YASKAWA P1000, Safety Precautions

Page 1: ...U 03B Models 200 V Class 3 4 to 175 HP ND 400 V Class 3 4 to 1000 HP ND 600 V Class 1 to 250 HP ND To properly use the product read these precautions and refer to the CD ROM packaged with the product...

Page 2: ...se without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve...

Page 3: ...nstallation set up troubleshooting and maintenance CD part number TOECC71061615 The 1000 Series CD ROM contains the P1000 Technical Manual No SIEPYAIP1U01 and additional 1000 Series manuals i 1 GENERA...

Page 4: ...to transportation health care space aviation atomic power electric power or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office WARNING Inj...

Page 5: ...ng to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or fatal injury or damage to the...

Page 6: ...onductor complies with technical standards and local safety regulations Because the leakage current exceeds 3 5 mA in models 4A0414 and larger IEC EN 61800 5 1 states that either the power supply must...

Page 7: ...in the drive Do not operate damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts If a fuse i...

Page 8: ...cularly long wiring distances High Speed Operation NOTICE Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed Contact the motor...

Page 9: ...greater than 1 96 m s2 0 2 G while it is suspended by the cables Failure to comply may result in serious injury or death from falling equipment Do not attempt to flip the drive over or leave the drive...

Page 10: ...direct sunlight Altitude 1000 m or lower up to 3000 m with derating Vibration 10 to 20 Hz at 9 8 m s2 32 15 ft s2 1 20 to 55 Hz at 5 9 m s2 19 36 ft s2 Models 2A0004 to 2A0211 4A0002 to 4A0165 and 5A0...

Page 11: ...ile it is suspended by the wires Do not attempt to flip the drive over while it is suspended by the wires n Horizontal Suspension of Drive Models 2A0360 2A0415 and 4A0250 to 4A0675 To make a wire hang...

Page 12: ...e top panel Eye bolt Figure i 3 Eye Bolt Repositioning 2 Pass wire through the holes of all four eye bolts A B C A Eye bolt B Wires C Suspending angle 50 or greater Figure i 4 Suspension Wire Angle Ex...

Page 13: ...120 mm minimum D Airflow direction Figure i 6 Correct Installation Spacing Note IP20 NEMA Type 1 enclosure and IP00 Open Type enclosure models require the same amount of space above and below the driv...

Page 14: ...op protective covers of all drives as shown in Figure i 8 when mounting IP20 NEMA Type 1 enclosure drives side by side Figure i 8 IP20 NEMA 1 Side by Side Mounting in Enclosure u Drive Dimensions NOTI...

Page 15: ...is used for protection in case of direct or indirect contact always use a type B GFCI according to IEC EN 60755 WARNING Electrical Shock Hazard Do not operate equipment with covers removed Failure to...

Page 16: ...when a fault occurs in any external equipment such as braking resistors Failure to comply may cause resistor overheating fire and injury to personnel CAUTION Do not carry the drive by the front cover...

Page 17: ...the control terminals which may damage the drive To get the full performance life out of the electrolytic capacitors and circuit relays refrain from switching the drive power supply off and on more t...

Page 18: ...to comply may cause death or serious injury NOTICE When using the automatic fault restart function with wiring designed to shut off the power supply upon drive fault make sure the drive does not trigg...

Page 19: ...ne twisted pair shielded line main circuit terminal control circuit terminal R L1 S L2 T L3 R S T Main Switch Fuse EMC Filter M3 M4 Multi function relay output Zero Speed H2 02 250 Vac max 1 A 30 Vdc...

Page 20: ...This voltage source supplies a maximum current of 150 mA 6 The maximum output current capacity for the V terminal on the control circuit is 20 mA Never short terminals V and AC as it can cause errone...

Page 21: ...mply with proper wiring practices may cause the motor to run in reverse if the phase order is backward NOTICE Do not connect phase advancing capacitors or LC RC noise filters to the output circuits Fa...

Page 22: ...o identify the cause Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified Install a fuse on the input side to protect drive wiring and prevent other...

