YASKAWA VIPA FM 050-1BB30, Manual

Page 1: ...FM 050 1BB30 Manual HB300 FM 050 1BB30 en 20 40 VIPA System SLIO Counter module eco 2x32Bit FM 050 ...

Page 2: ...050 1BB30_000_FM050 6 GB 2020 YASKAWA Europe GmbH Ohmstraße 4 91074 Herzogenaurach Tel 49 9132 744 0 Fax 49 9132 744 186 Email info yaskawa eu com Internet www yaskawa eu com ...

Page 3: ...22 2 7 Wiring 16x periphery modules 24 2 8 Wiring power modules 25 2 9 Demounting 8x periphery modules 29 2 10 Demounting 16x periphery modules 32 2 11 Easy Maintenance 35 2 12 Trouble shooting LEDs 36 2 13 Installation guidelines 37 2 14 General data for the System SLIO 39 3 Hardware description 41 3 1 Properties 41 3 2 Structure 41 3 3 Technical data 44 4 Deployment 47 4 1 Fast introduction 47 4...

Page 4: ...criptions may be included for units which are not present at the customer site The exact scope of delivery is described in the respective purchase contract Hereby YASKAWA Europe GmbH declares that the products and systems are in compli ance with the essential requirements and other relevant provisions Conformity is indi cated by the CE marking affixed to the product For more information regarding ...

Page 5: ... VIPA FM 050 1BB30 of the System SLIO It contains a description of the construction project implementation and usage Product Order number as of state HW FM 050 050 1BB30 01 The manual is targeted at users who have a background in automation technology The manual consists of chapters Every chapter provides a self contained description of a specific topic The following guides are available in the ma...

Page 6: ...nnel in the n project design department n installation department n commissioning n operation CAUTION The following conditions must be met before using or commis sioning the components described in this manual Hardware modifications to the process control system should only be carried out when the system has been disconnected from power Installation and hardware modifications only by properly trai...

Page 7: ... that have been damaged by electrostatic discharges can fail after a temperature change mechanical shock or changes in the electrical load Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulations for handling the respective equipment can prevent failures of electrostatic sensitive modules Modules must be shipped in the original packi...

Page 8: ...lexity is low because the supply of the DC 24V power section supply is integrated to the backplane bus and defective modules may be replaced with standing wiring By deployment of the power modules in contrasting colors within the system further isolated areas may be defined for the DC 24V power section supply respectively the electronic power supply may be extended with 2A VIPA System SLIO Basics ...

Page 9: ...at the backplane bus these are electrically connected this means these are assigned to the backplane bus the electronic modules are power supplied and each periphery module is connected to the DC 24V power section supply With this CPU 01x CPU electronic and power supply are integrated to one casing As head module via the integrated power module for power supply CPU electronic and the electronic of...

Page 10: ... modules in on line By means of the line extension you can divide this line into several lines Here you have to place a line extension master at each end of a line and the subsequent line has to start with a line extension slave Master and slave are to be connected via a special connecting cable In this way you can divide a line on up to 5 lines For each line extension the maximum number of plugga...

Page 11: ...as whole system The functionality of a periphery module is defined by the electronic module which is mounted to the terminal module by a sliding mechanism With an error the defective elec tronic module may be exchanged for a functional module with standing installation At the front side there are LEDs for status indication For simple wiring each module shows cor responding connection information a...

Page 12: ...l interface for the signalling and supplies lines of the module When mounting the terminal block it is attached to the bottom of the elec tronic unit and turned towards the electronic unit until it clicks into place With the wiring a push in spring clip technique is used This allows a quick and easy connection of your signal and supply lines The clamping off takes place by means of a screwdriver 2...

Page 13: ...hat the associated terminal block is plugged again when the electronics unit is replaced There is the possibility to fix the assignment of electronic and terminal module Here VIPA coding pins order number 000 0AC00 can be used The coding pin consists of a coding jack and a coding plug By combining electronic and terminal module with coding pin the coding jack remains in the electronic module and t...

