YASKAWA R1000 Series, Quick Start Manual

Page 1: ...9D Models 200 V Class Three Phase Input 3 5 to 105 kW 400 V Class Three Phase Input 3 5 to 300 kW To properly use the product read this manual thoroughly and retain for easy reference inspection and m...

Page 2: ...Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information...

Page 3: ...ents 1 PREFACE 4 2 MECHANICAL INSTALLATION 9 3 ELECTRICAL INSTALLATION 14 4 USING THE DIGITAL OPERATOR 19 5 POWERING UP THE REGENERATIVE UNIT 21 6 OPERATION WITH THE DRIVE CONNECTED 22 7 PARAMETER TAB...

Page 4: ...s meant to get the regenerative unit ready for a trial run with the application and for basic operation Power Regenerative Unit YASKAWA R1000 Series Technical Manual SIEP C710656 09 This manual is ava...

Page 5: ...y way not explained in this manual Failure to comply could result in death or serious injury Yaskawa is not responsible for any modification of the product made by the user This product must not be mo...

Page 6: ...ury or death from falling equipment CAUTION Do not carry the regenerative unit by the front cover or the terminal cover Failure to comply may result in minor or moderate injury from the main body of t...

Page 7: ...S L2 and T L3 on the regenerative unit and the power supply voltage detection terminals r1 11 1 21 and t1 31 Are the control circuit terminals on the regenerative unit connected properly to the contr...

Page 8: ...erative units Do not restart the regenerative unit or immediately operate the peripheral devices if a fuse is open or an RCD is tripped Check the wiring and the selection of peripheral devices to iden...

Page 9: ...r supplier Nameplate Figure 1 Regenerative Unit Nameplate Information Example 1 The address of the head office of Yaskawa Electric Corporation responsible for product liability is shown on the namepla...

Page 10: ...to avoid diverting cooling air around the heatsink Figure 1 Figure 2 Correct Installation Spacing Single Environment Conditions Installation Area Indoors Ambient Temperature IP00 Open Type enclosure 1...

Page 11: ...is suspended by the wires Horizontal Suspension of Models 2A0073 2A0105 and 4A0210 to 4A0300 To make a wire hanger or frame for use when lifting the regenerative unit with a crane lay the regenerative...

Page 12: ...M5 6 2A0014 1 180 300 187 160 284 8 75 5 M5 6 2A0017 2 220 365 197 192 350 335 8 15 78 5 M6 9 2A0020 2 220 365 197 192 350 335 8 15 78 5 M6 9 2A0028 2 220 385 197 192 350 335 8 35 78 5 M6 9 Model Figu...

Page 13: ...680 12 5 130 3 2 M10 62 2A0105 2 500 800 350 370 773 13 130 4 5 M12 81 Model Figure Dimensions mm Weight kg W H D W1 H1 H2 D1 t1 d 4A0035 1 275 450 258 220 435 7 5 100 2 3 M6 20 4A0043 1 275 450 258 2...

Page 14: ...for details Power Coordinating Reactor 1 Current Suppression Reactor 1 Fuse 1 IM 1 R L1 S L2 T L3 Drive Regenerative Unit U T1 V T2 W T3 Motor R1000 E G Shield ground terminal Forced operation comman...

Page 15: ...T4017 HINODE 2A0007 4 4 2 5 4 350GH 32ULTC 32 HT4017 HINODE 2A0010 4 16 2 5 4 350GH 50ULTC 50 HT4017 HINODE 2A0014 6 16 2 5 6 350GH 63ULTC 63 HT4017 HINODE 2A0017 10 16 2 5 10 350GH 80ULTC 80 HT4017 H...

Page 16: ...Functions Table 7 Main Circuit Terminal Functions Wire Type Wire Size mm2 Solid 0 2 to 1 5 Flexible 0 2 to 1 0 Flexible with ferrule 0 25 to 0 5 Terminal Type Function Model 2A03P5 to 2A0105 4A03P5 to...

Page 17: ...gure 6 Figure 7 Control Circuit Terminal Arrangement There are three DIP Switches and one Slide Switch and two jumpers S1 S2 and S6 located on the terminal board S1 Terminal A2 Signal Selection S2 RS...

Page 18: ...erved 10 to 10 Vdc 0 to 10 Vdc input impedance 20 k A2 Multi function analog input 2 Reserved 10 to 10 Vdc 0 to 10 Vdc input impedance 20 k 4 to 20 mA 0 to 20 mA input impedance 250 Voltage or current...

Page 19: ...nalog Input COM Displayed when the DC Bus Voltage Feedback Reference is assigned to the regenerative unit MEMOBUS Modbus Communication Inputs OP Displayed when the DC Bus Voltage Feedback Reference is...

Page 20: ...rmation that appears on the display will vary depending on the regenerative unit MODE U1 55 0A U1 57 0kW U1 58 0 0Hz DRV AC Current OPR Rdy 3 1 MODE U1 55 0A U1 57 0kW U1 58 0 0Hz DRV Monitor Menu Rdy...

Page 21: ...r proper grounding of regenerative unit Regenerative unit output terminals and drive terminals Properly connect the DC voltage output terminals on the regenerative unit to the DC power supply input te...

Page 22: ...he drive confirm that the motor has stopped and then input the Stop Command Wait for the regenerative unit to stop and the During Run 1 multi function contact output to turn off then turn off the powe...

Page 23: ...rnal fault set H1 terminal S1 to S8 function selection to one of the values from Table 11 When an external fault is input EF is displayed on the digital operator The in EF is the number of the termina...

Page 24: ...the output signal levels Test Run Checklist Review the checklist before performing a test run Check each item that applies Setting Value Input contact 1 Detection 2 Operation selection N O contact N C...

Page 25: ...1 Run command is accepted while in Programming Mode 2 Prohibit entering Programming Mode during run b1 17 1C6H Run Command at Power Up 0 Disregarded A new Run Command must be issued 1 Allowed Regenera...

Page 26: ...n 0 Disabled Regenerative unit trips on Uv1 fault when power is lost 1 Recover within the time set in L2 02 Uv1 will be detected if power loss is longer than L2 02 2 Recover as long as CPU has power U...

Page 27: ...Function Relay Output terminal M1 M2 Multi Function Relay Output terminal M3 M4 Multi Function Relay Output terminal M5 M6 Reserved Fault Relay terminal MA MB MC closed MA MB MC open 1 ON 0 OFF U1 12...

Page 28: ...st to 4th Most Recent Fault Displays the first to the fourth most recent faults U3 05 to U3 10 804Hto 809H 5th to 10th Most Recent Fault Displays the fifth to the tenth most recent faults After ten fa...

Page 29: ...rative Power MWh U9 06 825H Regenerative Power kWh U9 11 to U9 14 82AH to 82DH Regenerative Power Rates 1 to 4 These parameters show the regenerative power rate in Power Unit Price o4 19 that is calcu...

Page 30: ...ower supply for phase loss or an imbalance in the interphase voltages Investigate and correct the cause and reset the fault Baseblock External baseblock signal was entered via one of the multi functio...

Page 31: ...rative unit Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board Control Board Connection Error Hardware is damaged If the problem continues replace the control...

Page 32: ...luctuation in the voltage of the input power supply is too large The AC power supply fuse burned out A transistor inside the regenerative unit was destroyed The input wiring or drive output has ground...

Page 33: ...ve for instructions on replacing the control board Heatsink Overheat Surrounding temperature is too high Check the surrounding temperature Improve the air circulation within the enclosure panel Instal...

Page 34: ...n handling noise interference and check control circuit lines main circuit lines and ground wiring If the magnetic contactor is identified as a source of noise install a surge protector to the MC coil...

Page 35: ...wiring terminal is loose Check the terminals for looseness Tighten the terminals to the tightening torque that is given in this manual Fluctuation occurred in the power supply voltage Check the volta...

Page 36: ...04 Parameter Setting Range Error Parameters were set outside the possible setting range Set parameters to the proper values Note When multiple errors occur simultaneously other errors are given preced...

Page 37: ...electronics manufacturers and the EMC guidelines for controlling electrical noise This regenerative unit displays the CE mark based on the EMC guidelines and the Low Voltage Directive Low Voltage Dir...

Page 38: ...9 European Standards 38 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit R1000 Quick Start Guide EU Declaration of Conformity R1000 D1000R1000_QSG_E_conditional book 38...

Page 39: ...9 European Standards YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit R1000 Quick Start Guide 39 R1000 D1000R1000_QSG_E_conditional book 39...

Page 40: ...9 European Standards 40 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit R1000 Quick Start Guide R1000 D1000R1000_QSG_E_conditional book 40...

Page 41: ...9 European Standards YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit R1000 Quick Start Guide 41 R1000 D1000R1000_QSG_E_conditional book 41...

Page 42: ...9 European Standards 42 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit R1000 Quick Start Guide R1000 D1000R1000_QSG_E_conditional book 42...

Page 43: ...9 European Standards YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit R1000 Quick Start Guide 43 R1000 D1000R1000_QSG_E_conditional book 43...

Page 44: ...75 A HINODE ACL 0030 EISC 9353BBH 264 V 30 A 0 35 mH 300 057 271 264 V 15 A 0 31 mH 2 0007 350GH 32ULTC 380 V 32 A HT4017 400 V 75 A HINODE ACL 0040 EISC 9353BBH 264 V 40 A 0 265 mH 300 057 272 264 V...

Page 45: ...EISC 9353BH 528 V 120 A 0 18 mH 300 057 285 528 V 60 A 0 10 mH 4 0053 660GH 125ULTC 660 V 125 A HT7723 800 V 100 A HINODE ACL 0150 EISC 9353ABH 528 V 150 A 0 15 mH 300 057 286 528 V 75 A 0 08 mH 4 007...

Page 46: ...Vdc 1 A maximum R1000 MA MB MC V I MEMOBUS Modbus Communication RS 422 RS 485 max 115 2 kbps M1 M2 Regenerative Unit Fault relay output 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA V A1 A2 A3 AC Res...

Page 47: ...tion The EMC filter must be installed using this installation method to ensure compliance with EMC guidelines Refer to Figure 15 for the wiring details Connection Diagram Figure 12 Figure 15 Wiring Di...

Page 48: ...uses solid state short circuit protection circuitry for compliance with the Short Circuit Test Section 45 of UL508C 3rd edition and 4 Optional Power Coordinating Reactor may be specified in the end us...

Page 49: ...0 47 8 to 53 1 2A0017 R L1 S L2 T L3 8 8 to 1 M6 3 6 to 4 0 31 9 to 35 4 4 4 to 1 M6 3 6 to 4 0 31 9 to 35 4 r1 11 1 21 t1 31 14 14 M3 5 0 8 to 1 0 7 1 to 8 9 8 8 to 4 M6 5 4 to 6 0 47 8 to 53 1 2A00...

Page 50: ...to 6 M6 5 4 to 6 0 47 8 to 53 1 4A0017 R L1 S L2 T L3 10 10 to 1 M6 3 6 to 4 0 31 9 to 35 4 6 6 to 1 M6 3 6 to 4 0 31 9 to 35 4 r1 11 1 21 t1 31 14 14 M3 5 0 8 to 1 0 7 1 to 8 9 8 8 to 6 M6 5 4 to 6...

Page 51: ...r1 11 1 21 t1 31 14 14 to 10 M4 1 1 to 1 2 9 7 to 10 6 2 0 2 0 to 350 M12 32 0 to 40 0 283 to 354 4A0300 R L1 S L2 T L3 250 2P 250 to 600 M12 32 0 to 40 0 283 to 354 400 2P 400 to 600 M12 32 0 to 40 0...

Page 52: ...2 TP 080 100 051 558 4 0 4 0 2P R100 12 YF 1 YET 300 1 TD 324 TD 312 TP 100 100 051 560 250 250 2P 150 L12 YF 1 YET 300 1 TD 325 TD 313 TP 150 100 051 562 300 150 L12 YF 1 YET 300 1 TD 325 TD 313 TP 1...

Page 53: ...AD 955 TP 060 100 092 578 4A0028 8 M6 R8 6 YA 4 AD 901 TP 008 100 092 620 6 R14 6 YA 4 AD 902 TP 014 100 051 261 4 R22 6 YA 5 AD 953 TP 022 100 051 262 3 38 6 YA 5 AD 954 TP 038 100 092 577 2 38 6 YA...

Page 54: ...0 325 12 YF 1 YET 300 1 TD 328 TD 315 TP 325 100 051 277 600 325 12 YF 1 YET 300 1 TD 328 TD 315 TP 325 100 051 277 4A0210 3 0 2P M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 2P 100...

Page 55: ...20 EISC 9353BBH 264 V 20 A 0 53 mH 300 057 271 264 V 15 A 0 31 mH 2 0005 350GH 25ULTC 380 V 25 A HT4017 400 V 75 A HINODE ACL 0030 EISC 9353BBH 264 V 30 A 0 35 mH 300 057 271 264 V 15 A 0 31 mH 2 0007...

Page 56: ...0 V 75 A HINODE ACL 0050 EISC 9353ABH 528 V 50 A 0 42 mH 300 057 281 528 V 25 A 0 3 mH 4 0020 660GH 50ULTC 660 V 50 A HT6017 700 V 75 A HINODE ACL 0060 EISC 9353ABH 528 V 60 A 0 36 mH 300 057 282 528...

Page 57: ...se the table below to match regenerative unit models and capacitor cover Capacitor covers can be ordered from a Yaskawa representative or directly from the Yaskawa sales department The table below lis...

Page 58: ...d and corrected the entire documentation Back cover Revision Address format January 2015 1 All Revision Reviewed and corrected the entire documentation 8 Addition H2 06 kWh Monitor Pulse Output Unit S...

Page 59: ...that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stip...