Page 23: ...voltage V 3 wire resistance km wire length m current A 10 3 Refer to instruction manual TOBP C720600 00 for braking transistor option or braking resistor option wire gauges Use terminals 1 and when c...

Page 24: ...10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 10 12 to 10 1 2 12 to 10 B1 B2 14 to 10 10 1 12 to 10 2A0030 R L1 S L2 T L3 8 10 to 6 M4 2 1 to 2 3 18 6 to 20 4 U T1 V T2 W T3 8 10 to 6 1 2 10 to 6 B1 B2...

Page 25: ...0 1 1 to 4 0 3 1 0 to 4 0 4 4 to 2 2A0211 R L1 S L2 T L3 1 0 2P 1 0 to 2 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 1 0 2P 1 0 to 2 0 1 1 to 4 0 3 1 0 to 4 0 4 4 to 1 0 2A0250 R L1 S L2 T L3 3 0 2P 3 0...

Page 26: ...crew Size Tightening Torque N m lb in 4A0002 4A0004 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 12 1 14 to 12 4A0005 4A0007 4A0009 R L1...

Page 27: ...8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 3 4 to 3 1 4 to 1 B1 B2 6 to 3 6 6 4A0088 R L1 S L2 T L3 2 3 to 1 0 M8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 2 3 to 1 0 1 3 to 1 0 3 6 to 1 0 4 6 to 4 4A0103 R L1 S...

Page 28: ...0 1 1 0 to 300 3 1 0 to 300 1 0 1 0 to 300 4A0675 R L1 S L2 T L3 300 4P 4 0 to 300 M12 32 to 40 283 to 354 U T1 V T2 W T3 300 4P 4 0 to 300 1 1 0 to 300 3 1 0 to 300 2 0 2 0 to 300 4A0930 R L1 S L2 T...

Page 29: ...T L3 10 10 to 6 M5 3 6 to 4 0 31 8 to 35 4 U T1 V T2 W T3 10 10 to 6 1 2 10 to 6 B1 B2 10 to 8 2 7 to 3 0 23 9 to 26 6 8 12 to 8 M6 5 4 to 6 0 47 8 to 53 1 5A0022 R L1 S L2 T L3 8 10 to 6 M5 3 6 to 4...

Page 30: ...T L3 3 0 2 0 to 300 M10 18 to 23 159 to 204 U T1 V T2 W T3 3 0 2 0 to 300 1 3 0 to 4 0 3 1 0 to 2 0 3 4 to 300 5A0192 R L1 S L2 T L3 300 2 0 to 600 M12 32 to 40 283 to 354 U T1 V T2 W T3 250 2 0 to 6...

Page 31: ...A 4 AD 900 TP 003 100 054 028 12 R5 5 4 TP 005 100 054 029 10 2A0012 14 14 M4 R2 4 YA 4 AD 900 TP 003 100 054 028 12 12 R5 5 4 TP 005 100 054 029 10 2A0018 14 M4 R2 4 YA 4 AD 900 TP 003 100 054 028 12...

Page 32: ...00 051 562 300 2P 300 2P 350 2P 350 2P 180 L12 TD 327 TD 314 TP 200 100 066 688 400 2P 200 L12 100 051 564 500 2P 325 12 TD 328 TD 315 TP 325 100 051 277 600 2P 400 V Class 4A0002 4A0004 4A0005 4A0007...

Page 33: ...2 TP 038 100 051 556 1 2P 3 0 2P 80 L10 TD 227 TD 214 TP 080 100 051 557 4 0 R100 10 TD 228 TD 214 TP 100 100 051 269 250 R150 10 TD 229 TD 215 TP 150 100 051 272 300 4A0250 1 2P M10 38 L10 YF 1 YET 1...

Page 34: ...0 3 0 8P M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 8P 100 L12 TD 324 TD 312 TP 100 100 051 560 250 8P 150 L12 TD 325 TD 313 TP 150 100 051 562 300 8P 4A1200 4 0 8P M12 100 L12 YF...

Page 35: ...ent NOTICE Do not share the ground wire with other devices such as welding machines or large current electrical equipment Improper equipment grounding could result in drive or equipment malfunction du...

