YOKOGAWA LINEARSERV, Instruction Manual

Page 1: ...IM 71M02D04 01E Yokogawa Electric Corporation 10th Edition 2012 12 01 Instruction Manual Direct Drive Motor LINEARSERV Intelligent Drive DrvPIII Instruction Manual IM 71M02D04 01E ...

Page 2: ...dobe Systems Incorporated Pentium is a registered trademark of Intel Corporation in the United States Other company and product names mentioned herein may be the trademarks or registered trademarks of their respective owners Copyright The copyright of this manual belongs to Yokogawa Electric Corporation No part of this document may be reproduced or transferred sold or distributed to the third part...

Page 3: ...ly hazardous situations that may put operators lives and bodies in danger such as electric shock accident Describes points to be noted in situations that may cause damages to software and or hardware or system troubles Describes important points when understanding operations and functions Describes supplementary information about descriptions Describes items and pages that should be referenced DAN...

Page 4: ...n may be lost In such an event we make no warranties for the quality performance functions and safety of the product If you install protection safety circuits for the product or systems that use this product make sure to install them on the product separately and externally Do not install them inside the product nor should any internal parts of the product be modified in order to do so Be sure to ...

Page 5: ...ou do not have the original media we may decline to offer our prescribed quality warranty and maintenance services Reverse engineering of the software including reverse compilation and reverse assembly is strictly prohibited The transfer exchange or subleasing of any part of the software for unwarranted use by a third party is prohibited without prior permission from Yokogawa Electric This is a Cl...

Page 6: ...nsumables and have a limited life Be sure that the mounting screws of a load never reach or exceed the effective screw depth of the slider The motor s surface is magnetized Keep objects that are affected by magnetism away from the motor The motor structure is not resistant to dust splashing or water oil When mounting the motor please refer to the section Specification Installation Precautions for ...

Page 7: ...ARSERV series each motor has been tuned to operate with a specific head amplifier If the combination is different the motor may not operate normally or one or more devices may be damaged Please combine and use a motor and head amplifier having the same model code serial number and slider number If the product is installed in such a way that cables are bent in the machine etc be sure the minimum be...

Page 8: ...ll Reset needs more 5 five seconds for the completion 10 0x Data Sum Error may occur in case that the control power supply is terminated in this while Execute All Reset again if the error occurs Utility software includes several functions which recycle AC main power automatically 10 0x Data Sum Error may rarely occur in case that the control power supply is terminated before LED for RDY signal is ...

Page 9: ...l Power Supply Terminal TB1 3 4 3 3 Motor Terminal Ground TB2 3 5 3 4 Regeneration Resistor Terminal TB3 3 6 3 5 Sensor Terminal TB4 3 7 3 6 Serial Interface Connector CN1 3 9 3 7 Encoder Resolver Connector CN2 3 11 3 8 Head Amplifier Connectors CN7 CN9 3 13 3 9 Analog Monitor Connector CN3 3 14 3 10 Controller Interface Connector CN4 3 15 3 10 1 Contact I O Interface 3 15 3 10 2 CC Link Interface...

Page 10: ...rive TB1 power supply terminal connector 231 204 026 000 WAGO TB2 motor terminal connector 231 203 026 000 WAGO TB3 regeneration terminal connector 231 202 026 000 WAGO Models provided regenerative resistors one piece per drive See the table on the next page Screw less terminal lever 231 131 WAGO Standard accessories one piece per drive TB4 sensor terminal connector 733 106 WAGO Regenerative resis...

Page 11: ...40 A 1 N 80W 60 Ω 330 A 1 N 530 A 1 N 240 A 2 N 80W 200 Ω 330 A 2 N 530 A 2 N Faceplate of the Motor Faceplate of the Drive Made in Japan K DD SERVO ACTUATOR C Label Drive model suffix code style No Input Output Serial number UM1LP3 105C 1AA 2C1 N S1 01 203MM12345A1 Label Motor model suffix code Serial number Head amplifier Displayed on the side panel Made in Japan 030AN G2N N2F 203MM12345A1 Slide...

Page 12: ...face may cause failures The motor mounting plate of products whose surface treatment suffix code is N is coated to prevent rust Before mounting wipe the coating of the base mounting surface completely with organic solvent e g thinner hydrocarbon solvent If any coating remains the mechanical precision and functions may be impaired Prevent areas other than the base mounting surface such as the core ...

Page 13: ...t during operation If the stopper is subjected to shock when mounting a load the LINEARSERV and connected devices may be damaged or broken Carefully mount an external safety stopper impact absorbing mechanism or similar device in order to avoid impact while the motor is operating stopped or in transit Please prepare separate equipment for protection safety procedures such as a stopper and shock ab...

