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Assembly Cont.
assembly
Chip System
mOuntinG rear trianGle
Prep an M6x1x12mm male Ti bolt with
locktite and install into the 57.5 mm Ti stud. Place the 57.5 Ti stud
and Ti male bolt assembly over the male portion of the Fox guide pin. Use
a dead blow hammer to push the bolt into place. Be prepared to catch the
guide pin as it exits the non-drive side of the bike. Install and tighten a Ti-
male bolt to the non drive side of the 57.5mm Ti stud with a 5mm allen key.
Check the alignment of the swingarm, dogbone, and shock.
Torque: 90-95 in/lbs
mOuntinG rear trianGle
Prep an M6x1x12mm male Ti bolt with
locktite and install into the 57.5 mm Ti stud. Place the 57.5 Ti stud
and Ti male bolt assembly over the male portion of the Fox guide pin. Use
a dead blow hammer to push the bolt into place. Be prepared to catch the
guide pin as it exits the non-drive side of the bike. Install and tighten a Ti-
male bolt to the non drive side of the 57.5mm Ti stud with a 5mm allen key.
Check the alignment of the swingarm, dogbone, and shock.
Torque: 90-95 in/lbs
frOnt derrailleur mOunt Insert the front derailleur mount into
the main pivot area of the front triangle. Orient the mount so the
cable guide is closest to the back of the frame. Fasten the mount to the
frame using a 16.5mm Ti female bolt and a Ti male bolt.
Torque: 90-95 in-lb
Tip: When installing an e-type front derailleur to the mount, use the
provided cover plate, spacer, and custom bolts to fasten the derailleur.
The spacer can be rotated in two positions to allow the proper clearance
between the derailleur and largest chain ring.
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cOmPlete assembly Ensure that there is equal spacing between
the bearings in the dogbone and the bearings in the seatstays on the
rear triangle. The shoulders of the two bearings on each side of the frame
should be pushed flush against one another.
Torque the pinch bolts on the seatstays to 40-45 in/LB.
Torque the pinch bolts on the dogbone to 25-30 in/LB.
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installinG dt drOPOut kit Fit the 12MM non-drive insert into
the groove on the inside of the non-drive side chainstay. The insert
should be flush with the chainstay. Next, insert the un-threaded 12mm cap
through the chainstay and into the insert from the outside of the non-drive
side chainstay. To finish, use a 3MM allen key to attach the two dropout
pieces to the swingarm with two M4x15MM cap bolts. Prep the bolts with
locktite and insert them into the un-threaded cap, through the swingarm
and into the insert.
installinG dt drOPOut kit
Fit the 12MM insert derailleur hanger
into the groove on the inside of the drive side chainstay. The hanger
should be flush with the chainstay. Next, insert the threaded 12mm cap
through the chainstay and into the hanger from the outside of the drive side
chainstay. To finish, use a 3MM allen key to attach the two dropout pieces
to the swingarm with two M4x15MM cap bolts. Prep the bolts with locktite
and insert them into the threaded cap, through the swingarm and into the
derailleur hanger.
Torque: 15-20 in/lb
installinG shimanO drOPOut kit
Fit the 12MM insert derailleur
hanger into the groove on the inside of the drive side chainstay. The
hanger should be flush with the chainstay. Next, insert the 12mm drive
cap through the chainstay and into the hanger from the outside of the drive
side chainstay. To finish, use a 3MM allen key to attach the two dropout
pieces to the swingarm with two M4x15MM cap bolts. Prep the bolts with
locktite and insert them into the drive cap, through the swingarm and into
the derailleur hanger.
remOvinG stOck chiP set
Use a 2.5mm allen key to loosen the
two M4x9mm flat head bolts holding the QR insert derailleur hanger
in place. Remove the bolts and the QR insert from the frame. Repeat the
process for the bolts and the non drive QR insert.
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