Page 36: ...tion input 1 Closed Forward run Open Stop Photocoupler 24 Vdc 8 mA Refer to Sinking Sourcing Mode for Digital Inputs on page 41 S2 Multi function input 2 Closed Reverse run Open Stop S3 Multi function...

Page 37: ...tput terminals on the drive Text in parenthesis indicates the default setting for each multi function output Table i 10 Control Circuit Output Terminals Type No Terminal Name Function Function Signal...

Page 38: ...uit wiring terminals R L1 S L2 T L3 B1 B2 U T1 V T2 W T3 1 2 and other high power lines Improper wiring practices could result in drive malfunction due to electrical interference NOTICE Separate wirin...

Page 39: ...wires preparing wire ends as shown in Figure i 16 and connect the shield to the ground terminal of the drive A E B C D A Drive side B Insulation C Control device side D Shield sheath insulate with tap...

Page 40: ...S3 S4 S5 S6 S7 S8 SN SC SP V AC A1 A2 A3 FM AM AC 24V RP AC M1 M2 M3 M4 MD ME MF MA MB MC Selection V AM FM I Jumper S5 Terminal AM FM Signal DIP Switch S2 RS 422 485 Termination Resistor Off On Jump...

Page 41: ...l of the pulse output signal depends on the external voltage applied The voltage must be between 12 and 15 Vdc The load resistance must be adjusted so that the current is lower than 16 mA External Pow...

Page 42: ...erature Coefficient PTC Thermistor Connect a motor PTC can to an analog input of the drive for motor overheat protection The motor overheat alarm level triggers an oH3 alarm and the drive continues th...

Page 43: ...Output Current Output Terminal AM AM FM V I AM FM V I Terminal FM AM FM V I AM FM V I Table i 17 Parameter H4 07 and H4 08 Details No Parameter Name Description Setting Range Default Setting H4 07 Ter...

Page 44: ...LED is on when the drive is operating the motor flashes during deceleration to stop or when the frequency reference is 0 flashes quickly the drive is disabled by a DI the drive was stopped using a fa...

Page 45: ...ays cause the drive to stop the motor even if a Run command is active at any external Run command source To disable the STOP key priority set parameter o2 02 to 0 2 The LO RE key can only switch betwe...

Page 46: ...02 oPr U2 03 0 00Hz DRV Fault Trace JOG FWD FWD REV Rdy JOG FWD FWD REV JOG FWD FWD FWD FWD FWD FWD REV Modified X Parameters LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF YASKAWA P1000...

Page 47: ...meters Adjust application settings if necessary Check the machine operation and verify parameter settings Drive is ready to run the application Energy Savings b8 01 1 or Speed Estimation Search b3 24...

Page 48: ...rrent T1 04 A YES YES Motor rated frequency T1 05 Hz YES Number of motor poles T1 06 YES Motor rated Speed T1 07 r min YES Motor iron loss T1 11 W YES WARNING Electrical Shock Hazard High voltage will...

Page 49: ...priate values required by the application If necessary S curves can be activated in the C2 oo parameters for softer accel decel start and end u Reference and Run Source The drive has a LOCAL and a REM...

Page 50: ...to set up the output value of the analog monitor outputs and to adjust the output signal levels When changing signal levels in parameter H4 07 H4 08 make sure jumper S5 is set accordingly u Test Run P...

Page 51: ...escription C6 02 Carrier Frequency Selection 1 2 0 kHz 2 5 0 kHz 4 0 kHz 3 8 0 kHz 6 0 kHz 4 10 0 kHz 8 0 kHz 5 12 5 kHz 10 0 kHz 6 15 0 kHz 12 0 kHz 7 Swing PWM1 Audible sound 1 8 Swing PWM2 Audible...

Page 52: ...al A1 is at 0 V No Name Description H3 17 Terminal A2 Offset Adds an offset when the analog signal to terminal A2 is at 0 V H3 18 Terminal A3 Offset Adds an offset when the analog signal to terminal A...