Page 14: ...abeling strip of the corresponding electronic module n On modules without labeling strip such as CPUs and 16x periphery modules the hardware revision is printed on the front X 2 4 3 X 2 4 3 X 2 4 3 X 2 4 3 X 2 4 3 X 2 4 3 X 2 4 3 The example here shows the hardware revision 1 1 is marked with X On the CPUs and some bus couplers you can check the hardware revision HW Revision via the integrated web...

Page 15: ...Dimensions CPU 01x Dimensions bus coupler and line extension slave Dimensions line extension master VIPA System SLIO Basics and mounting Dimensions HB300 FM 050 1BB30 en 20 40 15 ...

Page 16: ...ensions in mm 104 109 76 5 15 12 9 Dimensions 8x periphery module Dimensions electronic module Dimensions 16x periphery module VIPA System SLIO Basics and mounting Dimensions HB300 FM 050 1BB30 en 20 40 16 ...

Page 17: ...ocking lever is opened The modules are each installed on a mounting rail The electronic and power section supply are connected via the backplane bus Up to 64 modules may be mounted Please consider here that the sum current of the electronic power supply does not exceed the maximum value of 3A By means of the power module 007 1AB10 the current of the electronic power supply may be expanded accordin...

Page 18: ...combinations for coding with the use of both coding sockets 1 Plug according to your coding 2 coding jacks in the coding sockets of your elec tronic module until they lock 2 Now plug the according coding plugs into the coding jacks 3 To fix the coding put both the electronic and terminal module together until they lock CAUTION Please consider that when replacing an already coded electronic module ...

Page 19: ... at the right side of the head module by pulling it forward Keep the cover for later mounting 4 For mounting turn the locking lever of the module upwards until it engages 5 For mounting place the module to the module installed before and push the module to the mounting rail guided by the strips at the upper and lower side of the module 6 Turn the locking lever of the periphery module downward agai...

Page 20: ...he module installed before and push the module to the mounting rail guided by the strips at the upper and lower side of the module The module is fixed to the mounting rail by pushing downward the locking lever The modules may either separately be mounted to the mounting rail or as block Here is to be considered that each locking lever is opened The modules are each installed on a mounting rail The...

Page 21: ...to place 1 2 Clack 80mm 80mm 60mm 6 5mm 1 Mount the mounting rail Please consider that a clearance from the middle of the mounting rail of at least 80mm above and 80mm below exist 2 Mount your head module such as CPU or field bus coupler 3 Before mounting the periphery modules you have to remove the bus cover at the right side of the head module by pulling it forward Keep the cover for later mount...

Page 22: ...tion the upper part of the bus cover is to be removed 2 6 Wiring 8x periphery modules CAUTION Do not connect hazardous voltages If this is not explicitly stated in the corresponding module description hazardous voltages are not allowed to be connected to the corresponding terminal module With wiring the terminal modules terminals with spring clamp technology are used for wiring The spring clamp te...

Page 23: ... contact to the terminal 1 Shield bus carrier 2 Shield bus 10mm x 3mm 3 Shield clamp 4 Cable shield To attach the shield the mounting of shield bus carriers are necessary The shield bus carrier available as accessory serves to carry the shield bus to connect cable shields 1 Each System SLIO 8x periphery module has a carrier hole for the shield bus carrier Push the shield bus carrier until they eng...

Page 24: ...ule has a removable terminal block for wiring With the wiring of the terminal block a push in spring clip technique is used This allows a quick and easy connection of your signal and supply lines The clamping off takes place by means of a screwdriver Umax 30V DC Imax 10A Cross section solid wire 0 25 0 75mm2 Cross section with ferrule 0 14 0 75mm2 AWG 24 16 Stripping length 10mm 1 Release area 2 C...

Page 25: ...ing releases the wire 2 Pull the wire from the round hole 2 8 Wiring power modules Power modules are either integrated to the head module or may be installed between the periphery modules With power modules terminals with spring clamp technology are used for wiring The spring clamp technology allows quick and easy connection of your signal and supply lines In contrast to screw terminal connections...

