YASKAWA PG-Z2 Instructions Manual Download

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Installation Procedure (cont’d)

Option

Card

Option

Card

Grounding

Terminals

PG-Z2

Option

Card

* Option Clip Prevents Option

Boards C and D from Rising

Mounting

Spacer

Grounding

Lead

Option

Clip *

4CN Connector

7CN Connector

Figure 3. Installation of Dual Encoder (PG) Card (PG-Z2)

CAUTION

Be sure the PG wiring is clear of the enclosure when reinstalling the cover.

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AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr

Summary of Contents for PG-Z2

Page 1: ...e instructions thoroughly and retain for future reference Package Contents Name Part No Code No Dual Encoder PG Feedback Card PG Z2 PG Z2 73600 A0251 Spacer SRNT41028 9 Instructions EZZ009533 YASKAWA AUDIN 7 bis rue de Tinqueux 51100 Reims France Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www audin fr Email info audin fr ...

Page 2: ...AUDIN 7 bis rue de Tinqueux 51100 Reims France Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www audin fr Email info audin fr ...

Page 3: ...re proper operation and to avoid malfunctions Caution The option card uses a CMOS IC chip Be careful when handling When removing the option card from the drive for transportation or storage the card should be placed in the anti static package it was received in DO NOT alter wiring or connect or disconnect connectors while equipment power is ON Failure to observe these cautions may result in injury...

Page 4: ...lowing items upon receipt 1 Check that the product code 73600 A0251 and part number PG Z2 labeled on the actual card correspond to product ordered 2 Check for damage caused during transportation 3 Report any damages or shortages to the commercial carrier who transported the products Report any material or manufacturing defects on the c ard to your Yaskawa representative 3 AUDIN 7 bis rue de Tinque...

Page 5: ... manual The marker pulse may be needed depending on the software The PG Z2 option card is compatible with the F7 and G7 Yaskawa drives The G5 is not compatible and uses the PG W2 option card instead Z Pulse Z Pulse B Pulse B Pulse A Pulse A Pulse 0 Volt 5 or 12 Volt 1 2 3 4 5 6 7 8 9 7 3 6 5 4 2 1 5 6 7 1 2 4 3 B Pulse Z Pulse Z Pulse A Pulse B Pulse A Pulse 0 Volt B Pulse Z Pulse Z Pulse A Pulse ...

Page 6: ...et voltage supply switch S9 to the voltage required to operate your encoder PG Default is 5 volts Maximum current available for encoder PG operation is 200mA Check your encoder PG manual for your encoder s PG requirements When supplying power to two encoders using the PG Z2 ensure that the total current is less than 200mA 3 2 Terminal block TA3 is the encoder output which passes through one of the...

Page 7: ...e top edge of the control board see Figure 3 Some Drive models have two closely spaced mounting holes Insert the spacer into the hole closest to the 7CN connector on the control board Insertion of the spacer into the incorrect hole WILL NOT provide proper alignment with the option card s mounting hole 4 Position the bottom edge of the option card into the mounting bracket on the control board s te...

Page 8: ...om Rising Mounting Spacer Grounding Lead Option Clip 4CN Connector 7CN Connector Figure 3 Installation of Dual Encoder PG Card PG Z2 CAUTION Be sure the PG wiring is clear of the enclosure when reinstalling the cover 7 AUDIN 7 bis rue de Tinqueux 51100 Reims France Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www audin fr Email info audin fr ...

Page 9: ...B Forward Direction Default output voltage set to 5 volts TA1 Terminals 1 2 5 or 12V 200mA max Set Output Voltage at Switch S9 Verify voltage required for your Encoder PG E E Ground Lead CASE software may alter this function Consult standard software Output can be adjusted TA3 terminal output defaults to TA1 with with some Custom CASE software consult 0V 0V Common Pulse B Pulse Z 0V P P P Twisted ...

Page 10: ...G input Line driver only Signal input RS 422 Level 1 2 A Pulse 3 4 B Pulse 5 6 Z Pulse TA3 7 Common Encoder Pulse generator PG signal output Signal type determined by CN 4 6 Default signal is Primary Encoder TA1 TA4 Shielded sheath connection terminal Not required for standard software May be required for custom software Table 1 Terminal Functions of PG Z2 Terminal Symbol Terminal Screw Clamping T...

Page 11: ...st be 164 ft 50m or less Be sure the PG wiring is clear of the enclosure when reinstalling thecover Outer Jacket Shielded Sheath Connect to terminal TA4 on PG Z2 card Do not connect or ground sheild at this end Insulate these parts with insulting tape Encoder PG End PG Z2 Connection Figure 5 Shielded wire termination mm2 AWG I amps VAC Thin 1 16 12 125 Solid Wire 1 5 16 12 125 UL 22 16 10 300 CSA ...

Page 12: ... on wire leads connected to the PG Z2 Notes on selecting cables Cable that is too thick will apply pressure to the option card and may lead to failure Cable that is too thin will produce poor electrical contact and conductor may break 11 AUDIN 7 bis rue de Tinqueux 51100 Reims France Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www audin fr Email info audin fr ...

Page 13: ...parate power supply See Figure 6 TA4 9 8 7 4 6 5 3 2 TA1 1 Encoder PG IP12 5 or 12V IG 0V A A B B Z Z PG Z2 0V 12V Auxiliary Encoder PG Power Supply AC IG 0V Figure 6 Connection example with encoder PG when using separate power supply The PG Z2 card requires a quadrature with compliments type signals from the encoder PG Quadrature Signal A quadrature signal is one that lags the primary signal by 9...

Page 14: ...le a 12V encoder has a low voltage level of 0V and a high voltage level of 24V as measured by the PG Z2 The A and B quadrature signals each have their own compliment and if any one of the four signals is missing the drive cannot accurately detect encoder PG speed or direction 3 to 12V Signal A Pin 3 0V Primary Signal Complement Quadrature Signal 90 Complement 0V Signal A Pin 4 3 to 12V 0V Signal B...

Page 15: ...to 50 10 X X O X O X PG Deviation Time F1 11 Excessive speed deviation detection delay time 0 to 10s 0 5s X X O X O X PG Gear Teeth 1 F1 12 No of gear teeth 1 0 to 1000 0 X X O X X X PG Gear Teeth 2 F1 13 No of gear teeth 2 0 to 1000 0 X X O X X X PGO Detect Time F1 14 PGO detection time 0 to 10s 2sec X X O X O X PG Option Setup Speed Detection Filter Selection F7 only F1 15 Speed detection filter...

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