York AYK 550, User Manual

Page 1: ...AYK 550 AIR MODULATORS New Release Form 100 41 03 USER S MANUAL User s Manual AYK550 UH HVAC DRIVES 1 150HP...

Page 2: ...143 Activate Drive Control Functions EFB 144 Feedback from the Drive EFB 148 Diagnostics EFB 150 Modbus Protocol Technical Data 152 YORK Drives Profile Technical Data 159 N2 Protocol Technical Data 1...

Page 3: ...onditions 240 Materials 240 Applicable Standards 240 Liability Limits 243 Appendix A Factory Mounted Solution and AirPak AHU VFDs A1 Configurations A2 Mechanical Dimensions A2 Appendix B Field Mounted...

Page 4: ...1 D4 205652 D8 Appendix E Solution AirPak Dimensions AYK550 Frame Size Chart E1 Base Drive OO Option Outside Dimensions E2 Weights E2 Base Drive w Fused Disconnects AO Option Dimensions Weights E3 Fie...

Page 5: ...hen the control terminals of two or more drive units are connected in parallel the auxiliary voltage for these control connections must be taken from a single source which can either be one of the uni...

Page 6: ...u about conditions which can result in serious injury or death and or damage to the equipment They also tell you how to avoid the danger The warning symbols are used as follows Dangerous voltage warni...

Page 7: ...step are references to the detailed information needed for the correct installation of the unit Task See PREPARE for installation Preparing for Installation on page 4 PREPARE the Mounting Location Pre...

Page 8: ...to verify that all parts have been received Drive Identification Drive Labels To determine the type of drive you are installing refer to either Serial number label attached on upper part of the choke...

Page 9: ...ivers as appropriate for the mounting hardware used Wire stripper Tape measure Drill Motor Specification Verify Reference Motor type 3 phase induction motor Nominal current Motor value is within this...

Page 10: ...contaminants such as condensation carbon dust and metallic particles Suitable Mounting Location Confirm that the mounting location meets the following constraints The drive must be mounted vertically...

Page 11: ...ng the top Use only two If possible use the two outside holes to allow room to remove the fan for maintenance Note AYK400 drives can be replaced using the original mounting holes For R1 and R2 frame s...

Page 12: ...e AYK550 by its metal chassis 2 Non English speaking locations Add a warning sticker in the appropriate language over the existing warning on the top of the module Install the Wiring Conduit Kit Wirin...

Page 13: ...crews frame sizes R1 R4 see page 10 or F1 and F2 screws frame sizes R5 R6 see page 11 Do NOT install an external filter such as one of the kits listed in the filter table on 236 Using an EMC RFI filte...

Page 14: ...rning For floating ungrounded networks remove screws at EM1 and EM3 Panel Connector Power LED Green Fault LED Red Optional Module 1 X1 Communications Optional Module 2 GND Power Output to Motor Power...

Page 15: ...or floating ungrounded networks remove screws at F1 and F2 GND Power Input PE U1 V1 W1 X0011 F1 F2 Power Input PE U1 V1 W1 F1 F2 X0013 Power Output to Motor U2 V2 W2 R5 R6 GND GND Power Output to Moto...

Page 16: ...drive terminals See Wiring Overview on page 9 8 Route the control cables through the conduit not the same conduit as either input power or motor wiring 9 Strip the control cable sheathing and twist t...

Page 17: ...oling The motor and driven equipment are ready for start For floating networks The internal RFI filter is disconnected The drive is properly grounded The input power voltage matches the drive nominal...

Page 18: ...Start Up by Changing the Parameters Individually on page 23 Press Enter to move to the following options Select Commission Drive to commission the drive as described in section Start Up by Using the...

Page 19: ...s in Application Macros on page 35 Use the macro that best fits system needs 2 Edit parameter 9902 to select the appropriate macro Use either of the following Use the Start up Assistant which displays...

