Yeswelder YWM-211P, Operator'S Manual

Page 1: ...YWM 211P IGBT INVERTER MULTI PROCESS WELDER MIG PULSED MIG SPOOL GUN COMPATIBLE MIG STICK LIFT TIG Copyright YesWelder Aug 2023 OPERATOR S MANUAL...

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Page 3: ...w YesWelder product We at YesWelder create quality products at dis counted prices to make welding affordable to everyone To help us serve you better and for further questions visit www yeswelder com T...

Page 4: ...Wire 11 13 OPERATION 13 25 Performance Data Plate And Duty Cycle 13 14 Welding Preparation 14 Welding Wire Selection 15 Gas Selection 15 Set up for MIG Welding GMAW 15 23 Set up for Lift Arc TIG Weld...

Page 5: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Page 6: ...s spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools...

Page 7: ...rm to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 8: ...e welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cables...

Page 9: ...17 95Kg Operating Temperature Range 20 C 50 C 4 F 122 F Storage Temperature Range 20 C 50 C 4 F 122 F TECHNICAL SPECIFICATIONS YWM 211P INSTALLATION Read the entire installation section before you sta...

Page 10: ...9 7 1 Welder 2 Work Clamp 3 Electrode Holder 4 V Knurl Groove Drive Roller 023 0 30 030 035 on the machine 5 220V 110V Power Plug 6 24KD MIG Gun 7 Graphene Feeding Liner 8 Contact Tips 4pieces 9 Gas...

Page 11: ...insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause re or explosion Read entire opera...

Page 12: ...e wire feed inchingfunction and feed the wire through the gun as sembly 3 Process Selection Button Allows the user to toggle between processes MIG MAG GMAW Pulsed MIG STICK SMAW Lift TIG GTAW 4 2T 4T...

Page 13: ...or Receptacle Permits triggering the machine for aluminum MIG Connect the 2 pin connector present on the welding gun to the receptacle 13 Positive Output Receptacle Permits attaching a work lead elect...

Page 14: ...with the machine to run an 8 inch diameter spool The user can set the brake s friction load through the Wing Nut to prevent the spool from over rotating when the trigger is released 20 Wire Feeder Co...

Page 15: ...nsure the shielding gas ows through the gun Installing The Welding Wire ENSURE GAS AND ELECTRICAL SUPPLIES ARE DISCONNECTED Before proceeding remove the nozzle and the contact tip from the gun WARNING...

Page 16: ...ighten turn clockwise the pressure adjusting knob until the pressure roller applies enough force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause wir...

Page 17: ...LES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORRECT EXIT OF THE WIRE FROM THE GUN DO NOT BRING YOU...

Page 18: ...potential possible res To properly prepare for welding with your new welder it is necessary to Welding Preparation 14 U0 72V U1 110V X I2 U2 60 100 145A 112A 25 8V 24 5V 20A 20 8V 145A 25 8V U1 220V X...

Page 19: ...O2 for Stainless Steel Press the gun trigger or inching button 2 to load the wire through the gun 20 30 CFH Turn on the gas cylinder pull the trigger to check for gas ow and set the ow rate to between...

Page 20: ...top Amperage 30 200A 4T 4TL I2 Stop Amperage 30 200A SPOT SPT 0 15s 110V Material size Amp AL Si 0 9mm 035 75 160 AL Si 1 2mm 045 90 160 Al Mg 0 9mm 035 65 160 Al Mg 1 2mm 045 70 160 SS 0 8mm 030 40 1...

Page 21: ...pot bbt 0 10 2T 4T 4TL Spot syn 0ff 0n 4TL I1 Stop Amperage 1 5 15m min 4T 4TL I2 Stop Amperage 1 5 15m min 4TL U1 Start Voltage 9 27 5V 4T 4TL I2 Stop Amperage 9 27 5V SPOT SPT 0 15s 110V 220V Materi...

Page 22: ...ge the wire feeding speed will automatically changed 5 Details for Setting for Pulsed Double Pulsed MIG Adjust the Voltage Function knob 2 to mico adjust the arc length Details for Setting for Pulsed...

Page 23: ...200A 30 200A 30 200A Fe Co2 0 9mm 035 52 160A 30 160A 52 200A 30 200A 30 200A Manual MIG Syn off AL Si 0 9mm 035 1 2mm 045 1 5 15M Min 1 5 15M Min 9 27 5V 1 5 15M Min 1 5 15M Min 1 5 15M Min 9 27 5V...

Page 24: ...on Note the tensioner part needs to remove rst and remember to put it back Hold and snip the wire IMPORTANT wire can uncoil quickly without an appropriate holding Put the wire into the groove of the d...

Page 25: ...h Euro connection to the machine Euro connector 16 Cut the extended liner with a sharp knife 17 Install the correct sized U Knurled Drive roller and feed the correct diameter of aluminum welding wire...

Page 26: ...box cut ter knife Disengage the drive roller Loosen off the outlet guide tube retaining screw Remove the outlet guide tube from the front end euro connector using long nose pliers Feed the extended gr...

Page 27: ...IG torch and Lanthanated Tungsten are recommended for use WARNING TIG TORCH IS ALWAYS LIVE ELECTRICALLY HOT Use caution and ensure the TIG torch is not in contact with or close to a conductive or grou...

Page 28: ...rode slightly above the work maintaining the arc while traveling at an even speed To nish the weld break the arc by quickly snapping the electrode away from the workpiece Wait for the weld to cool and...

Page 29: ...current is 50A and the arc force is 2 the actual welding current will be 60A However when the current increases to the maximum allowable value of 200A the welding current won t ascend anymore Hot Star...

Page 30: ...electrical energy to discharge before removing side panels Consumable Maintenance IT IS VERY IMPORTANT TO MAINTAIN THE CONSUMABLES TO AVOID THE NEED FOR PREMATURE REPLACEMENT OF THE GUN ASSEMBLY MAIN...

Page 31: ...act YESWELDER sup port yeswelder com Frequent circuit breaker Trips PROBLEM POSSIBLE CAUSE COURSE OF ACTION Machine is drawing too much amperage due to use of larger size electrode Use a smaller elect...

Page 32: ...tion Turn the ON OFF SWITCH to the ON position Circuit breaker has been tripped Make sure the circuit breaker has been reset Insuf cient feed drive roller pressure Adjust drive roller pressure Burr on...

Page 33: ...ian verify the voltage at your outlet If the voltage is appropriate verify that the circuit wiring is suf cient for the circuit breaker size Input power too low Decrease stick out the amount the wire...

Page 34: ...e tungsten Arc length too long Lower torch so that the tungsten is off of the work piece 5 64 13 64 2 5mm Arc wanders Tungsten incorrect or in poor condition Check that correct type of tungsten is bei...

Page 35: ...re Argon gas and is connected and the torch gas valve is open Set the gas ow between 20 30 CFH ow rate Make sure the torch back cap is tted so that the o ring is inside the torch body Back cap not tte...

Page 36: ...ly with base metal or a preceeding weld bead Increase amperage Select larger electrode and increase amperage Insuf cient heat input Place stringer bead in proper location at joint during welding Impro...

Page 37: ...t DP DOUBLE PULSED prg PRE GAS pog POST GAS gas GAS CHECKING syn SYNERGIC MIG SETTING fed INCHING hs ARC START CURRENT bbt END ARC CURRENT rin HS frq FREQUENCE DUY DUTY CYCLE dig ARC FORCE Ant ANTI ST...

Page 38: ...WIRING DIAGRAM 34...

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