YASKAWA SI-EP3/V, Technical Manual

Page 1: ...Technical Manual PROFINET Type SI EP3 V YASKAWA AC Drive V1000 Option To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual TM ...

Page 2: ...written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omi...

Page 3: ...nual 3 Table of Contents 1 PREFACE AND SAFETY 5 2 PRODUCT OVERVIEW 8 3 RECEIVING 9 4 OPTION COMPONENTS 10 5 INSTALLATION PROCEDURE 13 6 OPTION DRIVE PARAMETERS 22 7 PROFINET MESSAGING 24 8 COMMUNICATION 28 9 WEB INTERFACE 41 10 TROUBLESHOOTING 48 11 SPECIFICATIONS 51 ...

Page 4: ...YASKAWA SIEP YEACOM 06 V1000 Option PROFINET SI EP3 V Technical Manual 4 This Page Intentionally Blank ...

Page 5: ...are the property of their respective owners PROFINET Option Yaskawa AC Drive V1000 Series Option SI EP3 V PROFINET Installation Manual Manual No TOEP YEACOM 06 Read this manual first The installation manual is packaged with the option and contains information required to install the option verify operation and set up related drive parameters Yaskawa AC Drive V1000 Series Option SI EP3 V PROFINET T...

Page 6: ...cates an equipment damage message General Precautions The diagrams in this section may include options and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as exam...

Page 7: ...he drive or option and will void warranty Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Lire le manuel avant l installation Attendre 5 minutes apres la coupure de l alimentation pour permettre la decharge des condensateurs Pour repondre aux exigences s assurer que le neutre soit relie a la terre pour la serie 400V AVERTISSEMENT Li...

Page 8: ...he cost and time to wire and install factory automation devices while providing interchangeability of like components from multiple vendors By installing the option to a drive it is possible to do the following from a PROFINET master device Operate the drive Monitor the operation status of the drive Change parameter settings SI EP3 V is PROFINET Conformance Class A certified Applicable Models This...

Page 9: ...of Option on page 10 for nameplate positioning Contact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S standard size is required to install the option and remove drive front covers Screw sizes vary by drive capacity Select a screwdriver appropriate for the dr...

Page 10: ... Port 1 1 Refer to Option LED Display on page 11 for details on the LEDs 2 Ground wires are packaged loose inside the option packaging and must be connected during installation D PROFINET PCB M Port 1 LED LINK ACT 1 E Screw hole attaching option cover N Port 2 LED 10 100 1 F Nameplate O Port 2 G Functional Earth cable connection FE P Port 2 LED LINK ACT 1 H Mounting tabs Q PROFINET cable connectio...

Page 11: ...2 each Network speed 10 100 yellow Link status and network activity Link Act green The operational states of the option LEDs after the power up diagnostic LED sequence is completed are described in Table 3 The states with a number in parenthesis are the number of pulses of 250 ms on 250 ms off cycles followed by 500 ms off then repeating the cycle Wait at least 2 seconds for the power up diagnosti...

Page 12: ...ecoverable error Red Flashing 1 Configuration error non fatal Configuration error Red Flashing 2 No IP non fatal No IP address assigned Red Flashing 3 No station name non fatal No station name assigned Red Flashing 4 Init failure non fatal Failed to initialize module Green Red Flashing Option self test The option is in self test mode NS visible through drive cover OFF Offline or Power supply OFF G...

Page 13: ...w unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not touch circuit boards while the power to the drive is on Failure to comply could result in death or serious injury Do not use dama...

Page 14: ...mains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circui...

Page 15: ...B to 2A0006B Figure 6 Figure 6 Remove the Terminal Cover and Bottom Cover on an IP20 Open Chassis Drive Models CIMR V BA0006B to BA0018B 2A0010B to 2A0069B 4A0001B to 4A0038B 4 On IP20 Open Chassis models connect the drive side of the ground wire to the drive ground terminal Note The four different ground wires packaged with the option connect the option to different drive models Select the proper...

Page 16: ... removing the plastic terminal cover prior to removing the NEMA Type 1 terminal cover Note Installing the option on an IP20 NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity Figure 8 Figure 8 Remove the NEMA Type 1 Terminal Cover Figure 9 Figure 9 Remove the Terminal Cover on an IP20 NEMA Type 1 Drive Models CIMR V BA0006F to BA0018F 2A0010F to 2A0069F 4A00...

Page 17: ...e size Figure 11 Figure 11 Reattach the NEMA Type 1 Conduit Bracket and Connect the Ground Wire 9 Reattach the bottom cover Keep the ground wire inside of the bottom cover when reattaching Figure 12 Figure 12 Reattach the Bottom Cover 10 On models CIMR V BA0006 to BA0018 2A0010 to 2A0069 and 4A0001 to 4A0038 reattach the terminal cover Refer to Figure 14 for drive models CIMR V BA0006 to BA0018 2A...