Page 20: ...Manual Installation Use the fault and alarm listings on pages 213 and 218 respectively or Press the help key Assistant Control Panel only while fault or alarm is displayed 3 Adjust the system or param...

Page 21: ...unction for moving parameters to other AYK550 drives Backup function for saving parameter sets Context sensitive help Real time clock General Display Features Soft Key Functions The soft key functions...

Page 22: ...Individually To change the parameters follow these steps 1 Select MENU to enter the main menu 2 Select ASSISTANTS with the Up Down buttons and select ENTER 3 Scroll to COMMISSION DRIVE with the Up Do...

Page 23: ...arameter groups 99 Start up data 10 Start Stop Dir 11 Reference Select 20 Limits 21 Start Stop 22 Accel Decel 26 Motor Control and 30 Fault Functions Note To restore the default factory settings selec...

Page 24: ...isplay shows the basic status information of the drive HAND Indicates that the drive control is local that is from the control panel AUTO Indicates that the drive control is remote such as the basic I...

Page 25: ...ve press the OFF button Reference To modify the reference only possible if the display in the upper right corner is in reverse video press the UP or DOWN buttons the reference changes immediately The...

Page 26: ...Stop Dir 11 Reference Select 20 Limits 21 Start Stop 22 Accel Decel 26 Motor Control and 30 Fault Functions Note To restore the default factory settings select the application macro HVAC default Star...

Page 27: ...r control panel display language selection Prompts for motor data Guides user through rotation check Commission drive Prompts for motor data Application Prompts for application macro selection Referen...

Page 28: ...e application Also useful to create a backup for recovery if drive parameters are corrupted or erased Panel Display Prompts for display variable and unit settings Timed Functions Prompts for the use o...

Page 29: ...e follow these steps 1 Select MENU to enter the main menu 2 Select PAR BACKUP with the UP DOWN buttons and select ENTER 3 Scroll to Upload to Panel and select SEL 4 The text Copying parameters and a p...

Page 30: ...ABORT if you want to stop the process 5 After the download stops the message Parameter download successful is displayed and the control panel goes back to PAR BACKUP menu Select EXIT to return to the...

Page 31: ...e in Fault logs To set the clock follow these steps 5 The text Parameter download successful is displayed and the control panel returns to PAR BACKUP menu Select EXIT to return to the main menu 1 Sele...

Page 32: ...the UP DOWN buttons and select SEL to confirm the selection 9 Scroll to Set Date with the UP DOWN buttons and select SEL 10 Change the days months and year with the UP DOWN buttons and select OK to s...

Page 33: ...he UP DOWN buttons and select ENTER 3 Scroll to the I O setting you want to view with the UP DOWN buttons and select SEL 4 Select the setting you want to view with the UP DOWN buttons and select OK 5...

Page 34: ...onsiderations apply for all macros When using a direct speed reference in AUTO mode connect the speed reference to analog input 1 AI1 and provide the START command using digital input 1 DI1 In HAND OF...

Page 35: ...cro has specific requirements for control wiring For general details about the AYK550 control wiring terminals see Control Terminal Descriptions on page 238 Specific wiring requirements are included w...

Page 36: ...4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate...

Page 37: ...DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Act...

Page 38: ...18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activat...

Page 39: ...23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactiv...

Page 40: ...8 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate...

Page 41: ...RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive R...

Page 42: ...TION TIME 60 0 s 1601 RUN ENABLE 2 DI2 8123 PFA ENABLE 1 ACTIVE 1608 START ENABLE 1 0 NOT SEL 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI...

Page 43: ...2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA Ext...

Page 44: ...EQ 4102 INTEGRATION TIME 60 0 s 3415 SIGNAL 3 PARAM 0105 TORQUE 4110 SETPOINT SEL 1 AI1 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI4 17 D...

Page 45: ...MAX 200 0 3415 SIGNAL 3 PARAM 0105 TORQUE 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23...

Page 46: ...AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20...

