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disassembly

Disassembly Tips

chanGes

 We strive to make the best bikes in the world. 

Because of this dedication, we continually make changes to 
our bikes as needed.  As the bikes are improved, assembly 
and setup instructions may be affected. Any amendments to 
the existing Owner’s Manual can be found on our website at 
www.yeticycles.com.

shOck and dOGbOne dissassembly

 

Remove the male dogbone 

pivot pin bolt from the female pivot pin using a 4mm allen key.  Use a 

punch and a dead blow hammer to remove the female pin from the dogbone 
and frame.  

axle system

 

Slide the threaded axle through the non drive side of 

the frame and the hub.  Lightly grease the threads on the axle and 

tighten into the axle nut on the drive side of the frame with a 5mm allen 
key. Torque 40-45 in/lbs

shOck and dOGbOne dissassembly

 

Remove the Ti male bolt from 

the 31.0 female Ti bolt holding the shock on the frame using two 5mm 

allen keys.  Insert the guide pin tool into the female bolt and use a dead 
blow hammer to tap the bolt out of the frame.  Be prepared to catch the bolt 
as it exits the drive side of the frame

axle system

 

Tighten the pinch bolt on the non drive side dropout to 

secure the axle.  Use a 5mm allen key. Torque 75-85 in/lbs 

asr7 frOnt derailleur mOunt 

Insert the front derailleur mount 

into the drive side chainstay yoke.  Ensure the cable guide on the 

mount is facing out.

asr7 frOnt derailleur mOunt 

Attach the mount with a Ti female 

M6x16.5 bolt and a M6x1x12 Ti male bolt.  Ensure each bolt has the 

proper washer installed.   Prep the male bolt with locktite and tighten the 
assembly with two 5mm allen keys.

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Summary of Contents for 2010 AS-R 7

Page 1: ...YETICYCLES 600CORPORATECIRCLE UNITD GOLDEN CO80401 888 576 9384 USA 2010 AS R 7 OWNER S MANUAL...

Page 2: ...of Contents Brand Overview 6 Frame Features 8 Geometry 10 Maintenance Schedule 12 Shock Setup 14 Cable Line Setup 20 Assembly Overview 22 Exploded Views 30 Part List 32 Warranty 34 Contact Informatio...

Page 3: ...e to anticipate every situation or condition that may occur during the assembly setup and maintenance of your bicycle Warning Make sure you review and understand the warnings instructions and content...

Page 4: ...ly the Dogbone significantly reduces side to side flex of the frames swingarm Additionally it prevents any side loading on the rear shock This is important as to not limit the performance or life of t...

Page 5: ...0 mm fork ride height 511mm SM MD LG A 17 7 18 9 19 9 B 22 6 23 6 24 6 C 67 0 67 0 67 0 D 66 8 66 8 66 8 E 16 9 16 9 16 9 F 44 5 45 5 46 5 G 13 8 13 8 13 8 H 31 5 32 0 32 0 I 4 50 4 50 5 10 All measur...

Page 6: ...he service items listed in the maintenance schedule Torque We have attached a brief list of torque specifications for bolts and components that may need to be tightened while performing basic maintena...

Page 7: ...indicated by a sluggish ride feeling ride Slower rebound turn the knob clockwise Faster rebound turn the knob counter clockwise 4 Setup Overview The DHX 5 0 employs both speed sensitive rebound dampin...

Page 8: ...2 positions More ProPedal damping rotate the ProPedal switch clockwise Lighter ProPedal damping rotate the ProPedal switch counterclockwise 5 4 6 Setup Overview The DHX RC4 employs both speed sensitiv...

Page 9: ...suspension movements More low speed compression damping Clockwise rotation Less low speed compression damping Counter clockwise rotation 3 Rebound Rebound controls the rate at which your shock returns...

Page 10: ...t to the drive side Next route the housing over the bottom bracket and through the cable guide on the front derailleur mount Run the housing through the two guides on top of the drive side chainstay a...

Page 11: ...tion A worn allen key can round the hex on a bolt preventing proper torque Be careful when using ballpoint allen wrenches for the same reason Torque settings are listed throughout the instructions It...

Page 12: ...non drive side of the pivot pin Use a generous amount of grease on the male threads Tighten the pin and cap with two 5mm allen keys Torque 115 125 in lbs TIP While installing the female pivot pin ali...

Page 13: ...ay junction remove the stainless male shock bolt from the female stainless shock bolt with two 5mm allen keys REAR TRIANGLE DISASSEMBLY Insert the guide pin tool into the stainless female bolt and use...

Page 14: ...he drive side of the frame with a 5mm allen key Torque 40 45 in lbs SHOCK AND DOGBONE DISSASSEMBLY Remove the Ti male bolt from the 31 0 female Ti bolt holding the shock on the frame using two 5mm all...

Page 15: ...6 9 Bearing 6903 2RS MAX 2 10 Bearing 698 2RS 2 11 Bearing Pin 52 4 mm 1 12 Bearing Pin Bolt M10X1X22 1 13 ASR7 SS DB Pin 12 7 X 19 mm 2 14 ASR7 Shock Pivot Spacer 15 X 8 55 mm 2 15 ASR7 Stainless Sho...

Page 16: ...OT PIN 12 7X56MM 1 300030190 bolt ti female 8 x 40 5mm m6x1 1 300030186 bolt ti female 8 x 31 0mm m6x1 1 300030062 washer ss 6 5mm id 12 5 od 5m 3 300030069 washer ss 8 5mm id 12 5mm od 3 300030110 bo...

Page 17: ...meset must be presented to an authorized Yeti dealer together with proof of purchase The above warranties have been in effect since January 2000 All Yeti frames sold prior to that date had a limited 1...

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