YOKOGAWA PH8HF, User Manual

Page 1: ...User s Manual Model PH8HF PH8HFF Flow Through Type Holder IM 12B07N01 01E IM 12B07N01 01E 6th Edition ...

Page 2: ...zer IM 12A01A02 01E PH201G B Distributor IM 19B1E4 02E FLXA402 4 Wire Converter IM 12A01F01 02EN IM 12A01F02 01EN etc PH450G pH ORP Converter IM 12B07C05 01E PUS400G Ultrasonic Oscillator IM 19C1B3 01E PH8USF PH8AL Ultrasonic Oscillator Explosionproof Type Alarm Box IM 12B5U2 E WTB10 PH Terminal Box IM 19D01B01 01E PH8TBG Terminal Box IM 12B07W01 01E OR8EFG KCl Filling type OPR Sensor IM 12C07J01 ...

Page 3: ... thoroughly before using the product The purpose of these user s manuals is not to warrant that the product is well suited to any particular purpose but rather to describe the functional details of the product No part of the user s manuals may be transferred or reproduced without prior written con sent from YOKOGAWA YOKOGAWA reserves the right to make improvements in the user s manuals and product...

Page 4: ...of the process to which the sensor have been exposed n In the following cases customer will be charged repair fee regardless of warranty period Failure of components which are out of scope of warranty stated in instruction manual Failure caused by usage of software hardware or auxiliary equipment which Yokogawa Electric did not supply Failure due to improper or insufficient maintenance by user Fai...

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Page 6: ...ng 2 1 2 1 Holder Installation 2 1 2 1 1 Installation Site 2 1 2 1 2 Mounting the Flow through Type Holder 2 1 2 2 Process Piping 2 2 2 2 1 Main Precautions for Piping 2 2 2 2 2 Piping Procedure 2 4 2 3 Installing the Sensor 2 5 2 4 Cleaner Piping 2 5 2 4 1 Piping Precautions 2 5 2 4 2 Piping Procedure 2 7 2 4 3 Installation of PH8PU1 Washer Pump and Water Tank 2 8 2 5 Wiring 2 8 2 5 1 Ultrasonic ...

Page 7: ...vi IM 12B07N01 01E CONTENTS 3 2 3 Ultrasonic Cleaning Element 3 3 3 2 4 Maintenance of PH8PU1 Washer Pump and Tank 3 4 Customer Maintenance Parts List CMPL 12B05N01 01E Revision Information i ...

Page 8: ...ard bracket Note Make sure the mounting pipe is firmly installed Cleaning method Jet cleaning brush cleaning or ultrasonic cleaning Note Brush cleaning and ultrasonic cleaning cannot be used when using PH4 OR4 sensor Material Holder Polypropylene or stainless steel equivalent to SUS316 O ring Fluoro rubber FKM or Perfluoroelastomer FFKM Mounting bracket Stainless steel equivalent to SUS304 Cleanin...

Page 9: ... ORP Sensor OR8ERG OR8EFG Mounting 2 inch pipe mounting vertical or horizontal with 1 set of mounting bracket Note Make sure the mounting pipe is firmly installed Cleaning method Ultrasonic cleaning Material Holder Polypropylene or stainless steel equivalent to SUS316 O ring Fluoro rubber FKM or Perfluoroelastomer FFKM Mounting bracket Stainless steel equivalent to SUS304 Cleaning unit wetted part...

Page 10: ... MF1 PF Mounting bracket stainless steel 5 Perfluoroelastomer FFKM 4 1 General purpose Normal pH 3 to 14 2 For salt water 3 For acid Normal pH 0 to 4 4 Choose Perfluoroelastomer FFKM when this holder is used in organic solvent high alkali or high temperature alkali 5 Mounting bracket is generally not required when the stainless steel holder is installed in line in a pipe It is required where the h...

Page 11: ... bracket is generally not required when the stainless steel holder is installed in line in a pipe It is required where the holder is installed in a sampling rack in which case the U bolt included in MF1 in not used 7 Criteria for material selection PP or S3 In general polypropylene is recommended from the viewpoint of chemical resistance However stainless steel is recommend in any of the following...

