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Fig. 2: Common Chimney Problems 

 

 

Table 2: Common Chimney Problems 
 

Refer to Figure 2 

Key Trouble  Diagnostic  Remedy 

Top of chimney 
lower than sur-
rounding ob-
jects 

Observation 

Extend chimney 
above all sur-
rounding ob-
jects within 30 
feet. 

Chimney Cap 
or ventilator. 

Observation Remove 

Coping restricts 
opening. 

Observation 

Make opening 
as large as 
inside of chim-
ney. 

 

Obstruction in 
chimney  
 
 

Can be found 
by light and 
mirror reflecting 
conditions in 
chimney. 

Use weight to 
break and dis-
lodge. 

Joist protruding 
into chimney. 

Lowering a light 
on an extension 
cord. 

Must be han-
dled by compe-
tent masonry 
contractor. 

Break in chim-
ney lining. 

Smoke test - 
build smudge 
fire blocking off 
other opening, 
watching for 
smoke to es-
cape. 

Must be han-
dled by compe-
tent masonry 
contractor. 

Collection of 
soot at narrow 
space in flue 
opening. 

Lower light on 
extension cord. 

Clean out with 
weighted brush 
or bag of loose 
gravel on end 
of line. 

H Offset 

Lower light on 
extension cord. 

Change to 
straight or to 
long offset. 

Two or more 
openings to the 
same chimney. 

Found by in-
spection from 
basement. 

The least im-
portant opening 
must be closed, 
using some 
other chimney 
flue. 

Loose-seated 
pipe in flue 
opening. 

Smoke test. 

Cementing all 
pipe openings 
should elimi-
nate leaks. 

Smoke pipe 
extends into 
chimney. 

Measurement 
of pipe from 
within or obser-
vation of pipe 
by means of a 
lowered light. 

Length of pipe 
must be re-
duced to allow 
end of pipe to 
be flush with 
inside of tile. 

Failure to ex-
tend the length 
of flue partition 
to the floor. 

By inspection or 
smoke test. 

Extend partition 
to floor level. 

Loose-fitted 
clean-out door. 

Smoke test. 

Close all leaks 
with cement. 

 
DRAFT REGULATOR CONTROL 

This device is used in conjunction with conventional chimney 
venting. This control (or draft regulator) automatically maintains 
a constant negative pressure in the furnace to obtain maximum 
efficiency. It ensures that proper pressures are not exceeded. If 
the chimney does not develop sufficient draft, the draft control 
cannot function properly. The draft regulator, must be installed 
within the same room or enclosure as the furnace, and should

Summary of Contents for P3HMX12F08001

Page 1: ...T UP 9 MAINTENANCE AND SERVICE 10 OPERATING INSTRUCTIONS 10 TABLE A 1 BECKETT OIL BURNER SET UP 11 TABLE A 2 DIRECT DRIVE BLOWER SET UP 11 TABLE A 3 DIRECT DRIVE BLOWER CHARACTERISTICS 12 GENERAL DIMENSIONS P3HMX MODELS 14 GENERAL DIMENSIONS P3LBX MODELS 15 APPENDIX A WIRING DIAGRAM 16 WIRING NOTES 17 R7184 DETAILED SEQUENCE OF OPERATION 18 TABLE C 1 EFT DETAILED SEQUENCE OF OPERATION 19 TABLE C 1...

Page 2: ...o 31 Installation of Oil Burning Equipment as well as in accordance with local codes In Canada the installation of the furnace and related equipment shall be installed in accordance with the regulations of CAN CSA B139 Installation Code For Oil Burning Equipment as well as in accordance with local codes When installation or application ques tions arise regulations prescribed in the National Codes ...

Page 3: ...f 1 inch This can be done by using a non combustible material such as one inch thick channel iron or similar material The furnace must be supported in such a way as to not allow twisting or sagging of the cabinet Suggestion as a measure to prevent fuel oil from accumulating in locations other than the fire pot as could be the case in the event of nozzle drip install the furnace with an approximate...

Page 4: ...o the oil burner CHIMNEY VENTING The chimney must be sized correctly and be in good repair If the chimney is over sized there is a high risk of the flue gases condensing resulting in damage to the chimney and other venting parts This problem may be corrected by the use of an appropriately sized chimney liner If the chimney serves the P3HMX12F08001 or P3LBX12F08001 furnace only the vent should be s...

Page 5: ...nsion cord Change to straight or to long offset I Two or more openings to the same chimney Found by in spection from basement The least im portant opening must be closed using some other chimney flue J Loose seated pipe in flue opening Smoke test Cementing all pipe openings should elimi nate leaks K Smoke pipe extends into chimney Measurement of pipe from within or obser vation of pipe by means of...

Page 6: ... system is 8 feet Lift should be measured from the bottom outlet of the tank to the inlet of the burner Sizing a single line system is complex because of the difficulty estimating the pressure drop through each fitting bend and compo nent in the line In general keep single line systems short as possible 2 stage oil pumps are not available for either the P3HMX or P3LBX furnaces The follow ing chart...

