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8

PRE-RIDE INSPECTION

WARNING -

Perform this pre-ride inspection everyday before riding

the vehicle.  If not performed, serious damage to the

vehicle and personal injury may result.

1.

Engine Oil Level

 – Add oil if required.  Check for leaks.  Tighten filler cap securely.

2. Fuel Level

 – Add fuel if necessary.  Do not overfill (no fuel in filler neck).  Replace cap tightly. Check

for leaks.  Do not mix oil with gas.  Only refuel when engine is off and cool.

3. Brakes

 – Perform a Brake Test: Sit in the vehicle with the brake actuated by pressing on the brake

pedal.  Start the engine with the ignition switch on.  Increase the engine RPM gradually to ensure the

brake is effective.  Do not operate this Fun-Kart unless the brake is working properly.

4. Tires

 – Check conditions and pressure.

5. Drive Chain

 – Check condition, tension, lubricate as necessary.

6. Throttle

 – Check for smooth operation.  Assure throttle “snaps” back to idle.  Also, check for frayed

cable or damaged cable conduit.  If either condition exists replace the cable assembly before riding.

7. Stop Switch

 – Perform this stop switch test.  While the engine is running, move the steering column

remote stop switch to the “OFF” position.  If this does not stop the engine, move the engine remote

switch to the “OFF” position.  If the engine is not equipped with an engine remote switch, pull the spark

plug wire.  Check to insure that the stop switch wire is attached to the terminal on the engine.  

Do not

operate this vehicle with a stop switch that is not functioning properly

.

8. All Nuts, Bolts and Fasteners

 – Check wheels to assure that all axle nuts and lug nuts are tightened

properly.  Check and tighten all other fasteners as necessary. Regularly check set screws on

sprockets and drum.

9. Guards

 – Ensure all protective guards are in place.  

Never remove any chain guard, or clutch

guard

. Each of these covers have a protective purpose, if removed it could endanger the personal

safety of the operator or passenger.

10. Steering System

 – Ensure that it turns freely.

STARTING INSTRUCTIONS

NOTE:

Do not attempt to start or operate this machine without being

completely familiar with all controls necessary to operate this

vehicle safely.  Do not start the engine before reading and

understanding all the rules, warnings, and instructions in this

manual.

Summary of Contents for 32001 Series

Page 1: ...nts 6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governin...

Page 2: ...s Fun Kart is not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended by state and local laws The o...

Page 3: ...ty and physical capability to act to protect himself herself and wear a D O T approved helmet at all times This kart is not recommended for weights exceeding 200 pounds 13 The engine should be stopped...

Page 4: ...e removed 23 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long periods of storage such as for winter the fuel tank should be drain...

Page 5: ...n wet surfaces and allow for extra braking distance 33 ALWAYS mount the caution flag provided on the Fun Kart for safety purposes This flag could help prevent dangerous situations Pay close attention...

Page 6: ...f purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint is worn of...

Page 7: ...nuts and bolts on your vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 7 Engine Fill the crankcase with oil until it reaches the F...

Page 8: ...witch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OF...

Page 9: ...urning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to...

Page 10: ...the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear Refer...

Page 11: ...nutes of use the outward camber may be reduced by one half After 1 hour of use the tires may have almost no or slight outward camber as shown in Figure B When your Fun Kart gets an inward camber on th...

Page 12: ...BERS 72 at the front and rear of the FUN KART 2 The SHOCKS are pre set for normal conditions at the factory 3 Locate the SHOCK ADJUSTMENT HOLE at the base of the spring 4 Place the end of a narrow scr...

Page 13: ...dware shown 1 Locate the SEAT FRAME ASSEMBLY LAP BELT and SHOULDER BELT 2 Align STUDS on the bottom of the SEAT FRAME ASSEMBLY with the SEAT TAB HOLES on the FUN KART FRAME 3 Slip SHOULDER BELT and LA...

Page 14: ...wn 2 Secure the REAR BRUSH GUARD 51 and SAFETY FLAG 34 to the rear tabs on the FRAME using the hardware shown 3 Align holes and secure the REAR BRUSH GUARDS 51 to the top of the MAIN BRUSH GUARD 21 us...

Page 15: ...15 Attach FOAM 87 to the BRUSH GUARDS using CABLE TIES 81 as shown FOAM ATTACHMENT DIAGRAM...

Page 16: ...n in the illustrations below Note Decals are self adhesive and require no glue SUGGESTED DECALAPPLICATION Yerf Dog logo 2 applied to both sides of front Yerf Dog logo 2 applied to both sides of rear Y...

Page 17: ...BLACK 27 00918 DECAL KIT 83 H92561W STEERING WHEEL 13 W CAP 28 Q43203W DRIVE BELT COMET 84 36000700 THROTTLE CABLE 40 29 00994 DRIVE CHAIN 85 23001700 TIE ROD ASSEMBLY 30 02908 DRIVE COVER BLACK 86 00...

Page 18: ...18 MODEL 32001 SERIES...

Page 19: ...16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS ORAL...

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