Page 14: ...e high humidity or which contains dust dirt metal powder corrosive gasses etc Drive environment specification Remarks At operation Ambient temperature 0 50 C Ambient humidity 20 90 RH There must be no condensation At storage Ambient temperature 20 85 C Ambient humidity 20 90 RH There must be no condensation Atmosphere There must be no corrosive gasses dirt or dust Must be used at an maximum altitu...

Page 15: ...ard Do not install it with the panel surface facing upward or downward up side down or sideways see the figures below Allow a clearance of 50mm or more above and below the drive and 10mm or more on the left and right sides for ventilation The power consumption used by the drive itself is 30W Do not install sideways Do not install up side down 10mm 10mm 50mm 50mm ...

Page 16: ... Conditions and Safety Precautions i Use 60 75 degrees Celsius CU wire only ii Open Type Equipment Be sure to install the drive in the control panel before using it It cannot be used if hung on a wall iii Suitable for use on a circuit capable of delivering not more than 5000 Arms symmetrical amperes 240V maximum iv Distribution fuse size marking is included in the manual to indicate that the unit ...

Page 17: ...optional Motor LM series Sensor Cable Regen Resistor attached Head amplifier unit Encoder Resolver Cable Utility Software PLC Sensors Home Sensor over travel End of Travel EOT Limits Regeneration Error Motor Filter optional Electromagnetic Contactor PC Power supply DrvPIII Drive Motor Cable Controller Cable RS232C Cable Line Filter Main Power Supply Cable Control Power Supply Cable Ground Insert b...

Page 18: ...n or a ground fault interrupt circuit for ground protection together with a circuit breaker if safety is of high priority in the system 3 1 3 List of Recommended Parts Drive Electromagnetic contactor Line filter Motor filter Model Specification 500W class SC11AA M10 Fuji Electric FN2070 6 06 SCHAFFNER Single phase AC 250V 6A R7040ZK Yokogawa Electric S N11 Mitsubishi Electric 2kW class SC18AA M10 ...

Page 19: ...mm2 or more Use as thick a cable as possible Class 3 ground ground resistance 100 Ω or less Sensors Limits and Home AWG 28 20 0 08 0 5mm2 Encoder resolver AWG 24 0 2mm2 twisted pair cable with a common shield external diameter 9mm or less length 10m or less 0 1A Head amplifier AWG 22 0 3mm2 twisted pair cable with a common shield external diameter 9mm or less length 5m or less Controller AWG 28 20...

Page 20: ...r supply AWG 20 Main power supply AWG 20 Insulation stripping length 8mm The attached lever can be installed by snapping it on Cables can be connected simply by inserting them with your fingers tools are not necessary Connector 231 204 026 000 made by WAGO Line filter Circuit protector RY1 ON OFF MC MC MC MC RY1 Power supply LINE CONT LINE MAIN TB1 TB4 ERR ERR Drive Keep the ON switch in the NO st...

Page 21: ...7 Make sure to perform ground in order to avoid electric shock accidents Moreover make sure to connect the GND terminals of the motor and the drive DANGER Yokogawa s motor cables are twisted pair cables with a common shield with the motor ground cable The shield is connected to the ground by connecting the motor ground cable to the ground terminal If you provide your own cable make sure to connect...

Page 22: ...resistor is not appended inquire at our sales department for more information Disconnect all power and wait 7 minutes before servicing Do not remove the separator attached in the regenerative resistor terminal of a drive May cause electric shock The high voltage is applied to the regenerative resistor terminal A regenerative resistor generates high temperatures Do not touch the regenerative resist...

Page 23: ...t specification Rated voltage 12 to 24VDC 10 Rated input current 4 1 mA point at 12VDC 8 5 mA point at 24VDC Input impedance 3 0 kΩ Operating voltage relative to COMP0 Off Less than 3 0VDC On 9 0VDC or more Allowable leak current Guarantee OFF at 1 0 mA or less Regeneration error output Maximum service voltage 30VDC Maximum output current 50 mA Connector 733 106 made by WAGO Insulation stripping l...

Page 24: ...ut must be set to switch OFF when the light is blocked The sensor of the type described above is turned off when the light is blocked by connecting cables as shown below See Section 3 2 Main Power Supply Control Power Supply Terminal for more information about wiring the regeneration alarm outputs DC power supply Pin No Signal name Home input B contact EOT input B contact EOT input B contact Regen...