Page 18: ...to BA0018 2A0010 to 2A0069 4A0001 to 4A0038 Figure 14 Figure 14 Terminal Cover Ground Wire Notch Models CIMR V BA0006 to BA0018 2A0010 to 2A0020 4A0001 to 4A0011 11 Pass the ground wire through the inside of the drive bottom cover and into the through hole for the ground wire at the front of the option Figure 15 Figure 15 Ground Wire Routing Ground wire routing notch ...

Page 19: ...river Figure 17 Figure 17 Connect the Ground Wire to the Option 14 To connect the option to a network firmly connect RJ45 8 pin Shielded Twisted Pair Cat 5e cable s into the modular connector ports Note Do not connect or disconnect the communication cable while the drive is powered up or while the drive is in operation Failure to comply may cause a static discharge which will cause the option card...

Page 20: ...munication Cable Specifications Only use cables recommended for PROFINET Using a cable not specifically recommended may cause the option or drive to malfunction The use of CAT5e or equivalent Shielded Twisted Pair STP cable is recommended 15 Use the second communication cable port to daisy chain a series of drives where applicable Connection Diagram Figure 20 Figure 20 Wiring Diagram 1 The ground ...

Page 21: ...ver Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 17 Set drive parameters in Table 6 for proper option performance GSD Files For easy network implementation of drives equipped with the SI EP3 V option a GSD file can be obtained from U S...

Page 22: ...on Option Board Determines drive response for external fault input EF0 detection during communication 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 2 1 F6 07 3 NetRef ComRef Selection Function 0 Multi step speed reference disabled 1 Multi step speed reference allowed 1 F6 08 3 Reset Communication Related Parameters Determines if communication related parameters F6 and F7 are set back to ...

Page 23: ...sures such as installing an emergency stop switch 3 Software versions 1012 and later have F6 07 and F6 08 both set to 1 4 Software versions 1014 and earlier have F7 14 default of 0 5 If a value other than 0 is assigned to parameters F7 23 to F7 27 and F7 33 to F7 37 by the drive that value will take precedent over a value set by the configuration software If the value in the drive is 0 default the...

Page 24: ...FIdrive Communication Profile Bit Name Value Proceed to STATE Description 0 ON 1 Proceed to READY TO OPERATE OFF1 0 Emergency OFF Proceed to OFF1 ACTIVE proceed further to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 1 Continue operation OFF2 inactive 0 Emergency OFF Proceed to OFF2 ACTIVE proceed further to SWITCH ON INHIBIT 2 OFF3 1 Continue operation OFF3 inactive 0 Em...

Page 25: ... OPERATION 3 TRIPPED 1 FAULT 0 No fault 4 OFF_2_STA 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBIT ACTIVE 0 SWITCH ON INHIBIT NOT ACTIVE 7 ALARM 1 Warning Alarm 0 No Warning Alarm 8 AT_SETPOINT 1 OPERATING Actual value equals reference value i e is within tolerance limits 0 Actual value differs from reference value i e is outside toleranc...

Page 26: ...7 PROFINET Messaging YASKAWA SIEP YEACOM 06 V1000 Option PROFINET SI EP3 V Technical Manual 26 Figure 22 Figure 22 PROFIdrive State Machine ...

Page 27: ...he current output frequency of the drive Table 10 Yaskawa Specific Control Word and Status Word Yaskawa Specific Control Word Yaskawa Specific Status Word Bit Description Bit Description 0 Run bit 0 Running 1 Reverse run bit 1 Zero Speed 2 EF0 2 Reverse Operation 3 Fault Reset 3 Reset Signal Input Active 4 ComFref 4 At Speed 5 ComCtrl 5 Ready 6 DI3 6 Alarm 7 DI4 7 Fault 8 DI5 8 oPE Fault 9 DI6 9 U...

Page 28: ...rm mechanism Every module and sub module provide alarm data to the IO controller using the cyclic channel Diagnostic data can be read non cyclically from the device by using record data Properties and services of a PROFINET IO device are described in a GSD file that is written in General Station Description Markup Language GSDML GSD file describes the device specific modules and the method of assi...

Page 29: ...ntrol Word LSB 2 Frequency Reference MSB 3 Frequency Reference LSB 4 Configurable Output 1 MSB 5 Configurable Output 1 LSB 6 Configurable Output 2 MSB 7 Configurable Output 2 LSB 8 Configurable Output 3 MSB 9 Configurable Output 3 LSB 10 Configurable Output 4 MSB 11 Configurable Output 4 LSB 12 Configurable Output 5 MSB 13 Configurable Output 5 LSB Bytes Description 0 Status Word MSB 1 Status Word...

Page 30: ...t 1 MSB 13 Analog Output 1 LSB 14 Analog Output 2 MSB 15 Analog Output 2 LSB 16 Digital Outputs MSB 17 Digital Outputs LSB 18 Reserved 19 Reserved 20 Reserved 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved 26 Reserved 27 Reserved 28 Reserved 29 Reserved 30 Configurable Output 1 MSB 31 Configurable Output 1 LSB 32 Configurable Output 2 MSB 33 Configurable Output 2 LSB 34 Configurable O...

Page 31: ...age LSB 18 Fault Code MSB 19 Fault Code LSB 20 Alarm Code MSB 21 Alarm Code LSB 22 Output Power MSB 23 Output Power LSB 24 Analog Input 2 MSB 25 Analog Input 2 LSB 26 Digital Inputs MSB 27 Digital Inputs LSB 28 Analog Input 3 MSB 29 Analog Input 3 LSB 30 Configurable Input 1 MSB 31 Configurable Input 1 LSB 32 Configurable Input 2 MSB 33 Configurable Input 2 LSB 34 Configurable Input 3 MSB 35 Confi...

Page 32: ...the index value of the corresponding parameter address in the drive Refer to the drive Technical Manual for a list of these parameter addresses PROFIdrive Acyclic Parameter Access Mechanism A PROFIdrive acyclic parameter access mechanism can be used to access PROFIdrive parameters and drive parameters using an index of 0xB02E and the structure in Figure 23 for write and read requests Requests and ...

Page 33: ...sts and responses Write block is used in write requests and responses The request consists of unique identifiers for the connection addressing information and length of the record data The response also contains two additional fields for transferring information Byte Value and Meaning ErrorCode 0xDF Error Write 0xDE Error Read ErrorDecode 0x80 PNIORW ErrorCode1 decoded according to Table 18 ErrorC...

Page 34: ...and read response Field s Description Range Byte Word Request Reference Unique identification set by the master Changed for each new request 1 255 Byte Request ID Request type for the issued block Request Parameter 0x01 Change Parameter 0x02 Byte DO ID To be set to 0x01 0 255 Byte No of Parameters Number of parameters that are present in the request 1 Byte Attribute Type of object being accessed V...

Page 35: ...lue that does not match the data type of the parameter 0x06 Setting not permitted can only be reset Change access with value unequal to 0 when this is not permitted 0x07 Description element cannot be changed Change access to a description element that cannot be changed 0x09 No description data available Access to unavailable description parameter value is available 0x0B No operation priority Chang...

Page 36: ...arameter Value Positive Read Response to Read Request PROFIdrive Parameter Channel Negative Response to PROFIdrive Read Request 0x6F Time out error Request aborted due to time out 0x78 PZD map failure Parameter cannot be mapped to PZD size mismatch or non existent 0x79 PZD memory failure Parameter cannot be mapped to PZD out of memory 0x7A Multiple PZD map Parameter cannot be mapped to PZD multipl...

Page 37: ...r 1 Device type 2 Version 3 Firmware date year 4 Firmware date day month 5 Number of Drive Objects DO 965 R Octet String2 Profile number of this device 0328h Profile 3 Version 40 967 R Unsigned16 Control word CW 968 R Unsigned16 Status word SW 972 R W Unsigned16 Software reset Value Description 0 No action 1 Power cycle PROFINET IO module The parameter must do a zero to one transition and the moto...

Page 38: ...nal Fault 8 EF8 2 1017 Heatsink Fan FAn Check drive cooling fan 1018 Overspeed Det oS Check reference and reference gain Check F1 08 and F1 09 settings 1019 Speed Deviation dEV Check load accel decel times and system mechanics Check F1 10 and F1 11 settings 101A PG Open PGo 2 Check PG card connections 101B Input Phase Loss PF Excessive input voltage fluctuation 101C Output Phase Loss LF Check for ...

Page 39: ... Fault 3 input terminal S4 EF4 0434 High Current Alarm HCA 040B External Fault 3 input terminal S5 EF5 0435 Cooling Fan Maintenance Time LT 1 040C External Fault 3 input terminal S6 EF6 0436 Capacitor Maintenance Time LT 2 040D External Fault 3 input terminal S7 EF7 0438 Option EEPROM Error EEP 040E External Fault 3 input terminal S8 EF8 2 0439 External Fault input terminal S1 EF1 040F Cooling Fan...

Page 40: ... Header 10 bytes Vendor ID 2 bytes PROFINET Vendor ID of Yaskawa which is 0x019F Order ID 20 bytes Order number of the SI EP3 V adapter kit SI EP3 V Serial number 16 bytes Serial number of the adapter Hardware revision 2 bytes Hardware revision of the SI EP3 V adapter Software revision 4 bytes Revision of the software Revision counter 2 bytes Number of revision Profile ID 2 bytes PROFIdrive 0x3A00...

Page 41: ...e PCs must have Java SE 6 Update 14 or later installed to view the web pages PCs without Java will display web pages with limited features Access the web server interface by typing the IP address of the SI EP3 V option in a web browser address Example http 192 168 1 20 The SI EP3 V IP Address is available using V1000 drive digital operator to access Option Monitors U6 80 to U6 83 Refer to Option M...

Page 42: ...42 Drive Status Tab The Drive Status tab shows basic I O information and drive state information Figure 25 Figure 25 Drive Status Tab View Network Tab The Network tab shows the status of the option network traffic and the status of open I O connections Figure 26 Figure 26 Network Tab View ...

Page 43: ...us address 0001H Msg Tx Dropped Cumulative number of messages dropped due to output network buffer being full and unable to hold the new message Msg Rx Dropped Cumulative number of messages dropped due to input network buffer being full and unable to hold the new message Collisions Cumulative number of collisions half duplex only reported by the MAC PHY Media Access Control Physical Connection Msg...

Page 44: ...mails about reoccurring errors Figure 28 Figure 28 Email Alerts Tab View Procedure Conditional Email Set up 1 Define the condition that will trigger the email by selecting a monitor parameter a comparator and a value Set up comparator values for the range of values to check in the chosen condition If choosing only one condition and no OR or AND are needed set the OR AND drop down selection to NotU...

Page 45: ...must be entered in hexadecimal The number must begin with 0x to signify hexadecimal Clicking Read will load and display the current value of the given Modbus Address Clicking Set will save the given value to the given Modbus address After a Read or Set command is given Status will display Waiting while the action is being carried out then Complete is displayed when finished Configuration Tab The C...

Page 46: ...r values in the range of 1000 ms to 65 535 seconds Parameter Security can be enabled or disabled by clicking one of the radio buttons When Disabled is selected no password is necessary and all functions in the web pages will be available When Enabled is selected a valid password must be entered to edit email settings and to write parameters Email Settings The Email Server IP text box must contain ...

Page 47: ...9 Web Interface 47 YASKAWA SIEP YEACOM 06 V1000 Option PROFINET SI EP3 V Technical Manual Custom Tab The Custom tab displays a selection of quick setting parameters Figure 31 Figure 31 Custom Tab View ...

Page 48: ... b1 02 3 Cause Possible Solution Master controller PLC has stopped communicating Check that power is supplied to the PLC Check that PLC is not in program mode Communication cable is not connected properly Check for faulty wiring Correct any wiring problems A data error occurred due to noise Check the various options available to minimize the effects of noise Counteract noise in the control circuit...

Page 49: ...de Cause Possible Solution Option hardware fault Replace the option LED Operator Display Fault Name to oFA30 to oFA43 Option Fault Port A Communication ID error Cause Possible Solution Option hardware fault Replace the option LED Operator Display Minor Fault Name CALL Serial Communication Transmission Error Communication is not established Cause Possible Solution Minor Fault H2 10 Communication wi...

Page 50: ...tive parameter U6 98 retains the original fault value and U6 99 stores the new fault status value Fault Condition Fault Declared Status Value U6 98 U6 99 Description No Fault n a 0 No faults Force Fault EF0 3 Network sent a message to force this node to the fault state Network Link Down BUS ERROR 1300 No network link to option board Network Failure BUS ERROR 1301 Connection with PLC Timeout Defaul...

Page 51: ...to negotiate Number of Connections 1 PLC connection 1 supervisor connection 2 web page connections Duplex Mode Half forced Auto negotiate Full forced Address Startup Mode Static DCP Ambient Temperature 10 C to 50 C Humidity Up to 95 RH no condensation Storage Temperature 20 C to 60 C allowed for short term transport of the product Area of Use Indoor free of corrosive gas airborne particles etc Alt...

Page 52: ...11 Specifications YASKAWA SIEP YEACOM 06 V1000 Option PROFINET SI EP3 V Technical Manual 52 ...

Page 53: ...Technical Manual PROFINET YASKAWA AC Drive V1000 Option 2011 YASKAWA AMERICA INC All rights reserved MANUAL NO SIEP YEACOM 06 Published in U S A January 2011 11 01 YASKAWA AMERICA INC TM ...