Page 47: ...SETPOINT SEL 19 INTERNAL 3107 AR AI MIN 0 DISABLE 4111 INTERNAL SETPNT 100 0 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 1...

Page 48: ...15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20...

Page 49: ...NOT SEL 4102 INTEGRATION TIME 60 0 s 2108 START INHIBIT 1 ON 4110 SETPOINT SEL 1 AI1 3207 SUPERV 3 PARAM 0103 OUTPUT FREQ 4210 SETPOINT SEL 1 AI1 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 A...

Page 50: ...03 AO1 Content Max 60 0 Hz 1504 Minimum AO1 4 0 mA 1505 Maximum AO1 20 0 mA 1506 Filter AO1 0 1 s 1507 AO2 Content Sel Current 1508 AO2 Content Min 0 0 Hz 1509 AO2 Content Max 60 0 Hz 1510 Minimum AO2...

Page 51: ...08 Value 0 0 4109 100 Value 100 0 4110 Set Point Set Keypad 4111 Internal Setpnt 40 0 4112 Setpoint Min 0 0 4113 Setpoint Max 100 0 4114 Fbk Sel Act1 4115 Fbk Multiplier 0 000 4116 Act1 Input AI2 4117...

Page 52: ...NTERNAL TIMER WITH CONSTANT SPEEDS 10 FLOATING POINT 11 DUAL SETPOINT PID 12 DUAL SETPOINT PID WITH CONSTANT SPEEDS 13 E BYPASS Not used by YORK 14 HAND CONTROL 9904 MOTOR CTRL MOD 1 3 1 3 9 Selects t...

Page 53: ...speed range and without any measured speed feedback i e without a pulse encoder If no Motor Id Run is performed the drive uses a less detailed motor model created when the drive is first run This Firs...

Page 54: ...The DC bus voltage in VDC as measured by the AYK550 0109 OUTPUT VOLTAGE 0 2 0 VdN 1 V The voltage applied to the motor 0110 DRIVE TEMP 0 150 C 0 1 C The temperature of the drive heatsink in Centigrad...

Page 55: ...6 STATUS 0 111 1 0 7decimal Status of the three relay outputs See parameter 0122 0124 AO1 0 20 mA 0 1 mA The analog output 1 value in milliamperes 0125 AO2 0 20 mA 0 1 mA The analog output 2 value in...

Page 56: ...ters in Group 34 Panel Display Process Variables 0138 PROCESS VAR 2 1 Process variable 2 Defined by parameters in Group 34 Panel Display Process Variables 0139 PROCESS VAR 3 1 Process variable 3 Defin...

Page 57: ...rnal location EXT1 or EXT2 must be active and set to COMM See parameters 1001 and 1002 The control panel displays the word in hex For example all zeros and a 1 in Bit 0 displays as 0001 All zeros and...

Page 58: ...arameter 0303 Group 03 Actual Signals Code Description Range Resolution Default S Bit 0303 STS CMD WORD 1 0304 FB STS WORD 2 0 READY ALARM 1 ENABLED REQ_MAINT 2 STARTED DIRLOCK 3 RUNNING LOCALLOCK 4 Z...

Page 59: ...LT WORD 3 1 0000 hex Read only copy of the Fault Word 3 See parameter 0305 Group 03 Actual Signals Code Description Range Resolution Default S Bit 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3...

Page 60: ...word in hex For example all zeros and a 1 in Bit 0 displays a 0001 All zeros and a 1 in Bit 15 displays as 8000 0309 ALARM WORD 2 1 0000 hex Read only copy of the ALARM WORD 3 See parameter 0308 Grou...

Page 61: ...if real time clock is not used or was not set 0404 SPEED AT FLT 1 rpm 0 The motor speed rpm at the time the last fault occurred 0405 FREQ AT FLT 0 1 Hz 0 0 The frequency Hz at the time the last fault...

Page 62: ...ands are through momentary push buttons as described for DI1P 2P Direction control requires parameter 1003 3 REQUEST is through digital input DI3 DI3 activated Reverse de activated Forward 5 DI1P 2P 3...