Page 53: ...occur GF LF oC ov PF rH rr oL1 oL2 oL3 oL4 STo Uv1 No Name Description L6 01 Torque Detection Selection 1 0 Disabled 1 oL3 detection only active during speed agree operation continues after detection...

Page 54: ...before the capacitors have fully discharged Failure to comply could result in death or serious injury Before servicing disconnect all power to the equipment The internal capacitor remains charged even...

Page 55: ...F6 03 is set to a value other than 3 Remove the cause of the external fault Remove the external fault input from the PLC Problem with the PLC program Check the PLC program and correct problems Forward...

Page 56: ...general purpose motor is driven below the rated speed with a high load Reduce the load Increase the speed If the motor is supposed to operate at low speeds either increase the motor capacity or use a...

Page 57: ...r specifications If there is no problem with the power supply to the main circuit check for problems with the main circuit magnetic contactor The main circuit capacitors are worn Check the maintenance...

Page 58: ...he input option card to the drive The Run command is assigned to an option card b1 02 3 and an input option card is not connected to the drive Frequency reference is assigned to the pulse train input...

Page 59: ...uto Tuning and enter the correct information Motor output power and motor rated current settings T1 02 and T1 04 do not match Check the drive and motor capacities Correct the settings of parameters T1...

Page 60: ...Assuming it is acceptable for the application to rotate in reverse set b1 04 to 0 and then perform Inertia Tuning u Fault Reset Methods When a fault occurs the cause of the fault must be removed and t...

Page 61: ...oop crimp terminal recommendations Wire Gauges and Tightening Torques Refer to Main Circuit Wire Gauges and Tightening Torque on page 23 Closed Loop Crimp Terminal Recommendations Refer to Closed Loop...

Page 62: ...011 7 5 14 25 20 40 FWH 90B 90 4A0018 10 20 40 35 60 FWH 80B 80 4A0023 15 24 45 40 70 FWH 100B 100 4A0031 20 38 75 60 110 FWH 125B 125 4A0038 25 44 75 75 125 FWH 200B 200 4A0044 30 52 100 90 150 FWH 2...

Page 63: ...Bussman FWH and FWP are required for UL compliance Select FWH for 200 V Class and 400 V Class models and FWP fuses for 600 V models 5 Class L fuse is also approved for this rating n Low Voltage Wirin...

Page 64: ...protection characteristics for a standard self cooled motor with limited cooling capabilities when running below the rated speed The motor overload detection level oL1 is automatically reduced when ru...

Page 65: ...urs during continuous operation at 100 Motor current E2 01 100 motor current 10 7 3 1 0 4 0 1 0 100 150 200 Figure i 27 Motor Overload Protection Time u Precautionary Notes on External Heatsink IP00 O...

Page 66: ...his drive has been tested according to European standard IEC EN 61800 5 1 and it fully complies with the Low Voltage Directive To comply with the Low Voltage Directive be sure to meet the following co...

Page 67: ...ion and adjustment when the application requires changing the drive carrier frequency from factory defaults u Temperature Derating To ensure the maximum performance life the drive output current must...

Page 68: ...Chassis Enclosure 30 10 40 50 Drive Rating L8 12 Ambient temp C L8 35 1 Side by Side Mounting Figure i 29 Ambient Temperature and Installation Method Derating u Altitude Derating The drive standard ra...

Page 69: ...ed programs and V f preset patterns possible Main Control Functions Droop Control Feed Forward Control Momentary Power Loss Ride Thru Speed Search Overtorque Undertorque Detection Torque Limit 17 Step...

Page 70: ...tings Specifications may vary with different motors and with changing motor temperature Contact Yaskawa for consultation 2 Disable Stall Prevention during deceleration L3 04 0 when using a regenerativ...

Page 71: ...i 9 European Standards YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive P1000 Safety Precautions 71...

Page 72: ...sections for Keypad Operation Start up Parameter Table and Troubleshooting Removed Parameter Setting Reference Table July 2013 2 Electrical Installation Standards Compliance Content arrangement of th...

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Page 74: ...ong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 2000...