Yeti 160E, Owner'S Manual

Page 1: ...YETI 160E OWNER S MANUAL...

Page 2: ...ATURES 04 GEOMETRY 05 SETUP 06 MAINTENANCE 08 FRAME ASSEMBLY 09 E COMPONENT ASSEMBLY 12 HANDLEBAR WIRING 16 FOX TRANSFER POST INSERTION GUIDE 17 EXPLODED VIEW 18 ASSEMBLY BILL OF MATERIAL 19 REBUILD K...

Page 3: ...p and maintenance of your bicycle Yeti recommends that all service and repairs be performed by your local authorized Yeti Dealer This manual contains many Warnings and Cautions concerning the conseque...

Page 4: ...llows for a larger head tube with more area which results in increased stiffness and lower overall ride height without compromising any performance 7 CUSTOM REINFORCED FRAME COVERS AND RIBBED CHAIN GU...

Page 5: ...291 9 G EST BB HEIGHT 350 0 350 0 350 0 350 0 H STANDOVER 754 0 754 0 754 0 754 0 I HEAD TUBE LENGTH 95 0 98 3 103 8 114 9 J FORK AXLE TO CROWN 583 7 583 7 583 7 583 7 K FORK OFFSET 44 0 44 0 44 0 44...

Page 6: ...rtified Yeti dealer or reference the suspension manufacturers manuals that came with the bike or visit their website COCKPIT SETUP Loosen the stem bolts to adjust handlebar Do not loosen the bolts tha...

Page 7: ...S website https www shimano steps com for operation instructions E TUBE PROJECT System updates and system customization is all available through the Shimano E Tube app Download the E Tune app on your...

Page 8: ...a torque wrench when assembling your frame Torque specifications for individual parts on the 160E are listed below as well as in the step by step assembly instructions later in the manual For general...

Page 9: ...ue Loctite 243 WARNING Service on Yeti bicycles requires special knowledge and tools Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer WARNING All frame com...

Page 10: ...erface of chainstay main pivot interface Install remaining 15mm Race Extenders 4 15 onto Lower Link 4 1 and place chainstay onto Link Secure with 15mm Collet Axle 4 8 and Cable Clamp Collet Nut 4 58 T...

Page 11: ...to make sure motion is smooth 15 Install UDH Derailleur Hanger 4 37 into seatstay Torque left hand thread to 25 Nm 16 Install chainstay Guard Retention Screw 4 64 through chainstay Guard and into the...

Page 12: ...side headtube port lower hole down the downtube being secured in the second from left opening in the cable trays 02 Route shifter housing past the lower battery mount pad and into the motor cavity Exi...

Page 13: ...ough past battery mount Leave approx 6 8 of wire exposed from headtube port exit 13 Route a 1200 mm Shimano E wire down the downtube Insert into drive side upper cable port and route down downtube sec...

Page 14: ...ke shifter if applicable and dropper if applicable housing is routed cleanly from downtube into motor cavity and can be pushed relatively easily up against the frame wall 20 Using care to not pinch E...

Page 15: ...ort Cover 4 24 or E Only Cable Port Cover 4 25 kit dependent with a Cable Port Cove Base 4 22 onto the drive side headtube and secure with M4 FHCS 4 19 Tighten until snug Install a Shift Brake Cable P...

Page 16: ...onto the handlebar directly to the right of the stem Use a 3mm hex wrench to tighten the clamp bolt to 0 8Nm 7 1 in lb The wire from the mode switch routes through the handlebar and connects into the...

Page 17: ...150 175 SMALL 195 225 225 MEDIUM 225 258 258 LARGE 228 258 290 X LARGE 228 258 290 MAX INSERTION X Measure from top of seattube to bottom of dropper post as shown below measurements in mm NOTE Saddle...

Page 18: ...42 4 43 4 41 4 6 3 4 6 4 4 6 4 4 27 4 20 4 39 4 13 4 11 4 17 4 2 4 18 4 3 6 4 16 4 12 4 11 4 17 4 59 4 5 4 4 4 15 4 8 4 9 4 1 4 49 4 52 4 50 4 51 4 46 4 47 4 48 4 66 4 67 4 28 4 45 4 6 6 5 4 19 4 23...

Page 19: ...1X19X7 2 4 6 N A 160E E BIKE COMPONENTS KIT ASSEMBLY 1 4 6 1 N A MOTOR DU EP800 1 4 6 2 N A BATTERY BTE8036 630Wh 1 4 6 3 N A PORT SATELLITE SHIMANO EW CP100 1 4 6 4 N A BATTERY MOUNT BME8031A 1 4 6 6...

Page 20: ...ESENT 1 4 51 N A INNER GUIDE ONEUP COMPONENTS 2019 PRESENT 1 4 52 N A O RING CHAIN GUIDE 10MM OD X 1 8MM THICK 1 4 53 300030343 BASE HOUSING CLAMP CS COLLET HEAD 1 4 54 300030344 CLAMP HOUSING CLAMP C...

Page 21: ...T EXIT 2 300030069 WASHER 8 5 X 12 5 X 0 5 MM 7 300030350 SHOCK MOUNT CHIP 160E 25 35 NONTHREADED 1 300030351 SHOCK MOUNT CHIP 160E 25 35 THREADED 1 300040533 GROMMET 2 4 WIRE 6 5 PORT 2 300030169 SCR...

Page 22: ...0360 SHOULDER BOLT M8 X 1 25 X 63L 1 300030352 COLLET NUT M15X1 5 KEYED CHAINGUIDE MOUNT 1 300030339 HOUSING CLAMP GUIDE COLLET NUT MOUNT 1 300030353 FHCS M3 X 0 5 8L SS BLK OXIDE 1 300030342 SHOULDER...

Page 23: ...STAINLESS BLACK 1 200020399 160E LOWER DOWNTUBE GUARD MEDIUM 2022 current 1 400100221 LOWER GUARD 160E MEDIUM DT 1 300030171 BHCS M5 X 0 8 X 8L STAINLESS BLACK 4 300030356 BHCS M3 X 0 5 X 18L STAINLES...

Page 24: ...maintenance schedule in this manual for guidance TRANSPORT Safe transport is critical for protecting the bicycle frame and its components from damage Bikes can be awkward to lift and proper lifting te...

Page 25: ...ranty situation we ll get you back on the trail with a reasonable replacement price Same conditions as above Lifetime Warranty applies to all 2019 and newer frames including the SB100 Model year 2018...