Page 63: ...Group 36 Timer Functions 12 14 TIMER 2 4 Assigns Start Stop control to Timer 2 4 See Timer Function 1 above 1002 EXT2 COMMANDS 0 14 1 1 9 Defines external control location 2 EXT2 the configuration of...

Page 64: ...the state of the selected digital input See DI1 above 7 EXT2 Selects external control location 2 EXT2 See parameter 1002 EXT2 COMMANDS for EXT2 s Start Stop Dir definitions See parameter 1106 REF2 SE...

Page 65: ...gnal s rate of change 6 DI3U 4D Same as above DI3U 4D R except A Stop command does not reset the reference to zero The reference is stored When the drive restarts the motor ramps up at the selected ac...

Page 66: ...minimum analog input signal These parameters reference and analog min and max settings provide scale and offset adjustment for the reference 1105 REF1 MAX 0 0 500 0 Hz 0 1 Hz 60 0 Hz US 0 30000 rpm 1...

Page 67: ...ameter sets the minimum frequency reference The value is a percentage of the maximum frequency or speed maximum process reference nominal torque 1108 REF2 MAX 0 0 100 0 0 1 100 0 torque 0 600 Sets the...

Page 68: ...general comments in the introduction 0 NOT SEL Disables the constant speed function 1 DI1 Selects Constant Speed 1 with digital input DI1 Digital input activated Constant Speed 1 activated 2 6 DI2 DI6...

Page 69: ...s one of three Constant Speeds 1 3 using DI1 and DI2 Inverse operation uses two digital inputs as defined below 0 DI de activated 1 DI activated 8 DI2 3 INV Selects one of three Constant Speeds 1 3 us...

Page 70: ...NST SPEED 3 0 30000 rpm 1 rpm 1440 US 0 0 500 0 Hz 0 1 Hz 24 0 US Sets a value for a Constant Speed See CONST SPEED 1 above 1207 CONST SPEED 3 0 30000 rpm 1 rpm 1800 US 0 0 500 0 Hz 0 1 Hz 30 0 US Set...

Page 71: ...0 20 mA current signal Calculate the minimum 4 mA as a percent of full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 0 0 100 0 0 1 100 0 Defines the maximum value of the analog input Define value as...

Page 72: ...on page 98 13 suprv3 under Energize relay when third supervised parameter 3207 drops below the limit 3208 See Group 32 Supervision starting on page 98 14 AT SET POINT Energize relay when the output fr...

Page 73: ...ated 1402 RELAY OUTPUT 2 0 45 1 2 Defines the event or condition that activates relay 2 what relay output 2 means See 1401 RELAY OUTPUT 1 1403 RELAY OUTPUT 3 0 45 1 3 Defines the event or condition th...

Page 74: ...RO 4 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s Defines the switch on delay for relay 4 See RO 1 ON DELAY 1414 RO 4 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s Defines the switch off delay for relay 4 See RO 1 OFF DEL...

Page 75: ...Output 9 1 mA See Group 35 101 145 Output corresponds to a parameter in the Operating Data group Group 01 Parameter defined by value value 102 parameter 0102 146 199 Not assigned 1502 AO1 CONTENT MIN...

Page 76: ...n selection 0 0 A Sets the minimum content value See AO1CONTENT MIN above 1509 AO2 CONTENT MAX Depends on selection 4 6 A Sets the maximum content value See AO1 CONTENT MAX above 1510 MINIMUM AO2 0 0...

Page 77: ...fieldbus inputs 0 LOCKED You cannot use the control panel to change parameter values The lock can be opened by entering the valid pass code to parameter 1603 1 OPEN You can use the control panel to c...

Page 78: ...DI6 as a control for changing User Parameter Sets See DI1 INV above 1606 LOCAL LOCK 6 8 1 0 Defines control for the use of the HAND mode The HAND mode allows drive control from the control panel When...

