuous DO_21 53 Digital output 21 53 42 Gray Continuous DO_23 55 Digital output 23 55 43 Whit...

Page 60: ...input The following diagram gives an outline of the LIO 01 Module functions The only functional difference between the LIO 01 and the LIO 02 is the active state of the output circuits Refer to LIO 01...

Page 61: ...g indicators LD1 to LD8 are lit 3 Digital output indicators When DO00 to DO07 turn ON corresponding indicators LD1 to LD8 are lit 4 Digital output indicators When DO08 to DO15 turn ON corresponding in...

Page 62: ...Max ON Time OFF Time ON 0 5 ms Max OFF 0 5 ms Max Number of Commons 8 points DI_COM0 DI_00 to DI_07 DI_COM1 DI_08 to DI_15 Other Functions DI_01 is shared with position registration latch If DI_01 is...

Page 63: ...ch a fuse externally to each output if circuit protection is required Error Detection Blown fuse detection Other Functions DO_01 is shared with encoder position detection Item Specifications Number of...

Page 64: ...ow Red DO_11 O Output 11 A10 Pink Red DO_09 O Output 9 A11 Orange Red DO_07 O Output 7 A12 Gray Red DO_05 O Output 5 A13 White Red DO_03 O Output 3 A14 Yellow Red DO_01 O Output 1 A15 Pink Red DI_15 I...

Page 65: ...Black DO_02 O Output 2 B14 Yellow Black DO_00 O Output 0 B15 Pink Black DI_14 I Input 14 B16 Orange Black DI_12 I Input 12 B17 Gray Black DI_10 I Input 10 B18 White Black DI_08 I Input 8 B19 Yellow B...

Page 66: ...input or phase Z pulse Latch input or phase Z pulse Digital input Digital input Digital output External input signals External input signals External output signals Phase B 24 VDC 24 VDC Fuse blown de...

Page 67: ...DI_06 DI_07 DI_00 A23 B22 A22 B21 A21 B20 A20 B19 A19 24 VDC Digital input R R External input signals DI_COM1 DI_09 DI_10 DI_11 DI_12 DI_13 DI_14 DI_15 DI_08 B23 B18 A18 B17 A17 B16 A16 B15 A15 24 VD...

Page 68: ...are 32 digital inputs DI and 32 digital outputs DO sink mode outputs for the digital I O function Indicators The following table shows the status of LIO 04 05 Module LED indicators Indicator Name Indi...

Page 69: ...dicators When DI_00 to DI_07 turn ON corresponding indicators LD1 to LD8 are lit 2 Digital input indicators When DI_08 to DI_15 turn ON corresponding indicators LD1 to LD8 are lit 3 Digital output ind...

Page 70: ...k mode source mode input Isolation Method Photocoupler PS2805 4 Input Voltage 24VDC 19 2 to 28 8V Input Current 4 1 mA typ ON Voltage Current 15VDC min 2 0 mA min OFF Voltage Current 5VDC min 1 0 mA m...

Page 71: ...ON 0 5 ms Max OFF 1 ms Max Number of Commons 1 per 8 outputs Protection Circuit The fuses are not for circuit protection They are for fire protection at output shorts Attach a fuse externally to each...

Page 72: ...1 23 25 DICOM_1 DI_02 DI_06 DI_08 DI_12 N C DO_02 24V_1 DO_06 DO_08 N C DO_12 N C 26 28 30 32 34 36 38 40 42 44 46 48 50 N C DI_03 DI_07 DI_09 DI_13 N C DO_03 N C DO_07 DO_09 OV_2 DO_13 OV_2 27 29 31...

Page 73: ...Digital input 1 17 shared with interrupt input 28 White DI_03 19 I I Digital input 3 19 29 Yellow DI_05 21 I I Digital input 5 21 30 Pink DI_07 23 I I Digital input 7 23 31 Orange N C 32 Gray DI_09 25...

Page 74: ...I_02 DI_06 DI_08 DI_12 N C DO_02 24V_1 DO_06 DO_08 N C DO_12 N C 26 28 30 32 34 36 38 40 42 44 46 48 50 N C DI_03 DI_07 DI_09 DI_13 N C DO_03 24V_1 DO_07 DO_09 OV_2 DO_13 N C 27 29 31 33 35 37 39 41 4...

Page 75: ...17 28 White DI_03 19 I I Digital input 3 19 29 Yellow DI_05 21 I I Digital input 5 21 30 Pink DI_07 23 I I Digital input 7 23 31 Orange N C 32 Gray DI_09 25 I I Digital input 9 25 33 White DI_11 27 I...

Page 76: ...MC IO2303 5V 24 VDC Input 0 Input 1 Input 6 Input 7 24 VDC 6 7 32 10 35 1 2 27 5 30 CN1 connector pin No Com mon 1 Com mon 2 Input 8 Input 9 Input 14 Input 15 Internal circuit 5 6 k Photocoupler R R P...

Page 77: ...nput 17 Input 22 Input 23 24 VDC 6 7 32 10 35 1 2 27 5 30 CN2 connector pin No Com mon 3 Com mon 4 Input 24 Input 25 Input 30 Input 31 Internal circuit 5 6 k Photocoupler R R Photocoupler 38 12 13 41...

Page 78: ...nput 0 Input 1 2 27 Input 6 Input 7 5 30 6 7 32 Input 8 Input 9 10 35 Input 14 Input 15 JEPMC IO2304 DC24V 5V 5 6 k Photocoupler Internal circuit R R L L L L L L 15 12 Output 0 37 Output 1 13 Output 2...

