YILMAZ CA 601, Manual

Page 1: ... YILMAZ ADRES TELEFON 0216 312 28 28 PBX TELEFAX 0216 484 42 88 PVC MARKASI YILMAZ MODEL KODU CA 601 2 YIL ADRES TELEFON TELEFAX ...

Page 2: ...IYE tel 90 0216 312 2828 fax 90 0216 484 42 88 yilmaz yilmazmachine com tr Declare on our own responsibility that CA 601 PVC CORNER CLEANING MACHINE Meets all the provisions of the 2006 42 EC Machinery Directive 2006 95 EC Low Voltage Directive and 2004 108 EC EMC Directive which apply to it ...

Page 3: ...d D TECHNICAL FEATURES kg kg CA 601 860 W 50 Hz 230 V AC P N PE 1200 W 50 Hz 400 V AC 3P PE 3000 D dak RPM D 215 mm max d 32 mm 6 8 Bar 36 Lt dak Lt min W 92 L 101 H 143 198 249 ...

Page 4: ...BOYUTLAR DIMENSIONS FIGURE ...

Page 5: ... PART LIST FIGURE FIGURE ...

Page 6: ... FIGURE FIGURE ...

Page 7: ... FIGURE ...

Page 8: ...030 0014 2 87 3 2TU011110 0042 1 13 1SK060000 0004 2 87 4 2TU011110 0040 1 15 2TU011210 0474 1 96 1PN020000 0131 1 17 2TU014010 0116 1 97 1PN020000 0132 1 22 2TU012510 0332 1 98 1PN020000 0129 1 26 2TU012210 0054 1 99 1PN020000 0143 1 46 1SA050000 0185 1 99 1 1PN020000 0143 1 47 2TU012510 0337 1 49 2TU012510 0338 1 63 2TU011110 1101 1 72 1SC170000 0007 1 ...

Page 9: ...NO PART NO PICTURE STOK KODU CODE 1 1EL020000 0012 2 3 4 ...

Page 10: ...5 6 7 8 ...

Page 11: ...evention 2 3 General Safety Information 3 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Connecting to Power Source 6 7 Operation 7 1 Preparation 7 2 Operation 8 Maintenance Service and Repair 8 1 Maintenance 8 2 Changing the cutting tool 8 3 Adjust the air pressure 9 Trouble Shooting Guide 10 Warranty conditions ...

Page 12: ...titute a guide for the operator 1 2 Service Information In case of any technical problem please contact your nearest YILMAZ dealer or YILMAZ head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine rial number and manufacturing year are stipulated on the technical label Average life ...

Page 13: ...lmazmachine com tr For minimize the documantation It is wery necessary to mention below details at the agreements signed with suppliers and dealers of the purchased machines Machine model Voltage and frequency Date of purchase Description of the machine fault Name of dealer where machine was purchased Average daily operation period ...

Page 14: ...ation don t touch and unplug it Never use damaged power cables High temperature warning During saw blade change operations use protective gloves Keep your fingers clear of the movable parts of the glide arm The above symbol DANGER WARNING warns you against specific dangers and you have definitely to read them The IMPORTANT symbol above is one telling to apply special care and to be careful at carr...

Page 15: ...contents of this manual 2 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 2 3 General Safety...

Page 16: ...ug first before conducting and maintenance works 2 3 10 Ensure that any keys or adjustment tools have been removed before operating the machine 2 3 11 If you are required to operate the machine outside use only appropriate extension cables 2 3 12 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 2 3 13 Before starting a new operation check the appropriate fu...

Page 17: ...e groups STANDARD ACCESSORIES OPTIONAL ACCESSORIES Air Gun Stand 4 TRANSPORT OF THE MACHINE 4 1 The transport should be done by qualified personnel only 4 2 The machine should be transported by lifting with proper equipment not touching the ground during the transport 4 3 Unless customer requests the contrary the machine will be delivered with wooden packaging 4 4 Movable parts on the machine shou...