Page 12: ...Screw a d g h Weight Rc1 1NPT Rc1 1NPT 80 80 70 70 Approx 60 Approx 60 Approx 60 Approx 60 Approx 70 Approx 70 Approx 70 Approx 70 Approx 250 Approx 250 Approx 243 Approx 243 Approx 0 4kg Approx 0 4kg Approx 3kg Approx 3kg Mounting Bracket Option Code MF1 Weight Approx 0 5 kg Approx 82 Approx 130 2B O D 60 5 Pipe 26 75 45 70 0 3 92 70 0 3 75 45 140 Mounting holes for holder Holes Dimension for Wal...

Page 13: ...5 108 B 14 14 2 14 14 2 19 15 7 19 15 7 2 80 80 70 70 Approx 60 Approx 60 Approx 60 Approx 60 g Approx 70 Approx 70 Approx 70 Approx 70 Approx 250 Approx 250 Approx 243 Approx 243 Approx 0 6kg Approx 0 6kg Approx 5kg Approx 5kg Weight Approx 82 Approx 130 2B O D 60 5 Pipe 26 75 45 70 0 3 92 70 0 3 75 45 140 Mounting holes for holder Bracket Thickness 3 10 Holes Dimension for Wall Mounting 6 Ø10 ho...

Page 14: ...O Ring 9 11 165 Inlet Model and Code PH8HF PV J10 h NN NN PH8HF PV A15 h NN NN A B C D 125 108 90 79 2 14 14 2 19 15 7 Approx 0 7 kg Approx 0 7 kg ø60 Weight Mounting Bracket Option Code MF1 Weight Approx 0 5 kg The external dimensions refer to PH8HF PP 1 T NN NN PH8HF S3 1 T NN NN Figure 1 2 Flow Through Type Holder with Flange 2 ...

Page 15: ... NN PH8HF TN A15 h NN NN A B C D E 125 108 90 79 2 14 14 2 19 15 7 68 5 57 5 Approx 3kg Approx 3kg ø34 ø48 6 Weight With serrations 1 C 70 0 3 92 70 0 3 75 45 140 6 ø10 hole Mounting holes for holder Bracket Thickness 3 10 Approx 70 Approx 118 2B O D 60 5 Pipe 26 75 45 Holes Dimension for Wall Mounting Mounting Hardware Option Code MF1 Weight Approx 0 5kg Figure 1 2 Flow Through Type Holder with F...

Page 16: ...Approx 245 Approx 250 Approx 245 15 17 15 17 Approx 1 4kg Approx 4kg Approx 1 4kg Approx 4kg Weight Øa Ød O Ring h k g C E O Ring 150 1 Inlet Outlet ØA ØB 4 ØD hole pH sensor 110 1 RC 1 2 Suffix Code JP Approx 47 1 2 NPT Suffix Code NP Model and Code a d g h k PH8HF PP J10 T P PH8HF S3 J10 T P PH8HF PP A15 T P PH8HF S3 A15 T P 80 70 80 70 E 2 D 19 19 15 7 15 7 C 14 14 14 2 14 2 B A 125 125 108 108...

Page 17: ...prox 60 Approx 60 Approx 60 Approx 60 Approx 70 Approx 70 Approx 70 Approx 70 Approx 250 Approx 245 Approx 250 Approx 245 15 17 15 17 Approx 1 5kg Approx 4 1kg Approx 1 5kg Approx 4 1kg Weight Øa Ød O Ring h g C E Inlet ØB ØA 4 ØD hole pH sensor 110 1 k 150 1 Outlet l a d g h k PH8HF PP J10 T C PH8HF S3 J10 T C PH8HF PP A15 T C PH8HF S3 A15 T C 80 70 80 70 E 2 D 19 19 15 7 15 7 C 14 14 14 2 14 2 B...

Page 18: ...x 3kg Approx 5 6kg Approx 3kg Approx 5 6kg Øa Ød O Ring 165 b 74 28 c e h g f 110 1 100 1 Inlet Outlet A Screw pH sensor 100 Approx 95 Approx 231 Flameproof Packing Adaptor Code PG2 Ø21 7 Ø80 42 69 G 3 4 Wiring hole Weight 70 0 3 92 70 0 3 75 45 140 Mounting holes for holder Bracket Thickness 3 10 Approx 82 Approx 130 2B O D 60 5 Pipe 26 75 45 Holes Dimension for Wall Mounting Mounting Bracket Opt...

