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up to top, and slowly press down. Repeat 2~3 times. After that, hold the red gauge with right hand
and use left thumb to press inward the red button. Slightly put down the red gauge and release the
left thumb. Then the red gauge return to "0" position.
7. Make sure the canister nozzle is pointing to the opening of container. Press the black button, draw
the black gauge up to "1" Y, and release the black button. Then the gauge will be locked at "1" Y.
Draw the red handle up to top and turn the valve handle with right hand to the maximum position, i.e.
the handle should be almost at the same straight line with nozzle. Then slowly press down the red
handle and observe if the running colorant is continuous. If the colorant is running discontinuously, it
means there is air inside the pump. In this case, please release the handle, slowly press down until
the colorant runs continuously. After operation is finished, please be sure to return the gauges back
to "0" position.
8. Inspect the evacuation status: Turn the valve handle to the maximum counterclockwise without
any other operations. If the nozzle doesn't have any leak of colorants, it means that evacuation is
done. If any leaks, then just repeat the evacuation steps until it is fully evacuated. Now, you can start
to follow the formula to mix the color.

4) FORMULA DISPENSING

1. Get the formula for expected color, including colorant types and amount.
2. Put the primer container on its supporting plate, press down the red ball handle on the left of
dispenser case, and push the turntable to make sure the wanted colorant canister nozzle is right
above the primer container. Then release the red ball handle, and lock the turntable. Now the wanted
colorant canister is in front of you.
3. Choose black gauge or red gauge according to the weight of formula. Choose black gauge for
numbers over "6", and choose red gauge for numbers below "6".
4. Operation of colorant measurement: please press the black or red button, draw the black or red
gauge up, and make sure the needed reticle is aligned to the red handle surface. Then release the
black or red button, and make sure it is locked on the needed reticle.
5. To make sure the measurement is correct, please slowly draw the handle up to the top and hold
for 3~5 seconds. Then turn the valve handle, slowly press down the colorant. The valve handle will
return automatically because of the built-in torsion spring. Put back the gauges to "0" position.
Repeat the above steps until all the colorants are fully poured into the primer container. Now the
formula color matching is done.
6. In case some colorant dispensing needs both black gauge and red gauge, please operate
separately. That means to operate black gauge first, return black gauge to "0", and then start to
operate the red gauge.
7. After using, both black gauge and red gauge should be returned to "0" position. That means the
red handle surface should be aligned to the "0" reticle.
8. The red gauge serves as a precise gauge. When you press the black or red button to "0", never
allow free falling of the gauges, which will cause damage of the gauges. Please make sure you use
one hand to press the button and the other hand slightly put back the gauges to "0".

Summary of Contents for YJ-2S

Page 1: ...l Foshan YiJiu Paint Tinting Equipment Co Ltd Add B2 Shizhou Section Baichen Rd Guangbei Industrial Park Chencun Town Shunde Dist Foshan City Guangdong Prov China Zip528313 Tel 86 757 22173297 Email sales fsyijiu com Web www fsyijiu com ...

Page 2: ... MANUAL DISPENSER PART 6 1 STIRRING FUNCTION INTRODUCTION 6 2 HOW TO READ CANISTER GAUGES 7 3 EVACUATION BEFORE USE 7 4 FORMULA DISPENSING 8 SHAKER PART 9 1 CONTROL PANEL INTRODUCTION 9 2 OPERATION INSTRUCTION 10 3 PARAMETER SETTING INSTRUCTION 10 4 DEFAULT PARAMETERS 11 7 MAINTENANCE OF MACHINE 11 8 TOUBLE SHOOTING 12 9 INDICATOR LIGHT WIRING POSITION DIAGRAM 14 10 WIRING DIAGRAM 15 ...

Page 3: ...rload the maximum load is 35KG 4 Forbid running this machine in explosive environment 5 This machine only can be operated by trained personnel 6 Forbid running this machine without drum in it 7 Make sure the drum is sealed and without leakage 8 Make sure the machine leveled after installing or moving 9 Check if the machine legs are leveled if there s abnormal vibration and noise 10 For your safety...

