YASKAWA SI-EP3/V, Installation Manual

Page 1: ...V1000 Option Installation Manual Type SI EP3 V To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual...

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Page 3: ...stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability i...

Page 4: ...4 YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI EP3 V Installation Manual This Page Intentionally Blank...

Page 5: ...nal injury property damage losses or claims arising from misapplication of its products Applicable Documentation The following manuals are available for the PROFINET option PROFINET Option Yaskawa AC...

Page 6: ...mation required to install the V1000 NEMA Type 4X IP66 drive Carefully review this manual along with the Quick Start Guide accompanying the NEMA Type 4X IP66 Note Indicates supplemental information th...

Page 7: ...ate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a...

Page 8: ...nual When ordering new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages...

Page 9: ...n the option unit as shown in the figure below Follow all warnings and safety instructions when using the product Warning Contents Lire le manuel avant l installation Attendre 5 minutes apres la coupu...

Page 10: ...factory automation devices while providing interchangeability of like components from multiple vendors By installing the option to a drive it is possible to do the following from a PROFINET master dev...

Page 11: ...diately if the option appears damaged upon receipt Verify receipt of the correct model by checking the model number printed on the option nameplate Refer to Top Views of Option on page 12 for nameplat...

Page 12: ...are packaged loose inside the option packaging and must be connected during installation D PROFINET PCB N Port 1 LED 10 100 1 E Screw hole attaching option cover O Port 1 F Nameplate P Port 1 LED LIN...

Page 13: ...epth of the drive Figure 2 Figure 2 Dimensions Terminal CN1 The communication connector on the option is a modular dual port RJ45 female communication connector designated CN1 CN1 is the connection po...

Page 14: ...LEDs after the power up diagnostic LED sequence is completed are described in Table 3 The states with a number in parenthesis are the number of pulses of 250 ms on 250 ms off cycles followed by 500 ms...

Page 15: ...non fatal No IP address assigned Red Flashing 3 No station name non fatal No station name assigned Red Flashing 4 Init failure non fatal Failed to initialize module Green Red Flashing Option self test...

Page 16: ...tial boot sequence may take several seconds After the LEDs have completed the diagnostic LED sequence the option is successfully initialized The LEDs then assume operational conditions as shown in Tab...

Page 17: ...voltage is below 50 Vdc WARNING Electrical Shock Hazard Do not remove the option cover while the power is on Failure to comply could result in death or serious injury The diagrams in this section may...

Page 18: ...ower off while the drive is running or outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may...

Page 19: ...the Correct Installation Procedure The installation procedure differs between NEMA 4X and IP00 IP20 enclosure types The enclosure type is identified within the drive model number Refer to STEP 1 and...

Page 20: ...drive voids NEMA Type 1 protection while maintaining IP20 conformity Procedure A on page 22 G NEMA Type 4X IP66 Procedure B on page 33 CIMR V U 2 A 0001 F A A Drive V1000 Series No Customized Specifi...

Page 21: ...manual Table 6 Tool Requirements Model Number Enclosure Type Digit Drive Enclosure Type Drive Capacity Tools A B IP20 Open Chassis All Phillips screwdriver M3 metric 1 2 U S standard size 1 1 Screw si...

Page 22: ...electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry 1 Shut off power to the drive wait at least five minut...

Page 23: ...he cover from the drive Refer to Figure 8 for details Refer to Figure 9 for drive models CIMR V BA0006B to BA0018B 2A0010B to 2A0069B and 4A0001B to 4A0038B which require removing the terminal cover p...

Page 24: ...ound wire selection varies by drive model Figure 10 Figure 10 Ground Wire Selection 5 On IP20 Open Chassis models connect the drive side of the ground wire to the drive ground terminal Figure 11 Figur...

Page 25: ...rive Refer to Figure 12 for details Refer to Figure 13 for drive models CIMR V BA0006F to BA0018F 2A0010F to 2A0069F and 4A0001F to 4A0038F which require removing the plastic terminal cover prior to r...