Page 7: ...orrect this problem Direct drive blower speeds are adjusted by changing the hot wires to the motor winding connections Please refer to wiring diagram in Appendix B or the wir ing diagram label affixed to the furnace THE NEUTRAL WIRE normally the white wire IS NEVER MOVED TO AD JUST THE BLOWER SPEED DO NOT CONNECT POWER LEADS BETWEEN MOTOR SPEEDS THE NEUTRAL WIRE MUST ALWAYS BE CONNECTED TO THE MOT...

Page 8: ...he nozzle is 1 1 8 inches Electrode positioning should be checked before the first firing of the furnace The electrode porcelains should be free of cracks the electrode tips should be tapered and free of burrs and the con tact rods must be clean and be in firm contact with the ignition transformer con tact springs The electrodes must not come into contact with the burner head OIL BURNER SET UP The...

Page 9: ...perature The furnace may have to run 10 to 15 minutes to reach steady state conditions The measure ments may be made with duct ther mometers or thermocouples used in con junction with multi meters with tempera ture measurement capabilities The return air should be measured at a point where the thermometer will be well within the air stream near the furnace return air inlet Actual location is not p...

Page 10: ...front panel between the oil burner and the flue pipe Rear breech models have a single front cleanout and front breech models have two front cleanouts A wire brush can be used to loosen dirt and debris on the inside surfaces of the radiator Clean out all accumulated dirt soot and debris with a wire handled brush and an industrial vacuum cleaner Replace the clean out covers Most circulating fan moto...

Page 11: ...S 1 00 70 W 100 PSIG 1 00 GPH F4 3 3 8 in 1 F0 Head required for proper combustion 2 Low Firing Rate Baffle required Beckett Part No 3708 In the United States the R W Beckett AFG Burner may be equipped with Beckett s Inlet Air Shut Off Beckett Part No AF A 5861 to increase efficiency It reduces the amount of air passing through the oil burner combustion chamber breeching etc up the chimney between...

Page 12: ...rflow values in Table A 3 2 Nominal values only TABLE A 3 DIRECT DRIVE BLOWER CHARACTERISTICS CFM External Static Pressure inches w c FURNACE MODEL BLOWER MOTOR HP MOTOR FLA TEMP RISE T SPEED 0 20 0 30 0 40 0 50 0 60 0 70 High 1368 1298 1223 1144 1046 938 Med High 1318 1256 1178 1108 1007 909 Med Low 1173 1132 1071 993 909 816 P3HMX12F08001 GT10 1 2 7 7 50 80 F Low 856 833 791 748 692 610 High 160...

Page 13: ...d Low 1063 1034 1005 944 844 730 P3LBX12F08001 GT10 1 2 7 7 60 90 F Low 730 689 688 644 596 486 High 1566 1487 1404 1316 1145 945 Med High 1487 1404 1339 1245 1036 913 Med Low 1222 1197 1174 1092 913 809 P3LBX14F12001 G10 1 2 7 7 55 85 F Low 845 845 809 771 690 596 TIP These formulae will assist with the design of the ductwork and the determination of airflow delivery CFM Bonnet Output xSystemTemp...

Page 14: ...net Plenum Openings Flue Supply Air Return Air Width A Depth B Height C D x E Side F x G Bottom Dia Height H Filter Perm Ship Weight lb P3HMX12F08001 22 31 50 20 x 20 14 x 22 14 x 22 5 42 16 x 25 x 1 190 P3HMX14F10001 and P3HMX20F12001 22 31 58 20 x 20 14 x 22 14 x 22 6 46 16 x 25 x 1 270 ...

Page 15: ...es P3LBX MODELS Cabinet Plenum Openings Flue Width A Length B Height C Supply Air D x E Return Air F x G Diameter Height H Filter Perm Ship Weight lb P3LBX12F08001 22 51 32 20 x 18 20 x 18 5 26 20 x 20 x 1 240 P3LBX14F12001 22 51 41 20 x 18 20 x 18 6 34 20 x 25 x 1 267 ...

Page 16: ...16 APPENDIX A WIRING DIAGRAM ...

Page 17: ...TY DAMAGE OR DEATH ACCESSORIES The EFTB has provisions for supplying 115 volt power to an electronic air cleaner EAC as well as 115 volts to a line voltage humidifier or humidifier step down transformer Both sets of terminals are inch quick connect type rated at 1 A each The EAC terminals provide power to an electronic air cleaner whenever the heat ing or cooling speeds are activated Power is not ...

Page 18: ...0 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitored If flame is lost and lockout timer has not expired R7184 will return to trial for ignition state If flame is lost and lockout timer has expired R7184 will enter the recycle state Recycle timer starts Burner motor ...

Page 19: ... LED Diagnostic Light RETURNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE R7184 SEQUENCE OF OPERATION LOCKOUT STATE R7184 Shuts off burner motor Shuts off igniter Shuts off Solenoid Valve Fast Flashes LED Diagnostic Light TO EXIT LOCKOUT PRESS RESET RECYCLE TIMER STARTS R7184 Shuts off Solenoid Valve Shuts off Igniter Shuts off Burner Motor S...