Page 4: ... 2 To read the safety chapter in detail and make sure you understand all the instructions 2 TECHNICAL SPECIFICATIONS Dispenser Application Range water based colorants Capacity piston pump 60 ml Minimum dispensing 1 384 Y or 0 077 ml Canister capacity 2L Shaker Time of Shaking 1min 9min Size of Shaking can 0 5 20L Load of Shaking can 1 30KG Frequency of shaking 710 times min Height of Shaking can 8...

Page 5: ... instructions reflected in this manual 4 SAFETY INSTRUCTIONS Safety requirements Since the mis use and wrong operation might cause accidents the equipment should be operated and maintained by trained personnel only Power Supply 110 120 VOLTAGE When the Shaker is connected to a voltage of 110 120 Volt the source current must be more than 32A with the leakage current being 30mA 220 240 VOLTAGE When ...

Page 6: ...ay cause damage to your machine During the maintenance respect the security rules and the procedure described in its Paragraph 11 If the paint can has a handle make sure the handle is firm otherwise disconnect it 12 Before shaking please check whether the paint can be located at center place of the bottom plate If it s not at the center place adjust it to the center place 13 Before starting the ma...

Page 7: ...n For example if the valve is not closed when you draw the red handle up air would come in You need to re do evacuation when any air comes in 2 Unfold the supporting plate and move up the plate to proper height 3 Fix the position of canister that you want to evacuate press the red ball handle on the left of dispenser case slightly push the turntable and then release the hand pressing red ball hand...

Page 8: ...f dispenser case and push the turntable to make sure the wanted colorant canister nozzle is right above the primer container Then release the red ball handle and lock the turntable Now the wanted colorant canister is in front of you 3 Choose black gauge or red gauge according to the weight of formula Choose black gauge for numbers over 6 and choose red gauge for numbers below 6 4 Operation of colo...

Page 9: ... Press T2 T3 at the same time clamping plate automatically clamps the canister and finish appointed 8 minutes time mixing T1 T2 T3 Press T1 T2 T3 at the same time clamping plate automatically clamps the canister and finish appointed 9 minutes time mixing Button Stop lift button A When machine is in the state of Mixing or Clamping LCD shows Mixing or Clamping At this time press this button machine ...

Page 10: ...ows finish mixing open the door and take out the pail of paint Attention if need to mix one more time you need to open the door then close again otherwise it won t mix 6 Everyday after use please clean the dirty things or spilled paints keep the inside machine and screw rods clean 3 PARAMETER SETTING INSTRUCTION 1 Press the button and turn on the power in the same time untill the LCD shows big can...

Page 11: ...ressure bigger the speed faster 4 DEFAULT PARAMETERS Big can force 50 Middle can force 50 Small can force 50 Move up speed 90 Move up force 60 Move down speed 90 Move down force 45 Reset speed 90 Reset force 55 7 MAINTENANCE OF MACHINE To safeguard the normal operation of the machine prolong its life utilize its economy value to the maximum please kindly insist in the daily maintenance work 1 Only...

Page 12: ...einsert the crankshaft into the plastic holes of driving table 2 Plug the power wire to the circuit board socket tightly or change new motor The gauge cannot be locked to the needed reticle 1 The connecting pin on needle sheath breaks off 1 Use cross crew driver to remove the two screws beside buttons and replace with spare needle and needle sheath Fasten the screws to connect the needle sheath wi...

Page 13: ...on LCD 1 LCD broken 2 Flat cable breaks 3 Electronic board broken 4 Fuse broken 5 Transformer broken 1 Check Led 2 and D5 light on the electronic board If Led 2 not twinkle and D5 off then check the transformer and fuse If Led 2 twinkle and D5 on and there s backlight on the LCD then replace the LCD If Led 2 twinkle and D5 on and there s no backlight on the LCD then replace the flat cable If after...

Page 14: ...if the light is on but mixing motor not work it s possible that the solid state relay or the mixing motor broken D13 spare D20 when clamping plate move down the light is on D21 When clamping plate move up the light is on LED2 The light twinkle means the CPU is running The light off the power may have problem The light on but not twinkle CPU system may have problem ...

Page 15: ...15 10 WIRING DIAGRAM Manual Dispenser Part PE AUTOMATIC CLOCK SWITCH MOTOR FUSE1 THREE WAY SWITCH POWER SOCKET ...

Page 16: ...16 Shaker Part ...

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