YILMAZ KD 350 M-D-P, User Manual

Page 1: ...ÇEKMEKÖY İSTANBUL TÜRKİYE TELEFON 0216 312 28 28 PBX TELEFAX 0216 484 42 88 İMZA KAŞE ÜRÜNÜN CİNSİ ALÜMİNYUM VE PVC KESME MAKİNESİ MARKASI YILMAZ MODEL KODU KD 350 KD 400 M D P BANDROL SERİ NO TESLİM TARİHİ GARANTİ SÜRESİ 2 YIL AZAMİ TAMİR SÜRESİ 30 İŞ GÜNÜ YETKİLİ SATICI FİRMA ADRES TELEFON TELEFAX İMZA KAŞE ...

Page 2: ...5 KESME DİYAGRAMI CUTTING DIAGRAM ДИАГРАММА ВЫПИЛИВАНИЯ KD 350 M D P ...

Page 3: ...6 KD 400 M D P ...

Page 4: ...7 ELEKTRİK ŞEMASI WIRING DIAGRAM ДИАГРАММА ЭЛЕКТРОПРОВОДКИ 230V 1P ...

Page 5: ...8 400V 3P ...

Page 6: ...9 BOYUTLAR DIMENSIONS РАЗМЕРЫ ...

Page 7: ...10 PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM FIGURE РИСУНОК 1 ...

Page 8: ...11 RESİM FIGURE РИСУНОК 2 ...

Page 9: ...100 1 63 2TU012610 0097 KD 350 1 33 2TU012710 0007 KD 350 1 63 2TU012610 0099 KD 400 1 33 2TU012710 0008 KD 400 1 64 1PL010000 0076 1 36 2TU011441 0905 KD 350 1 66 1PL010000 0042 1 36 2TU011441 0906 KD 400 1 66 1 1EL010000 0080 1 40 1YY011000 0023 KD 350 1 67 2TU011441 0305 1 40 1YY011000 0025 KD 400 1 71 1PN010000 0087 1 42 2TU011210 0073 KD 350 1 74 2TU012610 0010 1 42 2TU011210 0100 KD 400 1 75...

Page 10: ...11110 0145 1 90 1SR070000 0007 KD 350 1 90 1SR070000 0006 KD 400 1 91 1SC071000 0005 1 95 1SC041000 0014 3 96 1SC131000 0006 2 97 1SC011000 0002 1 98 1SC0210000 0050 5 100 1SC011000 0036 4 107 2TU012610 0053 1 107 2TU012610 0010 1 119 1PN010000 0157 1 ...

Page 11: ...RE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 54 2TU011441 0651 DIŞ KAPLİN COUPLIN 2TU011710 0006 TESTERE KAPLİNİ SAW COUPLIN 9 3UA320030 0002 ÇATAL CLEVIS 25 2TU012610 0100 GÖNYE SETSQUARE 47 3UA320030 0014 KD 350 3UA410030 0014 KD 400 TESTERE MUHAFAZASI SAW GUARD ...

Page 12: ...KET 75 3UA060030 0013 KD 350 400 P PS PNÖMATİK MENGENE PNEUMATIC CLAMP 88 3UA090030 0008 KD 350 400 M D MEKANİK MENGENE MECHANIC CLAMP 77 3UA040030 0007 M8x32 PİPO M8x32 HANDLE 78 3UA040030 0002 M10 50 PİPO M12 60 HANDLE 43 1SK010000 0003 KD 350 1SK010000 0004 KD 400 Ø 350 400 TESTERE BIÇAĞI Ø 350 400 SAW BLADE ...

Page 13: ... PS SPRAYER SU PÜSKÜRTME VALF WATER SPRAY VALVE 1SR010000 0005 6204 RULMAN 6204 BEARING 90 1SR070000 0007 KD 350 1SR070000 0006 KD 400 MOTOR KAYIŞI MOTOR BELT 75 1 1PL010000 0033 MENGENE PABUCU CLAMP FEET 66 1PL010000 0042 KOL HANDLE ...

Page 14: ... 1EL070001 0002 230V 1P 50 Hz 1EL070001 0017 240V 1P 50 Hz 1EL070001 0019 220V 1P 60 Hz 1EL070001 0001 400V 415V 3P 50 Hz 440V 3P 60 Hz MOTOR MOTOR 79 3UA110030 0020 ŞARTLANDIRICI LUBRICATOR 119 1PN0140000 0157 AZ 431 MP VALF AZ 431 MP VALVE ...

Page 15: ...drawings and details contained in this manual constitute a guide for the operator 1 2 Service Information In case of any technical problem please contact your nearest YILMAZ dealer or YILMAZ head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manu...

Page 16: ...e com tr Web www yilmazmachine com tr For minimize the documantation It is wery necessary to mention below details at the agreements signed with suppliers and dealers of the purchased machines Machine model Voltage and frequency Machine s serial number Date of purchase Description of the machine fault Name of dealer where machine was purchased Average daily operation period ...

Page 17: ...ld be damaged during operation don t touch and unplug it Never use damaged power cables High temperature warning During saw blade change operations use protective gloves Keep your fingers clear of the movable parts of the glide arm The above symbol DANGER WARNING warns you against specific dangers and you have definitely to read them The IMPORTANT symbol above is one telling to apply special care ...

Page 18: ...nts of this manual 2 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 2 3 General Safety Info...

Page 19: ...nd maintenance works 2 3 10 Ensure that any keys or adjustment tools have been removed before operating the machine 2 3 11 If you are required to operate the machine outside use only appropriate extension cables 2 3 12 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 2 3 13 Before starting a new operation check the appropriate function of protective devices...