Page 26: ...9 Select one of the four different length ground wires packaged with the option Figure 15 Choose the proper ground wire by first removing the ground terminal screw from the drive Figure 16 Test fit th...

Page 27: ...e drive side of the ground wire to the drive ground terminal Figure 16 Figure 16 Reattach the NEMA Type 1 Conduit Bracket and Connect the Ground Wire 11 Reattach the IP20 NEMA Type 1 bottom terminal c...

Page 28: ...pen Type 13 Reinstall the terminal cover on these models Refer to Figure 19 CIMR V BA0006 to BA0018 V 2A0010 to 2A0069 and V 4A0001 to 4A0038 These models require routing the ground wire through the n...

Page 29: ...h Models CIMR V BA0006 to BA0018 2A0010 to 2A0020 4A0001 to 4A0011 14 Refer to Figure 21 for ground wire routing Figure 21 Figure 21 Ground Wire Routing Terminal cover Ground wire routing notch model...

Page 30: ...V1000 Option PROFINET SI EP3 V Installation Manual 15 Attach the option to the drive Properly seat the tabs on the left and right sides of the option to the drive case Figure 22 Figure 22 Connect the...

Page 31: ...e cable s into the modular connector ports Refer to Network Topology and Connections on page 41 NOTICE Do not connect or disconnect the communication cable while the drive is powered up or while the d...

Page 32: ...25 Attach the Option Cover NOTICE Damage to Equipment Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched betwee...

Page 33: ...en the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level NOTICE Damage to Equi...

Page 34: ...secure mounting of the option on certain models Use Table 8 to find the lower terminal cover part number by model Contact your Yaskawa representative for ordering if this part is not available in you...

Page 35: ...is screw will be used to connect the ground wire from the option unit to the drive Tool tip Use a long shaft Phillips screwdriver A magnetic tip screwdriver will aid in keeping the screw captive durin...

Page 36: ...0 Ground Wire Selection 7 Connect the ground wire to the drive using the lower right screw that fastens the drive to the case Tool tip Use a long shaft Phillips screwdriver A magnetic tip screwdriver...

Page 37: ...or ports to connect the option to a network Figure 33 Refer to Network Topology and Connections on page 41 NOTICE Do not connect or disconnect the communication cable while the drive is powered up or...

Page 38: ...gure 34 Figure 34 Figure 34 Attach the Option Cover 11 Reattach the lower terminal cover on certain models to the drive by aligning the left and right tabs and snap into place Figure 35 Figure 35 Figu...

Page 39: ...back of the option unit into the CN5 connector on the drive Tighten the screw in the front of the option unit Figure 36 Figure 36 Figure 36 Attach Option Unit to Drive 13 Insert the LED operator cabl...

Page 40: ...e to comply may result in damage to circuitry and equipment Figure 38 Figure 38 Attach Cover to Drive Table 9 Front Cover Installation Bolt Size and Tightening Torque 15 Set drive parameters in Table...

Page 41: ...duces the requirements of central switch ports Refer to Figure 39 Use the second communications cable port to daisy chain a series of drives where applicable Cable Topology B Refer to Figure 39 Figure...

Page 42: ...packaged with the option must be connected during installation GSDML Files For easy network implementation of drives equipped with the SI EP3 V option a GSDML file can be obtained from U S http www y...

Page 43: ...ions Error Determines drive response when a bUS error is detected during communications with the option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 2 4 Alarm d1 04 5 5 Alarm Ramp to Stop 5...

Page 44: ...2 5 7 Full port 1 Half port 2 5 8 Full port 1 Auto port 2 5 1 4 F7 15 Communication Speed Selection Sets the communication speed 10 10 Mbps 100 100 Mbps 101 10 port 1 100 Mbps port 2 5 102 100 port 1...

Page 45: ...option master device using serial communications set b1 02 to 3 To control the drive frequency reference via the master device set b1 01 to 3 2 If F6 01 is set to 3 then the drive will continue to op...

Page 46: ...t web page interface tabs Web page interface examples are shown for systems using SI EP3 V option firmware version VST800250 and prior and for systems using version VST800251 and later Refer to SI EP3...

