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18. Each time before using this vehicle, the fuel supply should be checked.  The fuel tank should never

be filled while the engine is running or while the engine is hot.  Do not fill tank in closed area such as a

garage, while smoking, or in the vicinity of an open flame.  Do not overfill the tank.  Always allow at

least ¼ inch of space at the top of the tank for expansion.  Never top off tank. Replace cap tightly to

prevent spillage of fuel and potential fire hazard.  After filling tank, move the vehicle at least 15 feet

away from spot of filling before starting.

19. If the vehicle should start making unusual noise or vibrating abnormally, the engine should be stopped

and the spark plug wire disconnected. The vehicle should then be checked for damage. Excessive

noise or vibration is generally a warning of loose or worn parts.

20. When making repairs or adjustments to the vehicle which do not involve adjustments to the engine,

the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental

starting.  When working on or around or when restarting engine, use extreme caution to avoid

contact with the muffler, cylinder head, or any other potentially hot area on or around the engine.

21. Always perform a Pre-Ride Inspection before starting the engine.  See Pre-Ride Inspection in the

manual.

22. The custom brush guard assembled on this vehicle is for deflecting loose vegetation and must not be

removed.

23. When storing the vehicle, it must be kept in a place where gasoline fumes will not reach an open flame

or spark.  For long periods of storage, such as for winter, the fuel tank should be drained in the open,

cool area.  The engine must be allowed to cool before storage in any enclosure.  Read and keep all

printed material supplied with this vehicle.  Timely and specific instructions and an Operators Manual

revisions are included in supplements.  If any printed material included is unclear, please call

1-888-389-5522 for assistance.

24.

Never operate this vehicle while under the influence of alcohol, drugs, or medication of any

kind.  Such operation could be dangerous to you and/or others

.

25. Always slow down while turning.  High speed turning may cause loss of control, possible injury to the

Operator.

26.

Do not race, jump, and perform “stunt” riding or ”spinouts” when operating the Fun-Kart.

The Fun-Kart is not designed or intended for such operation

.

27. This manual provides guidelines for the assembly, maintenance, and operation of this Fun-Kart and is

not intended as a service manual.

28. Assembly, maintenance, and/or repair of this Fun-Kart should only be performed by persons of

sufficient mechanical skill, experience, and judgment (such as outdoor equipment dealers,

motorcycle dealer/shops, or small engine dealers) so that no unsafe condition or modification is made.

29. Always use extreme caution when starting the engine.  Avoid touching the engine, muffler, or drive

components.  These areas could cause burns on contact.

30.

Operator must always be appropriately supervised at all times while operating this vehicle.

Summary of Contents for 3205

Page 1: ...6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing th...

Page 2: ...gas 3 This Fun Kart is not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended by state and local l...

Page 3: ...anding mental capacity and physical capability to act to protect himself herself and wear a D O T approved helmet at all times This kart is not recommended for cumulative weights exceeding 250 pounds...

Page 4: ...e removed 23 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long periods of storage such as for winter the fuel tank should be drain...

Page 5: ...n wet surfaces and allow for extra braking distance 33 ALWAYS mount the caution flag provided on the Fun Kart for safety purposes This flag could help prevent dangerous situations Pay close attention...

Page 6: ...the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint...

Page 7: ...eck the screws nuts and bolts on your vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 7 Engine Fill the crankcase with oil until it...

Page 8: ...witch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OF...

Page 9: ...urning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to...

Page 10: ...the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear Refer...

Page 11: ...four shock absorbers two on the front suspension and two on the rear suspension to comfortably tackle rough terrain The two front shock absorbers affect the camber or slant of your front tires You ma...

Page 12: ...ADJUSTMENT HOLE at the base of the spring 4 Place the end of a narrow screwdriver in the SHOCK ADJUSTMENT HOLE 5 Turn the SHOCK ADJUSTMENT HOLE counter clockwise around the SHOCK to decrease shock ab...

Page 13: ...will be mounted onto the sides of the RACK BRUSH GUARD in step 6 of the BRUSH GUARD ASSEMBLY INSTRUCTIONS on page 14 1 Locate the SEATASSEMBLY with LAP BELTS and SHOULDER BELTS Insert the bolt 9 and w...

Page 14: ...e backing to expose adhesive surface NOTE DO NOT REMOVE DECAL BACKING COMPLETELY This will cause decal to curl and stick to itself 2 Align decal with floorpan gently press adhesive to floorpan to star...

Page 15: ...UN KART FRAME TAB SHOULDER BELT FRONTBRUSH GUARD 33 TOP BRUSH GUARD 31 RACKBRUSH GUARD 36 CROSS BRUSH GUARD 32 60 60 RACK 36 then to FRONT BRUSH GUARD 33 using the hardware shown 5 Join and secure the...

Page 16: ...16 FOAMATTACHMENT DIAGRAM Attach FOAM 48 to the BRUSH GUARDS using CABLE TIES 35 on front sections as shown...

Page 17: ...NYLOCK 56 HH10014 NUT 1 14 THIN NYLOCK 57 001205P NUT 3 8 16 NYLOCK 58 00995 NUT 3 8 16 JAM 59 HH37524 NUT 3 8 24 THIN NYLOCK 60 HH1256T NUT 5 16 18 NYLOCK 61 HH62518 NUT 5 8 18 THIN NYLOCK 62 01226...

Page 18: ...18...

Page 19: ...19 8 107 55 108 111 110 MODEL 3205...

Page 20: ...OPERATORS UNDER 16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUEN...

Page 21: ...21...

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