Page 18: ...lid enough to bear the weight of the machine 5 1 2 The machine should be located approx 50 cm away from the rear wall 5 1 3 You can provide the balance of the machine with adjustable counterforts PICTURE 2 NO 72 in the bottom part 5 1 4 Tie the table of machine given as standard accessory on the front surface of the chassis Apply the definition below step by step for the assembly of the table ...

Page 19: ......

Page 20: ......

Page 21: ...st be controlled whether rotation directions of cutting tools are correct or not and if the rotation direction is wrong appropriate connection must be made 6 MACHINE SAFETY INFORMATION 6 1 Lifting installation electric maintenance of the machine should be carried out by qualified personnel only 6 2 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unp...

Page 22: ...y the machine table Especially ensure that the holding grips and handles are clean and dry 7 1 2 Clean all surfaces of the machine from chip and foreign particles Use eye glasses for protection 7 1 3 Control whether cutting tools FIGURE 6 NO 63 are inserted safely to their places 7 1 4 Control cutting tools against corrosion distortion and fractions If cutting tools are damaged change them 7 1 5 C...

Page 23: ...n all surfaces of the machine from burs chips and foreign substances If the machine will not be used for a long time lubricate undyed parts with oil that prevents rusting 8 1 3 When cleaning the machine do not use materials that may damage the dye 8 1 4 Control cutting tools against corrosion distortion and fractions If cutting tools are damaged change them 8 1 5 Before using cutting tool operate ...

Page 24: ...se protective gloves when replacing Saw 8 2 2 Cut the electric connection of the machine 8 2 3 Open the upper protection cover FIGURE 2 NO 45 8 2 4 WHEN REPLACING THE MILLING CUTTER GROUP ENSURE THE CUTTERS ROTATE IN THE CORRECT DIRECTION ...

Page 25: ...6 and 8 BAR If air pressure drops below the stated values accessories operating with pneumatic power do not work 8 3 3 Conditioner unit accumulates the water in the air in the components At the end of the working day empty the accumulated water by opening water discharge valve under the collection container 8 3 4 In order to put oil to the oil tank remove the reservoir by turning Oils recommended ...

Page 26: ...t our technical service or your nearest dealer 9 1 I Y1 Provide clamps movement Y2 Provide scratching cutters movement Y3 Provide engine movement Y1 Y2 Y3 FIGURE 7 Press ok button the screen below appears Run prog using up down arrow buttons point out run stop and press Menu OK button Using up down arrow buttons point out yes command pressing Menu OK Button your system passes the run mode ...

Page 27: ... Top Tearing Piston Sensor S3 Scraping piston is not at the back S3 Insufficient air pressure or Y2 valve may remain affixed Scraping sensor is out of order S3 Change S3 tearing piston sensor Motor piston not at the back S4 Insufficient air pressure or Y3 valve may remain affixed FIGURE 9 ...

Page 28: ...s are out of order LEFT S5 Change left set square switch Leaning switches are out of order LEFT S6 Change right set square Emergency stop S1 or the cover is open S8 Motor rear sensor is out of order S4 Change the sensor Motor forward sensor is out of order S7 Change the sensor ...

Page 29: ...rge only transport costs are at e lodging costs for our technician The guarantee does not cover damages caused by not respect of the rules indicated in the manual instruction book not correct voltage improper use or use not in accordance with what the Machine has been designed for use of non original tooling programming errors lack of cleaning and of ordinary maintenance by the customer transport ...

Page 30: ...ELECTRIC PNEUMATIC ...

Page 31: ...3 PHASE ELECTRICAL DIAGRAM SHEET 1 ...

Page 32: ...3 PHASE ELECTRICAL DIAGRAM SHEET 2 ...

Page 33: ...3 PHASE ELECTRICAL DIAGRAM SHEET 3 ...

Page 34: ...3 PHASE ELECTRICAL DIAGRAM SHEET 4 ...

Page 35: ...PNEUMATIC DIAGRAM SHEET 1 ...