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1-888-962-6554 

 

www.YERFDOG.Com

 

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7.  The tire pressure should be checked prior to each use.  The recommended inflation pressure is the 

maximum tire pressure, which is printed on the tire’s sidewall.  

Improper tire pressure may cause 

instability and may prevent proper braking or steering.

 

 
8.  Modification of this vehicle or removal of any original equipment or safety decals may render the 

vehicle unsafe or illegal.  

Never remove the chain guard, or belt clutch guard.

  These covers are 

for the riders’ protection. 

 
9.  The vehicle should never be started without first checking to see that the throttle is in the 

idle

 position.  

Do not start engine without verifying proper function of the throttle. 

 
10.  

Never attempt to start this vehicle without having the operator sitting in the proper position to 
ensure control of the kart. 

 

 
11.  The operator’s ability to operate this off-road vehicle safely is largely dependent upon the operator’s 

ability to exercise proper judgment.  An operator also must not be too small or too large for controlled 
operation.  The operator must be at least 16 years of age and having understanding, mental capacity, 
and physical capability to safely operate this vehicle.  This vehicle should only be operated after 
mature, supervised instruction and sufficient practice in non-congested areas.  Safe operation 
includes responsibility for the safety of a passenger. 

 
12.  

This vehicle is designed for one operator and one passenger.

  A passenger on any vehicle must 

be sufficient age, understanding, mental capacity, and physical capability to act to protect 
himself/herself, and wear a D.O.T. approved helmet at all times.  

This kart is not recommended for 

cumulative weights exceeding 150 pounds.

 

 
13.  The engine should be stopped when the vehicle is not in use. 
 
14.  

Loose clothing, long hair, or articles worn by any riders must be fully contained, or covered to 
prevent them from possibly being caught in rotating parts of the vehicle or the surrounding 
environment while riding.  Failure to obey could endanger the personal safety of the riders.

 

 
15.  

Do not place hands, feet, or any other part of the body or any clothing near the engine, 
muffler, wheels, chain, and other rotating parts of the vehicle while riding or running the 
engine.  

Caution must be used in performing required maintenance on or near an operating engine.  

Special caution should be taken after the engine has been running, since the engine and other drive 
components may be extremely hot. 

 
16.  Wet, slippery, rough, or steep terrain is potentially dangerous and may result in injury if proper caution 

is not observed.  Slow speeds are required to safely operate this vehicle under those conditions.  The 
operator must use mature judgment, skill, and experience to choose a speed suitable for the terrain 
and riding conditions. 

 
17.  

The Governor settings for this vehicle’s engine must not be tampered with, altered, or 
changed.

  The governor is set by the engine manufacturer and limits the maximum speed of the 

engine (and vehicle) and protects the 

engine

 from damage.  Excessive speeds are potentially 

dangerous to the rider and the engine. 

 
18.  Each time before using this vehicle, the fuel supply should be checked.  The fuel tank should never 

be filled while the engine is running or while the engine is hot.  Do not fill tank in closed area such as 
a garage, while smoking, or in the vicinity of an open flame.  Do not overfill the tank.  Always allow at 
least ¼ inch of space at the top of the tank for expansion. Never top off tank.  Replace cap tightly to 
prevent spillage of fuel and potential fire hazard.  After filling tank, move the vehicle at least 15 feet 
away from spot of filling before starting. 

 

Summary of Contents for 1204

Page 1: ...Vehicle DANGER YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE 20 oz Or 1 Pints 0 6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instru...

Page 2: ...ns carbon monoxide which is a tasteless odorless and poisonous gas 3 This Fun Kart is not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and...

Page 3: ...stopped when the vehicle is not in use 14 Loose clothing long hair or articles worn by any riders must be fully contained or covered to prevent them from possibly being caught in rotating parts of th...

Page 4: ...ar please call 1 888 389 5522 for assistance 24 Never operate this vehicle while under the influence of alcohol drugs or medication of any kind Such operation could be dangerous to you and or others 2...

Page 5: ...o all Caution and Warning labels on the Fun Kart ASSUMPTIONS OF RISK The owner or operator assumes all the risks incident to or arising out of the operation of this vehicle Failure to follow and compl...

Page 6: ...as follows from the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due t...

Page 7: ...y Instructions page 16 6 Bolts Check the screws nuts and bolts on your vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 7 Engine Fil...

Page 8: ...riding 7 Stop Switch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote...

Page 9: ...mary technique to be mastered in riding this vehicle Practice turning at a slow constant speed Defer increased speeds until you are confident of your proficiency and are intimately familiar with the t...

Page 10: ...INSTRUCTIONS Engine Lubrication You must change the oil in the crankcase after the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubri...

Page 11: ...1 888 962 6554 www YERFDOG Com 11 STEERING WHEEL ASSEMBLY INSTRUCTIONS...

Page 12: ...L NON ADJUSTABLE 1 41 SEAT RAIL ADJUSTABLE 1 41 3 34 44 Female End 44 Male End 2 31 44 Male End Seat Belt and Seat Adjustment Rail Installation For ease of assembly lay the seat frame on a table seat...

Page 13: ...2 Place the seat rails 41 74 on the bolts coming out of the square tube If the bolts are not accessible then slide the rails downward to access the bolts 3 Place 5 16 18 nylock nuts 34 onto bolts but...

Page 14: ...of seat as shown in Figure 8 2 Pull female ends of seat belts 44 through slot in hinge of seat cushion as shown in Figure 9 3 Attach seat cushion 23 to seat frame 45 using 20x1 75 hex bolt 5 lock was...

Page 15: ...STUDS on the bottom of the SEAT ASSEMBLY with the SEAT BRACKET HOLES on the FUN KART FRAME 2 Insert the THREADED STUDS into the SEAT BRACKET HOLES 3 From UNDER the Fun Kart secure the SEAT ASSEMBLY us...

Page 16: ...16 18x2 00 4 hex bolt through 5 16 flat washer 64 nylon spacer 46 one end of Rear Brush Guard and Rear Chassis Tube with 5 16 18 nylock nut 34 DO NOT TIGHTEN See Figure 15 3 Attach upper end of Rear...

Page 17: ...head of the bolt and nylon spacer that is used to attach the Rear Brush Guard to the rear of the kart as explained in step 2 8 Tighten all bolts and nuts used in assembling Brush Guards 9 Cut foam 28...

Page 18: ...O APPLY DECALS 1 Peel from center of the backing to expose adhesive surface NOTE Do Not remove decal backing completely This will cause decal to curl and stick to itself 2 Align the decal with floor p...

Page 19: ...1 888 962 6554 www YERFDOG Com 19 Figure 23 AFTER ASSEMBLING KART SHOULD LOOK LIKE THE FIGURE SHOWN BELOW OPTIONAL USE OF CUT OFF FOAM...

Page 20: ...04392 THROTTLE ROD 1204 22 H91480W COLLAR 7 16 BOREX7 8 OD 57 02063 TIE ROD LEFT SHORT 9 23 H92441W CUSHION SEAT 2P 58 26000209 TIE ROD RIGHT 19 125 24 04005 DECAL SET 1204 59 M01001W TIE CABLE 4 BLA...

Page 21: ...1 888 962 6554 www YERFDOG Com 21...

Page 22: ...1 888 962 6554 www YERFDOG Com 22...

Page 23: ...OSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL To ensure maximum owner satisfaction and understanding of this product you should READ OWNER...

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