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YETI 160E  |  OWNER’S MANUAL

7

SETUP

TABLE OF CONTENTS  |

TURNING ON/OFF THE SYSTEM

 

−   Push down power button on the toptube and hold briefly to turn on or off the system.

 

−   The battery must be charged for system to turn on.

 

−   Power cannot be turned on while the battery is charging.

 

−   If the bike has not moved for 10 minutes, the power will shut off automatically.

 

−   Ensure the bike is stationary prior to powering on the system.

MODE SELECTION

 

−    The support mode can be selected using the mode switch on the left side of the 

handlebars once the power has been turned on.

 

−     Toggle between the 4 modes, Off, Eco, Trail and Boost, by pushing the up or down 

buttons on the mode switch. The direction of mode selection can be customized in the 
Shimano E-Tube app.

 

−    To activate Walk mode, push and hold the button that decreases the support until walk 

mode appears on the display. The bike must be stationary in order to enter walk mode. 
Release and push and hold again to start the walk assist.

 

−    Walk support will only be active when the button is pushed and held.

 

−    Further mode switch operation information can be found in the Shimano mode switch 

user manual included with you bike or inline at https://www.shimano-steps.com/

DISPLAY OPERATION

 

−     See Shimano STEPS user manual provided with your bike or at the Shimano STEPS 

website, https://www.shimano-steps.com/, for operation instructions.

E-TUBE PROJECT

 

−    System updates and system customization is all available through the Shimano E-Tube 

app.

 

−   Download the E-Tune app on your phone and enable Bluetooth to connect to your bike.

 

−    Follow the E-Tube app instructions on the Steps website for connection, updates and 

customization guidance.

 

−    For more information go to the Shimano E-Tube website, https://bike.shimano.com/

BATTERY REMOVAL AND INSTALLATION

 

−    To remove the battery, insert a M4 allen wrench into the small hole at the top of the 

battery guard.

WARNING: 

Do not remove the collet bolt or axle that is on the non drive side of the down tube 

near the head tube.

 

−    Ensure the wrench is secure in the latch bolt head and turn clockwise ¼ turn until the 

battery releases and falls onto the secondary catch.

 

−    Supporting the battery with your hands, insert your finger between the frame and the 

battery cover and depress the catch to release the battery fully.

 

−    Lower the top of the battery down and then pull the battery out from the lower mount.

 

−    To reinstall the battery, insert the bottom of the battery into the lower mount in the frame.

 

−    Ensure the lower mount is properly seated then press the upper part of the battery into 

the top mount until you hear 2 clicks.

 

−    Double check that the battery is fully secured, and it is not resting on the secondary catch.

 

SETUP CONTINUED

INITIAL SETUP SHOULD BE PERFORMED BY A CERTIFIED 
MECHANIC PRIOR TO MAKING ADJUSTMENTS OR FIRST USE.

Summary of Contents for 160E

Page 1: ...YETI 160E OWNER S MANUAL...

Page 2: ...ATURES 04 GEOMETRY 05 SETUP 06 MAINTENANCE 08 FRAME ASSEMBLY 09 E COMPONENT ASSEMBLY 12 HANDLEBAR WIRING 16 FOX TRANSFER POST INSERTION GUIDE 17 EXPLODED VIEW 18 ASSEMBLY BILL OF MATERIAL 19 REBUILD K...

Page 3: ...p and maintenance of your bicycle Yeti recommends that all service and repairs be performed by your local authorized Yeti Dealer This manual contains many Warnings and Cautions concerning the conseque...

Page 4: ...llows for a larger head tube with more area which results in increased stiffness and lower overall ride height without compromising any performance 7 CUSTOM REINFORCED FRAME COVERS AND RIBBED CHAIN GU...

Page 5: ...291 9 G EST BB HEIGHT 350 0 350 0 350 0 350 0 H STANDOVER 754 0 754 0 754 0 754 0 I HEAD TUBE LENGTH 95 0 98 3 103 8 114 9 J FORK AXLE TO CROWN 583 7 583 7 583 7 583 7 K FORK OFFSET 44 0 44 0 44 0 44...

Page 6: ...rtified Yeti dealer or reference the suspension manufacturers manuals that came with the bike or visit their website COCKPIT SETUP Loosen the stem bolts to adjust handlebar Do not loosen the bolts tha...

Page 7: ...S website https www shimano steps com for operation instructions E TUBE PROJECT System updates and system customization is all available through the Shimano E Tube app Download the E Tune app on your...

Page 8: ...a torque wrench when assembling your frame Torque specifications for individual parts on the 160E are listed below as well as in the step by step assembly instructions later in the manual For general...