Page 26: ...nsert the stripped end of wire into the round opening You can use wires with a cross section of 0 08mm2 up to 1 5mm2 3 By removing the screwdriver the wire is securely fixed via the spring contact to the terminal 1 DC 24V for power section supply I O area max 10A 2 DC 24V for electronic power supply bus coupler and I O area Wiring procedure Standard wiring VIPA System SLIO Basics and mounting Wiri...

Page 27: ...ed n The power section supply is to be externally protected with a fuse which corresponds to the maximum current This means max 10A is to be protected with a 10A fuse fast respectively by a line circuit breaker 10A characteristics Z n It is recommended to externally protect the electronic power supply for head modules and I O area with a 2A fuse fast respectively by a line circuit breaker 2A chara...

Page 28: ...h max 4A n By placing the power module 007 1AB10 at the following backplane bus modules may be placed with a sum current of max 2A Afterwards a power module is to be placed again To secure the power supply the power modules may be mixed used 1 DC 24V for power section supply I O area max 10A 2 DC 24V for electronic power supply bus coupler and I O area 3 DC 24V for power section supply I O area ma...

Page 29: ...t your shield bus into the shield bus carrier 3 Attach the cables with the accordingly stripped cable screen and fix it by the shield clamp with the shield bus 2 9 Demounting 8x periphery modules 1 Power off your system 2 For the exchange of a electronic module the electronic module may be pulled for ward after pressing the unlocking lever at the lower side of the module 3 For installation plug th...

Page 30: ...the just mounted right module and pull it forward 4 Turn the locking lever of the module to be exchanged upwards 5 Pull the module 6 For mounting turn the locking lever of the module to be mounted upwards 7 To mount the module put it to the gap between the both modules and push it guided by the stripes at both sides to the mounting rail 8 Turn the locking lever downward again Exchange of a periphe...

Page 31: ...the unlocking lever at the lower side of the just mounted right module near the module group and pull it forward 4 Turn all the locking lever of the module group to be exchanged upwards 5 Pull the module group forward 6 For mounting turn all the locking lever of the module group to be mounted upwards 7 To mount the module group put it to the gap between the both modules and push it guided by the s...

Page 32: ...tronic unit and push it towards the electronic unit until it clicks into place ð Now you can bring your system back into operation Clack 1 2 Clack Clack 1 Power off your system 2 Remove if exists the wiring of the module respectively the wired terminal block 3 In contrast to 8x periphery modules you can directly demount and mount 16x periphery modules Turn the locking lever of the module to be exc...

Page 33: ...ly plug the wired terminal block again ð Now you can bring your system back into operation 1 Power off your system 2 Remove if exists the wiring of the module group respectively the wired terminal blocks 3 In contrast to 8x periphery modules you can directly demount and mount 16x periphery modules Turn all the locking lever of the module group to be exchanged upwards Exchange of a module group VIP...

Page 34: ...etween the both modules and push it guided by the stripes at both sides to the mounting rail 7 Turn all the locking lever downward again 8 Wire your module group respectively plug the wired terminal blocks again ð Now you can bring your system back into operation VIPA System SLIO Basics and mounting Demounting 16x periphery modules HB300 FM 050 1BB30 en 20 40 34 ...

Page 35: ...System SLIO bus recovery 0x38D0 is triggered OB 86 is called If this is not available the CPU switches to STOP otherwise it remains in RUN The I O data of all modules become valid again n Wrong electronic module is plugged The CPU detects the wrong module Diagnostic message System SLIO bus recovery but expected configuration does not match actual configuration 0x38D1 is triggered The SF LED of the...

Page 36: ...g power modules page 25 Behaviour After PowerON the MF LED of one module respectively more modules flashes The RUN LED remains off Reason At this position a module is placed which does not correspond to the configured module Remedy Match configuration and hardware structure Behaviour After PowerON all of the RUN LEDs up to the defective module are flashing With all following modules the MF LED is ...

Page 37: ...o the interference cause interferences to your control occur by means of different coupling mechanisms There are n galvanic coupling n capacitive coupling n inductive coupling n radiant coupling In the most times it is enough to take care of some elementary rules to guarantee the EMC Please regard the following basic rules when installing your PLC n Take care of a correct area wide grounding of th...

Page 38: ...th conductor is impedance low because otherwise the interference currents may appear as interference cause When isolating cables you have to regard the following n If possible use only cables with isolation tangle n The hiding power of the isolation should be higher than 80 n Normally you should always lay the isolation of cables on both sides Only by means of the both sided connection of the isol...

Page 39: ...sulation voltage to reference earth Inputs outputs AC DC 50V test voltage AC 500V Protective measures against short circuit Environmental conditions to EN 61131 2 Climatic Storage transport EN 60068 2 14 25 70 C Operation Horizontal installation hanging EN 61131 2 0 60 C Horizontal installation lying EN 61131 2 0 55 C Vertical installation EN 61131 2 0 50 C Air humidity EN 60068 2 30 RH1 without c...

Page 40: ... 4 3 HF field immunity casing 80MHz 1000MHz 10V m 80 AM 1kHz 1 4GHz 2 0GHz 3V m 80 AM 1kHz 2GHz 2 7GHz 1V m 80 AM 1kHz EN 61000 4 6 HF conducted 150kHz 80MHz 10V 80 AM 1kHz EN 61000 4 4 Burst degree of severity 3 EN 61000 4 5 Surge degree of severity 31 1 Due to the high energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors...

Page 41: ...ype Order number Description FM 050 VIPA 050 1BB30 Counter module eco 2x32Bit DC 24V 3 2 Structure 1 Locking lever terminal module 2 Labeling strip 3 Backplane bus 4 LED status indication 5 DC 24V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal Features Bestelldaten 050 1BB30 VIPA System SLIO Hardware description Structure HB300 FM 050 1BB30 ...

Page 42: ...ply X B Error in configuration Ä Chap 2 12 Trouble shooting LEDs page 36 A0 green Counter 0 Digital input 1 A0 pulse is set B0 green Counter 0 Digital input 5 B0 direction is set A1 green Counter 1 Digital input 4 A1 pulse is set B1 green Counter 1 Digital input 8 B1 direction is set on off blinks with 2Hz B not relevant X Status indication VIPA System SLIO Hardware description Structure HB300 FM ...

Page 43: ...Pulse input for counter signal respectively track A of an encoder for 1 2 or 4 fold evaluation 5 B0 I Counter 0 B direction direction signal respectively track B of an encoder invertible via parameterization 6 DC 24V O DC 24V for encoder 7 0V O GND 8 B1 I Counter 1 B direction direction signal respectively track B of an encoder invertible via parameterization I Input O Output Pin assignment VIPA S...

Page 44: ...put voltage hysteresis Signal logic input Frequency range Input resistance Input current for signal 1 3 mA Connection of Two Wire BEROs possible ü Max permissible BERO quiescent current 0 5 mA Input delay of 0 to 1 0 8 µs Input delay of 1 to 0 0 8 µs Number of simultaneously utilizable inputs horizontal confi guration 4 Number of simultaneously utilizable inputs vertical configu ration 4 Input cha...

Page 45: ...l Number of operating cycle of relay outputs Switching capacity of contacts Output data size 4 Byte Technical data counters Number of counters 2 Counter width 32 Bit Maximum input frequency 100 kHz Maximum count frequency 400 kHz Mode incremental encoder ü Mode pulse direction ü Mode pulse Mode frequency counter Mode period measurement Gate input available Latch input available Reset input availab...

Page 46: ...nd Mana Ucm Max potential difference between inputs and Mintern Uiso Max potential difference between Mintern and outputs Insulation tested with DC 500 V Datasizes Input bytes 12 Output bytes 4 Parameter bytes 12 Diagnostic bytes 20 Housing Material PPE PPE GF10 Mounting Profile rail 35 mm Mechanical data Dimensions WxHxD 12 9 mm x 109 mm x 76 5 mm Net weight 57 g Weight including accessories 57 g...

Page 47: ...0 Counter value 5400h s 01h 4 CV_II 4 Counter 1 Counter value 5400h s 1 02h 8 CSTS_I 2 Counter 0 Counter status 5402h s 03h 10 CSTS_II 2 Counter 1 Counter status 5402h s 1 04h At CPU PROFIBUS and PROFINET the output area is embedded to the corresponding address area IX Index for access via CANopen SX Subindex for access via EtherCAT with Index 7000h EtherCAT Slot More can be found in the according...

Page 48: ...s remain set until reset with RES_SET bit 6 control word Bit Name Function 0 1 reserved 2 SW_GATE_SET sets the software gate 3 5 reserved 6 RES_SET resets the bits STS_OFLW STS_UFLW and STS_ZP with edge 0 1 7 9 reserved 10 SW_GATE_RESET resets the software gate 11 15 reserved DS Record set for access via CPU PROFIBUS and PROFINET IX Index for access via CANopen SX Subindex for access via EtherCAT ...

Page 49: ..._GATE_SET in the control word Close deactivate in user program by edge 0 1 SW_GATE_RESET in the control word 4 2 In Output area 4 2 1 Input area 12byte At CPU PROFIBUS and PROFINET the input area is embedded to the corresponding address area IX Index for access via CANopen SX Subindex for access via EtherCAT with Index 6000h EtherCAT Slot More can be found in the according manual of your bus coupl...

Page 50: ...word 4 2 2 Output area 4byte At CPU PROFIBUS and PROFINET the output area is embedded to the corresponding address area IX Index for access via CANopen SX Subindex for access via EtherCAT with Index 7000h EtherCAT Slot More can be found in the according manual of your bus coupler Addr Name Bytes Function IX SX 0 CCTRL_I 2 Counter 0 Control word 5602h s 01h 2 CCTRL_II 2 Counter 1 Control word 5602h...

Page 51: ... CH0A 1 C0 Input frequency track A 02h 01h 3100h 01h CH1B 1 C0 Input frequency track B 02h 01h 3101h 02h CH2A 1 C1 Input frequency track A 02h 01h 3102h 03h CH3B 1 C1 Input frequency track B 02h 01h 3103h 04h MODE2_I 1 C0 Counter mode 21 00h 80h 3104h 05h MODE3_I 1 C0 Counter mode 31 00h 80h 3105h 06h MODE2_II 1 C1 Counter mode 21 00h 82h 3106h 07h MODE3_II 1 C1 Counter mode 31 00h 82h 3107h 08h 1...

Page 52: ...parameter settings are ignored 4 4 Counter functions The counters of the 050 1BB30 are continuous counter whose direction may be preset by the parameterization The counters serve e g for distance measuring with incremental encoder The activation res de activation of the counter happens via an internal gate I gate The I gate corresponds to the software gate SW gate The SW gate is opened activated v...

Page 53: ...g pulse in negative direction arrives it jumps to the upper count limit and counts from there on The count limits are set to the maximum count range Limits Valid value range Lower count limit 2 147 483 648 231 Upper count limit 2 147 483 647 231 1 With overflow or underflow the status bits STS_OFLW respectively STS_UFLW are set These bits remain set until these are reset with RES_SET in the contro...

Page 54: ... reserved 00h 01h 2F01h 02h MODTYP 1 Module information 18h 03h ERR_C 1 reserved 00h 04h ERR_D 1 reserviert 00h 05h CHTYP 1 Channel type 76h 06h NUMBIT 1 Number diagnostics bits per channel 00h 07h NUMCH 1 Number channels of the module 02h 08h CHERR 1 reserved 00h 09h CH0ERR CH7ERR 8 reserved 00h 0Ah 11h DIAG_US 4 µs ticker 00h 13h Byte Bit 7 0 0 n Bit 3 0 Module class 1000b Function module n Bit ...

Page 55: ...le here 02h Byte Bit 7 0 0 3 Value of the µs ticker at the moment of the diagnostic Byte Bit 7 0 0 reserved NUMCH Channels DIAG_US µs ticker ERR_A C D CHERR CHxERR reserved VIPA System SLIO Deployment Diagnostic data HB300 FM 050 1BB30 en 20 40 55 ...