Page 47: ...ion in a web browser address Example http 192 168 1 20 The SI EP3 V IP Address is available using V1000 drive digital operator to access Option Monitors U6 80 to U6 83 Refer to Option Monitors on page...

Page 48: ...06A V1000 Option PROFINET SI EP3 V Installation Manual Main Tab option firmware version VST800250 and prior The Main tab shows basic option information such as IP address MAC address and firmware ver...

Page 49: ...A V1000 Option PROFINET SI EP3 V Installation Manual 49 Main Tab option firmware version VST800251 and later The Main tab shows basic option information such as IP address MAC address and firmware ver...

Page 50: ...e 50 YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI EP3 V Installation Manual Drive Status Tab The Drive Status tab shows basic I O information and drive state information Figure 44 Figure 44 Drive...

Page 51: ...MEMOBUS Modbus address 0001H Msg Tx Dropped Cumulative number of messages dropped due to output network buffer being full and unable to hold the new message Msg Rx Dropped Cumulative number of message...

Page 52: ...e sent to the provided email address Another email will not be sent until the condition becomes false and then true again A 30 second timer prevents emails from being sent when conditions reoccur imme...

Page 53: ...lection to NotUsed 2 Enter the email address where the alert will be sent 3 Enter the message that will appear in the email contents 4 Enter the email subject 5 Click the Email Active check box to ena...

Page 54: ...Figure 48 Parameter Access Tab View The Modbus address for the drive parameter being accessed must be entered in hexadecimal The number must begin with 0x to signify hexadecimal Clicking Read will lo...

Page 55: ...V1000 Option PROFINET SI EP3 V Installation Manual 55 Configuration Tab The Configuration tab sets web page behavior parameters Access is restricted unless a valid password is entered Figure 49 Figure...

Page 56: ...er values in the range of 1000 ms to 65 535 seconds Parameter Security can be enabled or disabled by clicking one of the radio buttons When Disabled is selected no password is necessary and all functi...

Page 57: ...TOEP YEACOM 06A V1000 Option PROFINET SI EP3 V Installation Manual 57 Custom Tab option firmware version VST800250 and prior The Custom tab displays a selection of quick setting parameters Figure 50 F...

Page 58: ...ew SI EP3 V Firmware Update The Profinet SI EP3 V firmware can be updated to obtain the most recent version 1 Navigate to this URL https www yaskawa com pycprd partner fmw network communications 2 Ent...

Page 59: ...power loss interrupt communications Table 14 Fault Display and Possible Solutions LED Operator Display Fault Name bUS Option Communication Error After establishing initial communication the connectio...

Page 60: ...isplay Fault Name oFA00 Option Fault Option is not properly connected Cause Possible Solution Non compatible option connected to the drive Connect an option that is compatible with the drive LED Opera...

Page 61: ...me CALL Serial Communication Transmission Error Communication is not established Cause Possible Solution Minor Fault H2 10 Communication wiring is faulty there is a short circuit or improper connectio...

Page 62: ...mes available when the option is installed on the drive 1 Set parameter F6 14 1 Enabled 2 Set parameter F6 01 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Set parameter F7 16 0 1 to 10 0 seconds optio...

Page 63: ...th the option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 2 4 Alarm d1 04 5 5 Alarm Ramp to Stop 5 6 Available in option firmware version VST800251 and later 1 F6 14 6 03BB bUS Error Auto...

Page 64: ...EP3 V status U6 99 is cleared upon a network issued fault reset and upon power up If another fault occurs while the original fault is still active parameter U6 98 retains the original fault value and...

Page 65: ...drive keypad or network 10 100 Mbps auto negotiate Number of Connections 1 PLC connection 1 supervisor connection 2 web page connections Duplex Mode Half forced Auto negotiate Full forced Address Star...

Page 66: ...bottom of the back cover Date of Publication Revision Number Section Revised Content September 2014 1 Various Updated contents to support SI EP3 firmware VST800251 and NEMA 4X installation procedure...

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Page 68: ...this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreig...