YASKAWA PROFINET V1000, Product Transition Manual

Page 1: ...er to the GA500 Selection Guide No SL GA500 01 for a list of all available models Catalog Code GA50U 240 V Single Phase Input 1 6 to 5 HP 240 V Three Phase Input 1 6 to 30 HP 480 V Three Phase Input 1...

Page 2: ......

Page 3: ...lified personnel familiar with AC drive installation Follow local electrical codes during replacement and installation 1 MODEL IDENTIFICATION 4 2 REPLACEMENT GA500 DRIVE SELECTION 5 3 DIMENSIONS AND A...

Page 4: ...A Standard Model V1000 Drive GA500 Drive Enclosure Type A IP00 Open Chassis B IP20 Open Chassis F IP20 NEMA Type 1 G NEMA 4X IP66 J IP20 Finless L IP00 Finless Environmental Specification A Standard...

Page 5: ...Models Table 2 Three Phase 240 V Models V1000 Model CIMR VU Rated Output Heavy Duty HD Amps Rated Output Normal Duty ND Amps GA500 Catalog Code GA50U Rated Output Heavy Duty HD Amps Rated Output Norma...

Page 6: ...0 Catalog Code GA50U Rated Output Heavy Duty HD Amps Rated Output Normal Duty ND Amps 4A0001 1 2 1 2 4001 1 2 1 2 4A0002 1 8 2 1 4002 1 8 2 1 4A0004 3 4 4 1 4004 3 4 4 1 4A0005 4 8 5 4 4005 4 8 5 4 4A...

Page 7: ...mensions and Enclosure Kits V1000 UL Type 1 Enclosure GA500 IP20 Protected Chassis V1000 Frame V1000 Model GA500 Frame GA500 Catalog Code GA50U_ GA500 UL Type 1 Enclosure Kit V1000 UL Type 1 Enclosure...

Page 8: ...A0056 6 2056 ZBAA GA50V6 1 11 42 x 7 09 x 6 42 11 81 x 7 09 x 5 63 13 39 x 7 09 x 5 63 17 2A0069 7 2070 ZBAA GA50V7 1 14 09 x 8 66 x 7 36 13 78 x 8 66 x 7 36 15 87 x 8 66 x 7 36 7 2082 13 78 x 8 66 x...

Page 9: ...6 6 FWH 25A14F 25 BA0002 A6T10 10 FWH 25A14F 25 BA0004 A6T20 20 FWH 60B 60 BA0006 A6T40 40 FWH 80B 80 BA0010 A6T40 40 FWH 100B 100 BA0012 A6T50 50 FWH 125B 125 BA0018 A6T80 80 FWH 175B 175 Three Phase...

Page 10: ...he power supply The built in short circuit protection of the drive does not provide branch circuit protection The user must provide branch circuit protection as specified by the National Electric Code...

Page 11: ...1000 to GA500 Transition Guide 11 4031 50 FWH 125B 125 4038 60 FWH 175B 175 4044 70 FWH 200B 200 4060 100 FWH 200B 200 GA500 Catalog Code GA50U_ Fuse Type Class J T and CC Time delay Rated Current A F...

Page 12: ...hexagonal tool must be used when wiring the terminal When stranded wire is used wire it so that no loose wire strands protrude out of the connection Do not excessively twist stranded wire Do not sold...

Page 13: ...al location and appearance differs slightly between V1000 and GA500 Use this section to understand differences to prepare for wiring the GA500 Refer to Figure 2 for V1000 Main Circuit and Motor Circui...

Page 14: ...00 Main Circuit and Motor Circuit Terminal Layout by Model Models GA50UB001 B002 B004 Models GA50U2001 2002 2004 2006 Models GA50UB006 B010 Models GA50U2012 4001 4002 4004 4005 4007 4009 Model GA50UB0...

Page 15: ...your nearest sales representative if the recommended wire gauge for the peripheral devices or options are out of the range of the applicable gauge for the drive GA500 Grounding WARNING Electrical Sho...

Page 16: ...14 to 10 2010 R L1 S L2 T L3 14 14 to 12 8 U T1 V T2 W T3 14 14 to 10 U T1 V T2 W T3 14 14 to 12 8 1 2 14 to 10 1 2 12 14 to 10 8 B1 B2 14 to 10 B1 B2 14 14 to 12 8 Ground 10 14 to 10 Ground 10 14 to...

Page 17: ...14 14 to 12 8 1 2 14 14 to 12 8 B1 B2 14 14 to 12 8 Ground 10 14 to 10 4A0005 4A0007 4A0009 R L1 S L2 T L3 14 14 to 10 4005 4007 4009 R L1 S L2 T L3 14 14 to 12 8 U T1 V T2 W T3 14 14 to 10 U T1 V T2...

Page 18: ...L1 S L2 T L3 6 12 to 6 10 U T1 V T2 W T3 8 10 to 6 U T1 V T2 W T3 8 12 to 6 10 1 2 10 to 6 1 2 4 10 to 2 18 B1 B2 10 to 8 B1 B2 10 14 to 6 10 Ground 6 10 to 6 Ground 6 10 to 6 4044 R L1 S L2 T L3 4 10...

Page 19: ...GA500 Refer to the GA500 Installation Primary Operation Manual or Technical Reference for more details and precautions when wiring the GA500 control circuit terminals Control Circuit Terminal Layout...

Page 20: ...nd 10 or less 400 V class 100 or less 200 V class Digital output 250 Vac 10 mA to 1 A 30 Vdc 10 mA to 1 A default setting Option card connector Fault MA P1 MB MC P2 MP PC During Run photocoupler 1 Fre...

Page 21: ...6 Control Circuit Wiring YASKAWA America Inc PL GA500 01 YASKAWA AC Drive V1000 to GA500 Transition Guide 21 Figure 7 Figure 7 GA500 Connection Diagram GA500 AC Microdrive...

Page 22: ...nput selection 6 Multi step speed reference 2 S7 S7 Multi function digital input selection 7 Jog command SN Multi function digital input power supply 0 V Multi function digital input power supply 24 V...

Page 23: ...oltage or input current Selected by DIP switch S1 and H3 09 0 to 10 Vdc 20 k Resolution 1 1000 4 to 20 mA 250 or 0 to 20 mA 250 Resolution 1 500 Voltage input or current input Use DIP switch S1 and H3...

Page 24: ...or common 0 V 0 V PS External 24 V power supply input Supplies backup power to the drive control circuit keypad and option board 21 6 Vdc to 26 4 Vdc 700 mA AC External 24 V power supply ground 0 V Se...

Page 25: ...PC MP AM AC S S R R IG M2 0 22 to 0 25 1 9 to 2 2 0 75 18 Stranded wire 0 25 to 1 0 24 to 18 Solid wire 0 25 to 1 5 24 to 16 0 25 to 0 5 24 to 20 0 5 20 MA MB MC M3 0 5 to 0 6 4 4 to 5 3 0 75 18 Stra...

Page 26: ...put signal selection for voltage or current for terminal A2 V left position Voltage input 0 to 10 V I right position Current input 4 to 20 mA or 0 to 20 mA default setting S2 MEMOBUS Modbus terminatio...

Page 27: ...13 GA500 Switch and Jumper Settings Switch or Jumper GA500 Terminal Default Setting Value DIP Switch Setting Description DIP SW S1 A2 I current input Sets the input method for terminal A2 voltage or...

Page 28: ...l is a Windows based PC program designed to make commissioning and troubleshooting of Yaskawa drives as simple as possible DriveWizard Industrial provides user friendly tools for viewing manipulating...

Page 29: ...7 Transfer of Parameter Settings YASKAWA America Inc PL GA500 01 YASKAWA AC Drive V1000 to GA500 Transition Guide 29...

Page 30: ...arameters between V1000 and GA500 but it is very useful for commissioning GA500 drives with your smartphone or tablet Start up adjust and monitor Yaskawa GA500 AC drives with your smartphone or tablet...

Page 31: ...2 DOWN urFy Points to Drive s VERIFY menu Note Press Down x 4 on the V1000 3 ENTER xx xx Display will show the most recently viewed modified Parameter Note all digits are flashing 4 UP DOWN xx xx Usin...

Page 32: ...n Restricts user access to parameter settings The set access level restricts what parameters the keypad will display and what parameters the user can set 0 Operation Only 1 User Parameters 2 Advanced...

Page 33: ...the PID control 0 Disabled 1 D Feedback 2 D Feed Forward 3 Freq Ref PID output D Feedback 4 Freq Ref PID output D Feed Forward 5 Same as Setting 1 w G7 Mode 6 Same as Setting 2 w G7 Mode 7 Same as Set...

Page 34: ...end all 0 0 0 DEC Hz 0x0280 D1 01 17 Frequency Reference 1 17 Setting units are determined by o1 03 0 00 590 00 0 00 400 00 0 00 0 00 DEC O1 03 0x0294 D3 01 3 Jump Frequency 1 3 Sets the median value...

Page 35: ...26 E4 06 Motor 2 Leakage Inductance Sets the voltage drop due to motor leakage inductance as a percentage of rated voltage of motor 2 This value is automatically set during Auto Tuning 0 0 60 0 0 0 40...

Page 36: ...er recovery from a momentary power loss If setting 0 0 then active acceleration time is used instead 0 0 6000 0 0 0 25 5 0 0 0 0 DEC sec 0x048E L2 10 KEB Detection Time Sets the minimum duration to op...

Page 37: ...t Unbalance Detection Current Level Sets the current level to activate Current Unbalance Protection Detection function with the drive rated current at 100 1 100 0 0 100 0 3 30 0 DEC 0x04EC L8 35 Side...

Page 38: ...be applied 0 255 0 0 250 0 50 0 50 0 DEC 0x05CE N8 77 Heavy Load Iq Level Set n8 49 Heavy Load Id Current to the level of the load current q axis current to be applied 0 255 0 0 250 0 90 0 90 0 DEC 0...

Page 39: ...Motor Base Speed Sets the base speed of the motor in revolutions per minute RPM 0 35400 0 24000 1750 1750 DEC RPM 0xBdB T1 12 Test Mode Selection Enables the Test Mode after performing Stationary Aut...

Page 40: ...ection 8 Carrier Frequency C6 02 Carrier Frequency Selection To understand the effect of changing the Carrier Frequency on your new replacement drive refer to the GA500 Technical Reference SIEPC710617...

Page 41: ...108 0 13 3 22 9 9 6 BA0018 Swing 2 kHz B018 2 0 49 0 92 0 141 0 N A N A N A V1000 GA500 Difference Model Carrier kHz Watt Loss Catalog Code Watt Loss Watt Loss CIMR VU Interior External Total GA50U Ca...

Page 42: ...16 1 11 5 27 7 B004 10 0 14 0 16 0 30 0 2 1 4 5 2 3 BA0006 8 0 33 7 16 8 50 5 B006 10 0 18 0 28 0 46 0 15 7 11 2 4 5 BA0010 8 0 54 8 25 9 80 7 B010 8 0 31 0 42 0 73 0 23 8 16 1 7 7 BA0012 8 0 70 7 34...

Page 43: ...42 3 17 9 60 2 4004 8 0 15 0 31 0 46 0 27 3 13 1 14 2 4A0005 8 0 70 7 26 2 96 9 4005 8 0 18 0 42 0 60 0 52 7 15 8 36 9 4A0007 8 0 81 0 30 7 111 7 4007 8 0 18 0 49 0 67 0 63 0 18 3 44 7 4A0009 8 0 84 6...

Page 44: ...o support GA500 Refer to the Applicable Products section of the specific Option Installation Manual on www yaskawa com to get the compatible firmware version required in the option card Navigate to th...

Page 45: ...ducts drives industrial ac drives microdrives ga500 drive Braking resistor option LKEB The braking unit can be transferred to GA500 without making any changes Braking units CDBR Type The braking unit...

Page 46: ...11 Other Option Compatibility 46 YASKAWA America Inc PL GA500 01 YASKAWA AC Drive V1000 to GA500 Transition Guide...

Page 47: ......

Page 48: ...A500 Product Transition Guide YASKAWA AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A 1 800 YASKAWA 927 5292 http www yaskawa com Specifications are subject to change without notice for on...