Page 25: ... RS485 multi channel 7 TRMP Terminator terminal RS485 multi channel communication short circuited to 14 TRMN 8 CN1SW Busy condition bit CN1 9 5V 5V power operation display panel and pendant 10 SG LG Signal GND terminal 11 B Rx side terminal RS485 multi channel communication 12 Z Tx side terminal RS485 multi channel communication 13 SG LG Signal GND terminal 14 TRHN Terminator terminal RS485 multi ...

Page 26: ...dered surface Soldered surface PC side Drive side Signal name Signal name Connector DE 9SF N made by JAE Housing DE C8 J9 F4 1 made by JAE Connector DA 15PF N made by JAE Housing DA C8 J10 F4 1 made by JAE 5 1 9 6 9 15 1 8 Drive side Pin No 14 7 TRMP TRMN Host master side Send Send Receive Receive SG Connect terminators only at the ends of the network 10 11 12 4 5 A Y SG LG B Z 13 6 485SW SG LG 15...

Page 27: ...ation AWG 24 0 2mm2 twisted pair cable with a common shield external diameter 9mm or less length 10m or less Optional cableC1E MA 7979 Connector PCR S20FS made by Honda Tsushin Kogyo Housing PCR LS20LA1 made by Honda Tsushin Kogyo Case ground shielded cable CN2 connector Insertion surface Soldered surface Drive side CN2 Head amplifier side CN6 ...

Page 28: ...Brown white Brown 17 18 ECLK 3V Orange white White 19 20 FG Case Wiring between Head Amplifier and Drive Head amplifier side Drive side 1 Red 12 Black 3 Blue 14 Blue white 5 Brown 16 Brown white 7 Orange 18 Orange white 10 Shield 20 Specification of fixed cable CIE MA2 7979 10V 1 GND 12 θSIG0 3 GND 14 θSIG1 5 GND 16 ECLK 7 ECLK 18 FG 10 FG 20 Specification of fixed cable CIE MA1 7979 Twisted pair ...

Page 29: ...able Specifications Cable Specification Head amplifier AWG 22 0 3mm2 Multi conductor cable with a common shield length 5 m or less Use a highly flexible robot cable as it is attached to a moving part Optional cableC1E MA1 2262 Wiring between Head Amplifier and Motor Head amplifier side Motor side Motor side CN9 Head amplifier side CN7 Shielded cable PDA 1 1 PDA 2 9 PDA 3 2 PDA 4 10 PDA 5 3 PDA 6 1...

Page 30: ... DM2 Digital monitor terminal 2 general purpose monitor 2 6 T R Current command 7 T T Reserved 8 T S Reserved 9 Prohibited Reserved Do not connect any line 10 GND GND terminal for monitor These signals are used for observation and troubleshooting only Do not use them as feedback data to controllers Make sure to use the analog monitor card optional to observe these signals CAUTION It is possible to...

Page 31: ... Specifications Interface AWG 28 to AWG 20 0 08 0 5mm 2 cable with a common shield external diameter 14mm or less length 3m or less Option cable C1P ENN 4202 Cable UL2464 AWG28X25P Connector PCR S36FS made by Honda Tsushin Kogyo Hosing PCR LS36LA made by Honda Tsushin Kogyo CN4 connector Case ground shielded cable Insertion surface Soldered surface ...

Page 32: ... 4 8 DO_5 Orange Red 2 I O output 5 9 12 reserve Do not connect any line 13 Z_OUT Yellow Red 2 Z pulse Outputs the Z pulse of the motor 14 Z_OUT Blue or black 2 Z pulse 15 18 reserve Do not connect any line 19 DI_0 Gray Red 3 I O input 0 The definition is assigned by the hard I O assignment function 20 DI_1 White I O input 1 21 DI_2 Yellow I O input 2 22 DI_3 Pink I O input 3 23 DI_4 Orange Red 4 ...

Page 33: ...ositive 28 DI_9 IN_1_CODE 0 Code input 1 Positive 29 DI_10 IN_1_CODE 0 Code input 2 Positive 30 DI_11 IN_1_CODE 0 Code input 3 Positive DI DO Contact Specifications Interface suffix code A B Rated voltage 12 24VDC 10 5VDC 10 Maximum load current 0 1A point 0 5A common Turn On voltage 0 5VDC or less Leakage current at off 0 1mA or less Positive logic The output transistor switches on when the condi...

