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17
Figure 17
5) Attach free end of male end of Seat Belt (44) to
the side of Main Brush Guard (14) with a 5/16”-
18x2.00” hex bolt (4), a 5/16” flat washer (64), a
5/16” fender washer (63) a 5/16”-18 nylock nut
(34) as shown in Figure 16. After tightening,
loosen nut just enough to allow seat belt to rotate
around the bolt.
6) Attach other end of Front Brush Guards (16) to
front end of kart chassis using 5/16”-18x2.00” hex
bolts (4) and 5/16”-18 nylock nuts (34) as shown
in Figure 17.
7) Mount safety flag by placing mounting bracket
between the head of the bolt and nylon spacer that
is used to attach the Rear Brush Guard to the rear
of the kart as explained in step #2.
8) Tighten all bolts and nuts used in assembling
Brush Guards.
9) Cut foam (28) to fit the length of the Front
Brush Guards (16).
10) Finish splitting foam (28). (Foam is partially
split from the factory)
11) Attach foam (28) to the Front Brush Guards
(16) and secure with Tie Wraps (60).
12) Trim excess material from Tie Wraps after
securing foam as shown in Figure 19.
Figure 18
Foam
Tie Wraps
Figure 19
Figure 16
BRUSH GUARD ATTACHMENT HARDWARE
Item #
Description
Qty
4
BOLT;HEX; 5/16-18 X 2”
5
9
BOLT;HEX; 5/16-18 X 1.75
5
34
NUT;5/16-18 NYLOCK
10
46
SPACER; .344Idx.75OD
1
60
TIE; CABLE; BAR-LOK 11
8
64
WASHER; FLAT; 5/16
2
63
WASHER; 5/16’ FENDER
2