Page 79: ...Input 23 5 30 6 7 32 Input 24 Input 25 10 35 Input 30 Input 31 JEPMC IO2304 24 VDC 5V 5 6 kW Photocoupler Internal circuit R R L L L L L L 15 12 Output 16 37 Output 17 13 Output 18 38 24 VDC 41 17 42...

Page 80: ...ector LED Indicators and Switch Settings The ALM light indicates the following conditions Fuse fault ASIC error A phase disconnect B phase disconnect DANGER When converting equipment from the prior ge...

Page 81: ...t OFF 0 1mA Max ON OFF Time ON 0 25ms Max OFF 1ms Max Protection Classification Unprotected output Error Detection Blown fuse detection Analog Input Number of Channels 1 Isolation Non isolated Analog...

Page 82: ...connector wiring DC24V 20 Input Current DC24V 11mA TYP DC12V 12mA TYP DC5V 13mA TYP 4 1mA TYP ON Voltage DC24V 17V Min DC12V 9V Min DC5V 3 9V Min 15V Min OFF Voltage DC24V 1 6V Max DC12V 1 1V Max DC5...

Page 83: ...Isolation External Power Supply Voltage DC24V 20 Output Current 100mA Max Leak Current at OFF 0 1mA Max ON Time OFF Time ON 0 25ms Max OFF 1ms Max Number of Commons 1 Protection Circuit The fuses are...

Page 84: ...10 0V cannot be assured Item Specification Analog Input Range 10 to 10V Number of Input Channels 1 Isolation Non isolated Maximum Rated Input 15V Input Impedance Approx 20k Resolution 16 bit 31276 to...

Page 85: ...ns of the LIO 06 analog output circuit are shown below Analog Output Circuit Connection Example Item Specification Output Range 10 to 10V Number of Output Channels 1 Isolation Non isolated Maximum Per...

Page 86: ...circuit are shown below Analog Output Value Output Register Value 10 5V 32768 10 0V 31276 5 0V 15638 0 0V 0 5 0V 15638 10 0V 31276 10 5V 32767 Item Specification Number of Encoders 1 channel A B C Pha...

Page 87: ...nector RoHS compatible Mating Connector 10150 3000VE Sumitomo 3M Connector unit 10150 3000PE Sumitomo 3M Connector Unit RoHS compatible 10350 52A0 008 Sumitomo 3M Shell screw lock type 10350 52F0 008...

Page 88: ...O_06 Digital Output 6 25 Pink Continuous DO_GND Digital Output Common Ground 26 Orange AO_GND Analog Output Ground 27 Gray AI_GND Analog Input Ground 28 White N C 29 Yellow PB B_Pulse 30 Pink PB B_Pul...

Page 89: ...0 10V V 10 10V FG External Device 5V 0V Pulse Generator FG L L L L L L L L External Input Signal External Output Signal 26 2 27 4 5 29 30 6 31 10 34 9 35 13 38 14 15 16 17 39 40 41 42 20 45 21 22 23 2...

Page 90: ...ass 85 g Item 218IF Y1 Interface RS 232 D sub 9 Ethernet RJ 45 Transmission distance 15 m 100 M segment 500m in total extension Transmission speed Configurable between 9600 and 57600 bps 10 Mbps Acces...

Page 91: ...ub 9pin Socket 17LE 13090 27D2BC FA DDK Engagement connector D sub 9pin Plug 17JE 23090 02 D8B Another DDK Pin layout Number Signal name I O Remarks Number Signal name I O Remarks 1 FG O Protective gr...

Page 92: ...92 YASKAWA America Inc MP2300iec Hardware Manual YAI SIA IEC 2R 21 Terminal Block Kits 21 Terminal Block Kits CBK U MP2A xx Terminal Block Kit for LIO 01 LIO 02...

Page 93: ...1 B5 DO_COM Output 0V common B17 DI_10 Input 10 A6 DO_24V Digital output 24V supply A18 DI_09 Input 9 B6 DO_24V Digital output 24V supply B18 DI_08 Input 8 A7 DO_15 Output 15 A19 DI_07 Input 7 B7 DO_1...

Page 94: ...21 Terminal Block Kits 94 YASKAWA America Inc MP2300iec Hardware Manual YAI SIA IEC 2R CBK U MP2B xx Terminal Block Kit for LIO 04 LIO 05 LIO 06...

Page 95: ...ital output 28 DO_04 Digital output 4 24 DO_14 Digital output 14 DO_30 Digital output 30 DO_06 Digital output 6 25 DO_GND Digital output 0V common 26 AO_GND Analog output ground 27 DI_01 Digital input...

Page 96: ...21 Terminal Block Kits 96 YASKAWA America Inc MP2300iec Hardware Manual YAI SIA IEC 2R CBK U MP2C xx Terminal Block Kit for IO2310 IO2330 64 Point I O Module...

Page 97: ...9 Output 19 OUT51 Output 51 A10 IN18 Input 18 IN50 Input 50 OUT18 Output 18 OUT50 Output 50 B10 IN17 Input 17 IN49 Input 49 OUT17 Output 17 OUT49 Output 49 A11 IN16 Input 16 IN48 Input 48 OUT16 Output...

Page 98: ...OPER Shield tied back at terminal block b SMC 3010 Connector Case Terminal Block PROPER Shield connected across terminal block Shields tied back at device a PROPER Shields of field cables grounded at...

Page 99: ...troller in the brower s address bar 4 Under the Maintenance section at the left of the screen select Upgrade Firmware 5 Browse the appropiate firmware zip file 6 Press the upload button 7 When the con...

Page 100: ...23 Firmware Upgrade Procedure 100 YASKAWA America Inc MP2300iec Hardware Manual YAI SIA IEC 2R This Page Intentionally Blank...

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Page 102: ...12F Carlton Bld No 21 HuangHe Road HuangPu Distr ict Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza...