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  13

MAINTENANCE

5.  Hardware: Stop engine and remove key thoroughly inspect the entire machine for any
missing or loose hardware. Check daily.

6. Air cleaner: Stop engine and remove key. Remove plastic cover and loosen wingnut on the
air cleaner. Remove the foam pre-cleaner and wash or replace if needed. Inspect paper filter
and replace if dirty. Check every 25 hours,  daily if in very dirty conditions.  Fuel efficiency,
engine RPM, and available power goes down rapidly if the air filter is dirty.  Prolonged effects
could damage the engine.

7. Engine oil: Change oil to manufacturers specifications. Stop engine and remove key. Drain
oil when engine is warm. 

Thoroughly clean around cap before removing.

 Remove oil

drain cap from the right side of engine block and replace drain cap. Remove oil filter and re-
place. Put a light coat of clean oil on the filter gasket before installing. Fill engine with oil using
manufacturers specs, see Kawasaki owner’s manual. Start engine and idle slowly to allow the oil
to recoat the interior of the engine and then inspect for leaks.

8. Hydraulic oil: Check daily. 

Thoroughly

 

clean around cap.

 Remove cap. Oil level should be

1” below the bottom of the fill tube. If not, add oil. NOTE: Use only 20w - 50 motor oil.

9. Tire pressure: Check every 25 to 50 hours. Rear tires require 15 psi and caster tires 20 psi

10. Belts: Check every 25 hours. Stop engine and remove key. Check the condition of all belts.

12. Lubrication (every 25 hours):

Caster tires and front caster pivots

(Clean grease zerk thoroughly before greasing)

13. Fuel filter: Replace annually or as needed.

14. Hydraulic filter and oil: Change every 500 hours or yearly. Stop engine and remove key.
Clean around the filter and the drain plug on the bottom side of the tank. Remove the filter and
allow any oil to drain from the filter head. Then replace with new filter. Use only Yazoo/Kees p/n
102606, filter which has a bypass valve and the correct micron filter. Remove one of the hydraulic
lines from the bottom of the tank and allow the tank to drain, reinstall the hydraulic line. Fill tank
with 20w - 50 motor oil 1” below the fill tube and replace cap. Block up the rear of unit until wheels
will rotate freely and start engine at a slow idle, move the control levers forward and run for
several minutes. Stop engine and recheck oil level.  If wheels don’t response an air lock has
occured within the hydraulic system.  Bleed air from lines, or let stand overnight to allow the air
time to dissipate out of the oil.  Retry responses & check the oil level.  Note:  Serious damage to
the pumps and wheel motors can occur if the system is ran with an air lock.

Summary of Contents for KHKW36140

Page 1: ...ow the important safety instructions and the other instructions contained in this manual Lawnmowers and all power equipment can be potentially dangerous if used improperly SAFETY REQUIRES GOOD JUDGEME...

Page 2: ...ey and operating instructions WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must...

Page 3: ...Lubrication 12 Fuel filter 13 Hydraulic filter and oil 14 Cutter housing TROUBLE SHOOTING SAFETY 1 Training 2 Preparation 3 Operation 4 Transportation 5 Maintenance SETUP AND ADJUSTMENTS 1 Cutting hei...

Page 4: ...an off any spilled gasoline before starting the mower OPERATION 1 Mow only in daylight or good artificial light 2 Do not operate the mower in wet grass if possible 3 Mow across slopes Use extreme caut...

Page 5: ...USTMENTS 1 Uncrate mower 2 Mount front caster assemblies to the front deck using the fasterners provided on the deck both sides 3 Cut the plastic wire ties holding the operator presence levers down 4...

Page 6: ...see fig 2 NOTE To achive the best quality cut the blades should be level with the ground or slighty tipped forward CASTER SWIVEL 1 2 C SPACERS MACHINERYBUSHING CASTER HEIGHT ADJUSTMENT CASTER HEIGHT A...

Page 7: ...1 2 3 4 5 B A C MOTION CONTROL ADJUSTMENT 1 This adjustment must be made with the drive wheels rotating Raise rear of the unit and block it up so the wheels are free to rotate CAUTION Keep hands feet...

Page 8: ...peed lever should be in the neutral or stop postion and the thumb latchs unlocked 4 Loosen the two 1 4 bolts holding the reverse detent bracket Slide the bracket up or down till it just touchs the L s...

Page 9: ...e engagement lever is in the engaged position 5 To increase belt tension rotate turnbuckle toward the rear of the mower until desired tension is gained Do not over tighten belts to much tension will r...

Page 10: ...starting if the blade and or ground speed lever are engaged It also causes engine shutdown if the operator falls from or attempts to leave the operator position while the blades or ground speed lever...

Page 11: ...will slow the right wheel and cause the mower to turn in that direction To turn left while moving in forward direction pull the left control lever back towards the neutral position this will slow the...

Page 12: ...e dipstick and wipe clean Reinsert the dipstick all the way but do not screw down Remove the dipstick and check oil level If oil level is low add oil Use engine manufacturers specs for type of oil 2 P...

Page 13: ...se only 20w 50 motor oil 9 Tire pressure Check every 25 to 50 hours Rear tires require 15 psi and caster tires 20 psi 10 Belts Check every 25 hours Stop engine and remove key Check the condition of al...

Page 14: ...he setscrews after you have pinched the assembly together with the blade bolt and nut Cutterhousingassemblysusesealedbearings and are maintance free NOTE WHEN PRESSING A BEARING IN OR OUT OF A CUTTERH...

Page 15: ...moves when in neutral position Mower pulls left or right When a problem occurs do not overlook the simple causes 1 Tire pressure uneven 2 Motion control linkage adjustment 3 Soft terrian 4 Slope too s...

Page 16: ...16 SERVICE RECORD DESCRIPTION OF WORK DONE DATE SERVICE DONE BY...

Page 17: ...es Product warranted hereunder shall be defective or fail to conform with this limited warranty Yazoo Kees shall subject to the provisions hereof pay for or provide labor and materials for the repair...

Page 18: ...FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE BREACH OF ANY WARRANTY INCLUDING BUT NOT LIMITED TO LIABILITY FOR INCON VENIENCE RENTAL OR PURCHASES OF REPLACEMENT EQUIPMENT OR FOR LOSS...

Page 19: ......

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