Page 9: ...ue Loctite 243 WARNING Service on Yeti bicycles requires special knowledge and tools Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer WARNING All frame com...

Page 10: ...erface of chainstay main pivot interface Install remaining 15mm Race Extenders 4 15 onto Lower Link 4 1 and place chainstay onto Link Secure with 15mm Collet Axle 4 8 and Cable Clamp Collet Nut 4 58 T...

Page 11: ...to make sure motion is smooth 15 Install UDH Derailleur Hanger 4 37 into seatstay Torque left hand thread to 25 Nm 16 Install chainstay Guard Retention Screw 4 64 through chainstay Guard and into the...

Page 12: ...side headtube port lower hole down the downtube being secured in the second from left opening in the cable trays 02 Route shifter housing past the lower battery mount pad and into the motor cavity Exi...

Page 13: ...ough past battery mount Leave approx 6 8 of wire exposed from headtube port exit 13 Route a 1200 mm Shimano E wire down the downtube Insert into drive side upper cable port and route down downtube sec...

Page 14: ...ke shifter if applicable and dropper if applicable housing is routed cleanly from downtube into motor cavity and can be pushed relatively easily up against the frame wall 20 Using care to not pinch E...

Page 15: ...ort Cover 4 24 or E Only Cable Port Cover 4 25 kit dependent with a Cable Port Cove Base 4 22 onto the drive side headtube and secure with M4 FHCS 4 19 Tighten until snug Install a Shift Brake Cable P...

Page 16: ...onto the handlebar directly to the right of the stem Use a 3mm hex wrench to tighten the clamp bolt to 0 8Nm 7 1 in lb The wire from the mode switch routes through the handlebar and connects into the...

Page 17: ...150 175 SMALL 195 225 225 MEDIUM 225 258 258 LARGE 228 258 290 X LARGE 228 258 290 MAX INSERTION X Measure from top of seattube to bottom of dropper post as shown below measurements in mm NOTE Saddle...

Page 18: ...42 4 43 4 41 4 6 3 4 6 4 4 6 4 4 27 4 20 4 39 4 13 4 11 4 17 4 2 4 18 4 3 6 4 16 4 12 4 11 4 17 4 59 4 5 4 4 4 15 4 8 4 9 4 1 4 49 4 52 4 50 4 51 4 46 4 47 4 48 4 66 4 67 4 28 4 45 4 6 6 5 4 19 4 23...

Page 19: ...1X19X7 2 4 6 N A 160E E BIKE COMPONENTS KIT ASSEMBLY 1 4 6 1 N A MOTOR DU EP800 1 4 6 2 N A BATTERY BTE8036 630Wh 1 4 6 3 N A PORT SATELLITE SHIMANO EW CP100 1 4 6 4 N A BATTERY MOUNT BME8031A 1 4 6 6...

Page 20: ...ESENT 1 4 51 N A INNER GUIDE ONEUP COMPONENTS 2019 PRESENT 1 4 52 N A O RING CHAIN GUIDE 10MM OD X 1 8MM THICK 1 4 53 300030343 BASE HOUSING CLAMP CS COLLET HEAD 1 4 54 300030344 CLAMP HOUSING CLAMP C...

Page 21: ...T EXIT 2 300030069 WASHER 8 5 X 12 5 X 0 5 MM 7 300030350 SHOCK MOUNT CHIP 160E 25 35 NONTHREADED 1 300030351 SHOCK MOUNT CHIP 160E 25 35 THREADED 1 300040533 GROMMET 2 4 WIRE 6 5 PORT 2 300030169 SCR...

Page 22: ...0360 SHOULDER BOLT M8 X 1 25 X 63L 1 300030352 COLLET NUT M15X1 5 KEYED CHAINGUIDE MOUNT 1 300030339 HOUSING CLAMP GUIDE COLLET NUT MOUNT 1 300030353 FHCS M3 X 0 5 8L SS BLK OXIDE 1 300030342 SHOULDER...

Page 23: ...STAINLESS BLACK 1 200020399 160E LOWER DOWNTUBE GUARD MEDIUM 2022 current 1 400100221 LOWER GUARD 160E MEDIUM DT 1 300030171 BHCS M5 X 0 8 X 8L STAINLESS BLACK 4 300030356 BHCS M3 X 0 5 X 18L STAINLES...

Page 24: ...maintenance schedule in this manual for guidance TRANSPORT Safe transport is critical for protecting the bicycle frame and its components from damage Bikes can be awkward to lift and proper lifting te...

Page 25: ...ranty situation we ll get you back on the trail with a reasonable replacement price Same conditions as above Lifetime Warranty applies to all 2019 and newer frames including the SB100 Model year 2018...

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