Page 20: ... b Burner motor is de energized Even though thermostat is still calling for heat c If circulator fan has started it continues through the selected heat fan off delay period Established flame fails a Burner motor is de energized and oil primary control goes into recycle mode b If the selected heat fan off delay timing is longer than the recycle delay timing the circulator fan continues to run throu...

Page 21: ...all for heat a Circulator fan turns off when heat fan off delay time is complete b Normal operation resumes electronic fan timer control is in standby mode awaiting next thermostat command FAN Continuous circulating fan is connected a Circulating fan is energized when there is no call for heat cool or fan b If fan operation is required by a call for heat cool or fan the elec tronic fan timer switc...

Page 22: ...ORTANT Due to the potential hazard of line voltage only a trained experienced service technician should perform the troubleshooting procedure PRELIMINARY STEPS Check the diagnostic light for indications of burner condition Refer to R7184 LED DIAGNOSTIC LIGHT section for details When simulating a call for heat at the R7184 disconnect at least one thermo stat lead wire from the T1 T2 terminals to pr...

Page 23: ...84 control If the indicator light turns off replace cad cell bracket assembly Burner starts Trouble is in thermostat circuit Check thermostat wiring connections If connections are clean and tight check thermostat wires for continuity Disconnect line voltage power and open line switch Check all wiring connections Tighten any loose connections and recheck If burner still doesn t start replace R7184 ...

Page 24: ...set oil primary control by pushing in and releas ing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of this table If not in restricted mode replace R7184 Ignition is off Spark ignitor could be defective Check for line voltage at ignitor terminals If line voltage is present replace R7484 Ignition is on Go to Step 8...

Page 25: ...a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the de vice has reset NOTE Disable function Pressing and holding the reset button will disable all functions until the button is released The burner will restart at the beginning of the normal heat cycle on SAFETY CHECK Table C 4 System and General Troub...

Page 26: ...ht a maximum of 1500 Ω in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnos tic light section No fuel oil Check fuel oil supply Check that all hand operated fuel oil valves are in the open position Fill oil storage tank if necessary Clogged nozzle Replace nozzle with high quality replacement Use rating plate or Tables in Appendix A as a guide Clo...

Page 27: ...r radiator Poor alignment between oil burner blast tube and fire pot Check alignment Blast tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surface of the fire pot Flame impingement caused by Incorrect nozzle angle Check nozzle size and angle See Appendix A Check dis tance from head to inside surface of the fire pot Soot building up on blast ...

Page 28: ...ower fan if neces sary Supply air temperature too cool Excessive duct losses Check supply air ductwork Seal leaky joints and seams Insu late ductwork if necessary Fan control fan on setting too low Increase differential between fan control fan off and fan on settings L4064B L6064A fan limit controls only no adjust ments available for L4064W fan limit control Register air de flectors may help Suppl...

Page 29: ...14B Right Side Panel Baffle 14C Front Lower Panel Baffle P3HMX 15 Oil Burner Mounting Plate Assembly 15A Gasket Inspection Door RH 15B Gasket Inspection Door LH 15C Gasket Inspection Door Center 16 Gasket Pouch ITEM DESCRIPTION 16A Gasket Flue Pipe 17 Gasket Clean out Cover 2 Req d 18 Retainer Clean out Gasket 2 Req d 19 Cover Clean out 2 Req d 20 Frame Filter 20A Filter Frame End Support 21 Filte...

Page 30: ...er Flue Pipe 19 Collar Flue Pipe 2 Req d 20 Cover Clean Out 21 Gasket Clean out Cover Filter Air 20 x 20 x 1 Permanent 22 Filter Air 20 x 25 x 1 Permanent 23 Panel Control ITEM DESCRIPTION 24 Cover Control Panel 25 Wire Harness Blower Direct Drive 26 Wire Harness Fan Timer Board 27 Wire Harness Transformer and Supply 28 29 Board Fan Timer 30 Transformer Limit Control BOF 140 o F 31 Limit Control B...

Page 31: ...Pipe 17 Gasket Clean out Cover 2 Req d 18 Retainer Clean out Gasket 2 Req d 19 Cover Clean out 2 Req d 20 Frame Filter 20A Filter Frame End Support 21 Filter Air 16x25x1 Permanent 22 Box Junction ITEM DESCRIPTION 22A Cover Junction Box 23 Blower Housing and Wheel 24 Blower Wheel 25 Motor Blower 26 Motor Mount Band 26A Motor Mount Arms 3 Req d Capacitor Blower Motor 10MFD 26B Capacitor Blower Motor...

Page 32: ...r website at www source1parts com for the following information 1 Search for a part or browse the catalog 2 Find a dealer or distributor 3 Customer Service contact information a Click on the Brand Links button b Click on the Customer Service button You can contact us by mail Just send a written request to York International Consumer Relations 5005 York Drive Norman OK 7306 HOME OWNER S REFERENCE T...

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