Page 79: ...gns the fieldbus Command Word as the source for the start enable 1 signal Bit 2 of the Command word 2 parameter 0302 activates the start disable 1 signal See fieldbus user s manual for detailed instru...

Page 80: ...to stop and show alarm 2022 on panel display The drive will not start until start enable 2 signal resumes 2 6 DI2 DI6 Defines digital input DI2 DI6 as the start enable 2 signal See DI1 above 7 COMM As...

Page 81: ...erride mode In the HAND mode the drive returns to OFF mode When override is active Drive runs at preset speed Drive ignores all keypad commands Drive ignores all commands from communication links Driv...

Page 82: ...speed reference P1702 or P1703 5 Enter the pass code P1704 Enable the override mode P1705 The drive replaces the override parameter set with new values of all parameters 1002 PAR PFC IOCONF 1003 PAR A...

Page 83: ...5 for one change Enter the pass code always before changing the value of the parameter 1705 See parameter 1705 below The pass code is 358 The entry reverts back to zero automatically 1705 OVERRIDE ENA...

Page 84: ...Sets the DC undervoltage controller on or off When on If the DC bus voltage drops due to loss of input power the undervoltage controller decreases the motor speed in order to keep the DC bus voltage a...

Page 85: ...ng the digital input selects MIN TORQUE 1 value De activating the digital input selects MIN TORQUE 2 value 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the control for selecting th...

Page 86: ...Sets the second minimum limit for torque Value is a percent of the motor nominal torque 2017 MAX TORQUE 1 0 0 600 0 0 1 300 0 Sets the first maximum limit for torque Value is a percent of the motor no...

Page 87: ...e Torque boost is only applied at start ending when output frequency exceeds 20 Hz or when output frequency is equal to reference In the beginning the motor magnetizes within the time determined by th...

Page 88: ...oval of the emergency stop command before drive can restart 0 NOT SEL Disables the Emergency stop function through digital inputs 1 DI1 Defines digital input DI1 as the control for Emergency stop comm...

Page 89: ...e control for ramp pair selection See DI1 INV above 2202 ACCELER TIME 1 0 0 1800 0 s 0 1 s 30 0 s Sets the acceleration time for zero to maximum frequency for ramp pair 1 See A in figure Actual accele...

Page 90: ...input forces ramp input to 0 Ramp output will ramp to 0 according to the currently used ramp time after which it will stay at 0 De activating the digital input ramp resumes normal operation 2 6 DI2 D...

Page 91: ...speed controller output after an error step error remains constant Note You can use parameter 2305 AUTOTUNE RUN to automatically set proportional gain 2303 DERIVATION TIME 0 10000 ms 1 ms 0 Sets the...

Page 92: ...ed along a ramp 2305 AUTOTUNE RUN 0 1 1 0 Starts automatic tuning of the speed controller 0 OFF Disables the Autotune creation process Does not disable the operation of Autotune settings 1 ON Activate...

Page 93: ...Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are rpm unless 9904 MOTOR CTRL MODE 3 SCALAR SPEED then units are Hz 2503 CRIT SPEE...

Page 94: ...tage used for 0 Hz Requires parameter 9904 MOTOR CTRL MODE 3 SCALAR SPEED Keep IR compensation as low as possible to prevent overheating Typical IR compensation values are IR Compensation When enabled...

Page 95: ...Higher switching frequency results in lower acoustic noise 0 OFF The function is disabled 1 ON The switching frequency is limited according to the figure 2608 SLIP COMP RATIO 0 200 1 0 Sets gain for s...

Page 96: ...gger point for the motor s accumulated revolutions counter 0 0 NOT SEL 2904 REVOLUTION ACT 0 65535 MRev 1 MRev 0 Defines the actual value of the motor s accumulated revolutions counter The parameter i...

Page 97: ...ing level This value is the average speed over the last 10 seconds Warning If you select CONST SP 7 or LAST SPEED make sure that continued operation is safe when the control panel communication is los...