Page 20: ...CESSORIES User manual MKN 300 Conveyor Service wrench 8 mm MS Machine stand KD 350 400 M Service wrench 17 mm Cooling system KD 350 400 P 350 mm Saw blade KD 350 400 mm Saw blade KD 400 4 TRANSPORT OF THE MACHINE 4 1 The transport should be done by qualified personnel only 4 2 The machine should be transported by lifting with proper equipment not touching the ground during the transport 4 3 Unless...

Page 21: ...amps as shown on the figure on the table FIGURE 1 NO 5 5 1 5 Conditioner unit FIGURE 1 NO 79 are sent as demounted Mount the clamps as shown on the figure on the chassis FIGURE 1 NO 1 5 1 6 Plastic handle FIGURE 1 NO 64 should be sent as demounted Mount the plastic handle as shown on the figure FIGURE 2 NO 63 5 1 7 Make the MKN 300 conveyor FIGURE 1 NO 86 optional connection as in the FIGURE The l...

Page 22: ...otation directions of cutting tools are correct or not and if the rotation direction is wrong appropriate connection must be made 6 MACHINE S SAFETY INFORMATION 6 1 Lifting installation electric maintenance of the machine should be carried out by qualified personnel only 6 2 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the machine firs...

Page 23: ...ble Especially ensure that the holding grips and handles are clean and dry 7 1 2 Clean all surfaces of the machine from chip and foreign particles Use eye glasses for protection 7 1 3 This machine can process on products manufactured from rigid plastic and aluminum materials that don t include iron alloy 7 1 4 Control whether cutting tools FIGURE 2 NO 57 are inserted safely to their places 7 1 5 C...

Page 24: ...46 7 1 8 Do not process the profile before clamping the work piece properly 7 1 9 While making cutting on the machine be careful about clamps being out of the cutting area of the saw TRUE FALSE ...

Page 25: ...ping screw FIGURE 2 NO 89 on set square FIGURE 1 NO 25 7 2 4 Operate the motor by pressing the start button FIGURE 1 NO 66 1 on arm FIGURE 1 NO 66 7 2 5 After cutting off the material bring the cutting grip to its original position press the Stop button The saw blade will come to a full stop after continuing its idle rotation for a while 7 2 6 After cutting off the material bring the cutting grip ...

Page 26: ...vels Tighten the special clamping screw after you turn the head at the level you want 7 3 4 Carry out the cutting operation after 8 MAINTENANCE SERVICE AND REPAIR 8 1 Maintenance 8 1 1 Cut the electric and pneumatic if any power connections of the machine 8 1 2 Clean all surfaces of the machine from burs chips and foreign substances If the machine will not be used for a long time lubricate undyed ...

Page 27: ... hold from the other end of the saw shaft FIGURE 2 NO 50 with 8 mm Allen switch 8 2 6 Remove the string FIGURE 2 NO 51 and saw coupling FIGURE 2 NO 54 respectively 8 2 7 Take out the saw blade FIGURE 2 NO 57 carefully 8 2 8 Install the new saw blade onto the shaft ensuring the correct rotation direction 8 2 9 Install the guard group parts applying the reverse order as described above 8 2 10 It is ...

Page 28: ... mm switch 8 3 4 Hold the belt tension part FIGURE 2 NO 59 from its part which has a nozzle to the switch with the aid of 12 mm switch Loosen the M16 nut FIGURE 2 NO 91 which is located on the belt tension part with the aid of 24 mm switch 8 3 5 Get the belt tension part FIGURE 2 NO 59 to off position by turning it with the aid of a switch have the belt FIGURE 1 NO 90 got loosen by pushing the mot...

Page 29: ...he run out of the saw blade with eyes İf possible use a dial gage 8 4 3 If there is any problem in the inclined cut control the saw s 90 degrees orthogonal to the set square with the aid of the set square If it is not proper loosen the stay bolt at the top which tightens the spring FIGURE 1 NO 23 Have the pin located to its place by turning the spring in way that it can provide it to be proper by ...

Page 30: ...he stated values accessories operating with pneumatic power do not work 8 5 3 Conditioner unit accumulates the water in the air in the collection container so that it won t damage pneumatic components At the end of the working day empty the accumulated water by opening water discharge valve under the collection container 8 5 4 In order to put oil to the oil tank remove the reservoir by turning Oil...

Page 31: ...lade Check the saw blade teeth Replace if necessary Saw blade moves to quick The cutting speed is too high for the material Decrease the cutting speed Motor does not work Start button is pressed not working No power supply to the machine Check the electric cable connections Check the electric power sockets Motor is working but the pneumatic clamp pistons do not work The air supply connections are ...

Page 32: ...d replacement effected by our technician at the customer s site we will invoice only the travel and lodging costs for our technician The guarantee does not cover damages caused by not respect of the rules indicated in the manual instruction book not correct voltage improper use or use not in accordance with what the Machine has been designed for use of non original tooling programming errors lack ...

Page 33: ...74 ELECTRIC PNEUMATIC DİAGRAM ...

Page 34: ...75 3 PHASE ELECTRICAL DIAGRAM SHEET 1 ...

Page 35: ...76 1 PHASE ELECTRICAL DIAGRAM SHEET 1 ...

Page 36: ...77 PNEUMATIC DIAGRAM SHEET 1 ...

Page 37: ...78 PNEUMATIC DIAGRAM COOLING SYSTEM SHEET 1 ...

Page 38: ...79 PNEUMATIC DIAGRAM CE SHEET 1 ...