Page 19: ... 60 5 25 26 25 26 A B C D E 125 125 108 108 90 90 79 4 79 2 14 14 14 2 14 2 19 19 15 7 15 7 2 30 26 30 26 70 69 70 69 Approx 250 Approx 245 Approx 250 Approx 245 Approx 3 2kg Approx 7 6kg Approx 3 2kg Approx 7 6kg 165 Flameproof Packing Adaptor Code PG2 Weight Approx 82 Approx 130 2B O D 60 5 Pipe 26 75 45 70 0 3 92 70 0 3 75 45 140 Mounting holes for holder Bracket Thickness 3 10 Mounting Bracket...

Page 20: ...measures e g install a check valve to prevent inverse pressure between the inlet and outlet of the solenoid valve or install the solenoid valve higher than the holder especially when using the air jet brush cleaning system 2 Make sure to avoid the risk of corrosion of the solenoid body bronze and seal nitrilel rubber by vapor or gaseous components generated from a sample solution especially when u...

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Page 22: ...ure 2 1 When a polypropylene holder is used be careful not to apply excessive force to it F2 1E ai Outlet Outlet Inlet Inlet Figure 2 1 Support by Process Piping If the process piping is not strong enough to mount the holder use mounting hardware available as option to mount the holder on a vertical or horizontal pipe with sufficient strength as shown in Figure 2 2 The holder can be mounted on a b...

Page 23: ...h cleaning is used the piping should be installed accordingly You should also keep ease of maintenance and calibration with standard solution in mind when installing the piping 2 2 1 Main Precautions for Piping 1 When a holder with jet or brush cleaning is used The cleaning fluid water or air is at higher pressure than the process fluid If you want to prevent water or air flowing up line a check v...

Page 24: ...200 300 Pressure kPa 400 500 Stainless Steel Temperature C Figure 2 5 Temperature and Pressure Diagram for Polypropylene Resin Holder 3 When a general use sensor with KCl solution tank is used The pressure of the process fluid inside the holder should not exceed the tank head pressure 10 kPa 0 1 kg cm2 G General Type Reserve Tank At Least 1 m KCl Head Pressure Ht Solution Head Pressure Hm F2 6E ai...

Page 25: ...ocess piping adjacent to the flow through type holder Hard polyvinylchloride pipe Nominal diameter 25 mm Polypropylene pipe Nominal diameter 25 mm Wire rainforced soft polyvinylchloride pipe Nominal diameter 25 mm Stainless steel pipe JIS G3459 SUS304 or SUS316 Nominal diameter 25 mm Piping Example 1 The outlet tube should be as short as possible to expel the solution to atmosphere 2 When a horizo...

Page 26: ...arate manual describing the sensor to be used 2 4 Cleaner Piping This section applies only to the submersion type holder with cleaner 2 4 1 Piping Precautions 1 Provide a slight slack in a flexible tubing between the cleaner and a mating device to allow ease of maintenance 2 Determine the cleaner pipe size to allow sufficient flow and pressure Use nominal 15 mm pipe for air cleaning piping If the ...

Page 27: ...Weight Approx 0 9 kg Model PH8MVF Explosionproof Solenoid Valve Pilot kick operated 2 port valve Open when energized Fluid Normal tap water industrial water or air Operating Pressure 0 05 to 1 MPa Forward reverse Pressure Resistance 1 5 MPa Fluid Temperature Water 5 to 60 C Air 10 to 60 C Cv 4 5 Process Connection Rc 1 2 Power Supply 100V AC 50 60 Hz 110V AC 60 Hz 200V AC 50 60 Hz 220V AC 60 Hz Po...

Page 28: ...Figure 2 11 Typical Brush jet Cleaner Air Piping 2 Industrial water piping examples F2 12E ai Drive Signal Solenoid Valve Ball Valve To Wash Cycle Timer Industrial Water Pressure 200 kPa 2 kg cm2 Minimum Nominal 16 mm Wire Reinforced Vinyl Tube Nominal 15 mm Hard Pipe Figure 2 12 Industrial Water Piping for Typical Brush Jet Cleaner 3 Tap water piping examples Drive Signal Check Valve Nominal 16 m...

