YILMAZ REDÜKTÖR D Series, Operating Instructions Manual

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Contents

1  How To Use This Manual .......................................................................................................... 05

2  Unit Designation ........................................................................................................................ 06

     2.1 Detailed unit designation ...................................................................................................... 06

     2.2 Nameplate unit designation .................................................................................................. 07

3 Part List of Standard Type Gear Units ...................................................................................... 08

          3.1 D...00... Type ................................................................................................................... 08

          3.2 D...01... Type ................................................................................................................... 09

          3.3 D...02... Type. .................................................................................................................. 10

          3.4 D...03... Type ................................................................................................................... 11

          3.5 D...0S...Type .................................................................................................................... 12

          3.6 D...0E... Types ................................................................................................................. 13

          3.7 D..4 Additional Stage ....................................................................................................... 14

          3.8 D..5 and D..6 Additional Stages ...................................................................................... 15

          3.9 D Series Motor Flange for Direct Coupled Types ............................................................ 16

          3.10 DN..., DV...Types B5, B14 Motor Flange ....................................................................... 16

          3.11 DT... Types Input Bearing Housing with Solid Input Shaft ............................................. 17

4- Things to Check Before the Gear Unit or Geared Motor is Installed ....................... 18

          4.1- Safety notes for use in potentially explosive atmosphere ................................. 18

          4.2- Transportation ................................................................................................... 19

          4.3- Storage .............................................................................................................. 19

5- Installing the Gear Unit ................................................................................................20

          5.1- Before you start ................................................................................................. 20

          5.2- Check Nameplate of the Gear Unit ................................................................... 20

          5.3- Check the Ambient Conditions and Temperature .............................................. 20

          5.4- Check Fitting Elements and the Shaft Dimensions to Fit .................................. 20

          5.5- Check the Voltage Supply ................................................................................. 22

          5.6- Check the Mounting Position ............................................................................ 22

          5.7- Usage of Breather Plug ..................................................................................... 22

          5.8- Check the oil level ............................................................................................. 23

          5.9- Check shaft ends and mounting faces .............................................................. 23

          5.10- Cover abrasive ambient .................................................................................. 23

          5.11- Check accessibility to filling, breather and drain plugs .................................... 23

6- Mechanical Installation ................................................................................................24

          6.1- Installing gear units in category II2G/D-II3G/D .................................................. 24

          6.2- Installing Customer Shaft with Shoulder ........................................................... 25

          6.3- Disassembling Customer Shaft with Shoulder .................................................. 26

          6.4- Fitting Output Shaft Elements ........................................................................... 27

          6.5- Correct Position of Output Shaft Elements ....................................................... 27

          6.6- Fitting Couplings ............................................................................................... 28

          6.7- Shaft Tightening Torques .................................................................................. 29

          6.8- Assembling  customer shaft with shrink disk ..................................................... 30

          6.9- Disassembling  customer shaft with shrink disk ................................................ 32

          6.10- Assembling  Gear Unit with Torque Arm ......................................................... 33

Operating Instructions

D Series

YILMAZ REDÜKTÖR

Contents