Page 34: ...hen the positive terminal has a higher voltage than the negative terminal Connection Example Connect the shield to the case of the connector PS2805 or equivalent Controller Photo coupler contact etc Drive AM26LS32 equivalent Controller AM26LS31 MA8330 or equivalent MA8330 or equivalent PS2805 or equivalent 2AD1820 or equivalent AM26LS31 or equivalent AM26LS32 or equivalent Photo coupler relay etc ...

Page 35: ...noise Unit Connection Method The following shows an example of typical configuration when connecting via CC Link The transmission path method employed is the bus method EIA RS 485 compliant The system configuration varies with customers For more information refer to user s manuals or other documents for the CC Link master station main unit and CC Link interface Pin No Signal name Wire color 4 SLD ...

Page 36: ...CC Link cables is used Please be aware that performance cannot be guaranteed if you use any cables other than these dedicated CC Link cables For more information about the dedicated CC Link cables refer to the CC Link Interface User s Manual FANC SBH and FANC SB are manufactured by KURAMO ELECTRIC CO LTD Cable FANC SBH FANC SB Terminator 130 Ω 1 2 W 110 Ω 1 2 W Use the cable terminators attached t...

Page 37: ...mmunication network 3 10 3 PROFIBUS DP Interface Recommended connector 6GK1 500 0FC00 SIEMENS It interferes with the connector of 90 and 35 cable drawing out type with TB4 Please use the connector of 180 cable drawing out type Network connection The bewlow figure shows the example of connecting the network of typical PROFIBUS DP In the equipment arranged on the network edge the terminator is neede...

Page 38: ...0170 standard the specification of the cable used for PROFIBUS is provided It is necessary to meet the cable of PROFIBUS the following specifications Cable structure Cable processing The above mentioned recommended connector corresponds to the FastConnect stripping method It is possible to flake off easily a cable coating and a netlike shield when the FastConnect striping tool is used Line wick Co...

Page 39: ...ed Line Filter FN2070 6 06 500W CAUTION Motor Filter R7040ZK Motor Unit LM series Motor Cable 5m Controller Cable 3m Sensor Alarm Cable 1 2m Mounted on an Aluminum Plate Ferrite Core ZCAT3035 1330 DrvPIII Drive Power supply Ground Head amplifier cable 2 m Encoder resolver cable 6 m Head amplifier unit Ferrite Core 2 ZCAT3035 1330 Operation Display Panel PC100G3 Terminating jig Terminating jig Main...

Page 40: ...m Controller Cable 3m Sensor Alarm Cable 1 2m Mounted on an Aluminum Plate Ferrite Core ZCAT3035 1330 DrvPIII Drive Power supply Ground Head amplifier cable 2 m Encoder resolver cable 6 m Head amplifier unit Ferrite Core 2 ZCAT3035 1330 Operation Display Panel PC100G3 Terminating jig Terminating jig Main Power Cable Control Power Cable Regen Resistor 500W series should be connected to regenerative...

Page 41: ...on an Aluminum Plate DrvPIII Drive Power supply Motor Filter R7040ZK Line Filter FN2070 6 06 500W Ferrite Core ZCAT3035 1330 Operation Display Panel PC100G3 Motor Unit LM series Motor Cable 5m Ground Head amplifier cable 2 m Encoder resolver cable 6 m Head amplifier unit Ferrite Core 2 ZCAT3035 1330 Main Power Cable Control Power Cable Regen Resistor 500W series should be connected to regenerative...

Page 42: ...ria Power supply Is the input voltage within the standard range 200 230V 10 to15 200VAC system 100 115V 10 to15 100VAC system Interface power supply Is the input voltage within the standard range Depends on the interface specification Peripheral environment Is the ambient temperature appropriate 0 40 C motor 0 50 C drive Is the humidity appropriate 20 85 RH motor 20 90 RH drive Is there dust There...

Page 43: ...evices See the technical document of the operation display pendant for more information 4 3 Initialization of User Data Reset All Reset All refers to returning all user data to the settings at the time of shipment from the factory Perform Reset All when you want to redo the drive settings from the scratch Operating Procedure The reset all operation can be performed only by entering the designated ...

Page 44: ... away the excess grease from the linear guide unit using lint free cloth or similar material The rails of the linear guide unit require lubrication Do not wipe the motor with organic solvent or similar substance Using such solvent may damage the guide and motor units Different types of grease should be used depending on the model used Be sure to refill with the appropriate grease If in doubt consu...

Page 45: ...Motion Control Center Publisher Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Japan URL http www yokogawa com ddm Yokogawa Electric Corporation Motion Control Center 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Japan TEL 81 422 52 8813 FAX 81 422 52 5567 ...