Page 29: ...ls inside the PUS400G Ultrasonic Oscillator For details of PUS400G refer to the separate IM 19C1B3 01E For the explosionproof ultrasonic oscillator connect the cable from the cleaner directly to the terminals inside the PH8USF Ultrasonic Oscillator and PH8ALAlarm Box For detailsof PH8USF PH8AL refer to the separate IM 12B5U2 E 2 5 2 Solenoid Valve Circuit Wiring This is the wiring for the water je...

Page 30: ...Box Solenoid Actuator For 100 V AC wiring Spark Killer 1 2 4 6 6 2 G 14 B 96 2 6 95 A1 A2 L1 L2 G 98 3 5 13 A U1 U2 X V1 V2 Y G Terminal box in field Pump E E V2 U2 Y V1 U1 X G Ground Pump Power Distributor wash contact signal F2 15E ai Pump For 200 V AC wiring Terminal box in field Figure 2 15 Internal and external wiring for the PH8PU1 Washer Pump and Tank As shown in the figure connect terminal...

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Page 32: ...w through type holder is made of fluorocarbon rubber which has superior resistance to corrosion suitable for use with most process fluids Usually therefore no periodic inspection is necessary When a flow through holder with ultrasonic cleaner is used if the process fluid enters the ultrasonic cleaner parts replacement may be required to repair it Inspect the O ring seal when checking or repairing ...

Page 33: ...l clogging the sensor nozzles F3 3E ai Figure 3 3 Cleaning the Nozzle Holes 3 2 2 Cleaning the Brush If the electrode becomes dirty the brush may be excessively worn When the brush is worn out replace it Insert a screwdriver into the cleaner hole to prevent the rotor from turning and then turn the brush assembly counterclockwise The brush can be easily removed from the rotor See Figure 3 4 When mo...

Page 34: ...er can be removed from the screw connector Move the cleaning element out until the connector appears and disconnect the vibrator leadwire connector from the holder side connector See Figure 3 5 F3 5E ai Figure 3 5 Non Explosionproof Cleaning Element 2 Check that there is no corrosion around the O ring sealed surface It is recommended that the O ring be replaced whenever the element cleaned 3 Mount...

Page 35: ...07N01 01E Replace the explosionproof cleaning element For replacing the ultrasonic cleaning element consults with Yokogawa service personnel 3 2 4 Maintenance of PH8PU1 Washer Pump and Tank For details refer to the separate IM 19C1E1 01E ...

Page 36: ...leaning 4 K9143JN 1 Nozzle for jet cleaning 5 1 Vibrator Assembly for ultrasonic cleaning K9143QA Transducer Stainless Steel K9143QB Transducer Titanium K9143QC Transducer Hastelloy C 6 1 O Ring K9142QT Fluoro rubber FKM for Ultrasonic Cleaning K9319RD PF option for Ultrasonic Cleaning K9142QU Fluoro rubber FKM for Jet or Brush Cleaning K9319RS PF for Jet or Brush Cleaning 7 1 O Ring K9142QX Fluor...

Page 37: ...losionproof Type 1 2 Item Part No Qty Description 1 1 O Ring K9142QW Fluoro rubber FKM K9319RG for PF option 2 1 O Ring K9142QX Fluoro rubber FKM K9319RH for PF option Stainless Steel Mounting Bracket Option code MF1 Set part No K9145LD for option code MF1 ...

Page 38: ...y the version up of GS page i INTRODUCTION 2 Contents Add PH4 OR4 and FLXA202 Delete PH400G PH100 and PH8PU1 page 1 11 Some revision of solenoid valve of PH8MV and PH8MVF Page 2 6 Some revision of Specification of PH8MV and PH8MVF Some revi sion of page 5 on CMPL 12B07N01 01E 3rd edition P N deletion for explosion proof type Oct 2011 3rd Edition Page layout changed by InDesign p 1 1 Some addition ...

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