Page 98: ...the maximum allowable load is equal to the value of Start up Data parameter 9906 MOTOR NOM CURRENT Adjust the load curve level if the ambient temperature differs from nominal 3008 ZERO SPEED LOAD 25...

Page 99: ...ection is activated if The motor torque drops below the load curve selected by parameter 3015 UNDERLOAD CURVE This condition has lasted longer than the time set by parameter 3014 UNDERLOAD TIME Output...

Page 100: ...seconds This alarm speed remains active until the fieldbus writes a new reference value Caution If you select const speed 7 or last speed make sure that continued operation is safe when fieldbus comm...

Page 101: ...set 1 ENABLE Enables automatic reset Automatically resets the fault OVERCURRENT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3105 AR OVERVOLTAGE 0 1 1 1 Sets the autom...

Page 102: ...e supervised value rises above the high limit Note Case LO HI represents a normal hysteresis LO HI Operating data supervision using relay outputs when LO HI The lowest limit HI 3203 is active initiall...

Page 103: ...eter See 3204 SUPERV 2 PARAM above 3207 SUPERV 3 PARAM 101 199 1 105 Selects the third supervised parameter See 3201 SUPERV 1 PARAM above 3208 SUPERV 3 LIM LO Depends on selection 100 0 Sets the low l...

Page 104: ...ERSION 0000 FFFF hex 1 0 Contains the version of the loading package 3303 TEST DATE yy ww 1 0 Contains the test date yy ww 3304 DRIVE RATING Indicates the drive s current and voltage rating The format...

Page 105: ...the minimum expected value for the first display parameter Use parameters 3402 3403 3406 and 3407 for example to convert a Group 01 parameter such as 0102 SPEED in rpm to the speed of a conveyor driv...

Page 106: ...2 A Sets the maximum value displayed for the second display parameter See parameter 3407 3415 SIGNAL 3 PARAM 100 199 1 120 Selects the third parameter by number displayed on the control panel See para...

Page 107: ...l Start Up 3421 OUTPUT 3 MAX Depends on selection 20 0 mA Sets the maximum value displayed for the third display parameter See parameter 3407 Group 34 Panel Display Process Variables Code Description...

Page 108: ...the insulation requirement connect a thermistor and other similar components to the drive s control terminals using any of these alternatives Separate the thermistor from live parts of the motor with...

Page 109: ...e measurement function reads the voltage through analog input AI1 or AI2 and converts it to degrees centigrade 2 2 x PT100 Sensor configuration uses two PT 100 sensors Operation is the same as for abo...

Page 110: ...he above table When the digital input is 1 the motor is overheated See the figures in the introduction to this Group 3502 INPUT SELECTION 1 8 1 1 Defines the input used for the temperature sensor 1 AI...

Page 111: ...kly Stp Time Period2 3606 Time2 Daily Str 3607 Time2 Daily Stp 3608 Time2 Weekly Str 3609 Time2 Weekly Stp Time Period3 3610 Time3 Daily Str 3611 Time3 Daily Stp 3612 Time3 Weekly Str 3613 Time3 Weekl...

Page 112: ...weekdays When editing parameters to set times Use arrow keys to select desired hour setting Press NEXT to advance to minutes Use arrow keys to select desired minutes setting Press NEXT to advance to m...

Page 113: ...art time See parameter 3603 3616 START DAY 4 1 7 1 1 Defines timer 4 weekly start day See parameter 3604 3617 STOP DAY 4 1 7 1 1 Defines timer 4 weekly stop day See parameter 3605 3622 BOOST SEL 6 6 1...

Page 114: ...ted in the timer 17 B P1 Boost and Time Period 1 selected in the timer 18 B P2 Boost and Time Period 2 selected in the timer 19 B P2 P1 Boost and Time Periods 1 and 2 selected in the timer 20 B P3 Boo...

Page 115: ...re is only 1 transducer signal wired to the AYK550 only parameter group 40 is needed A Schematic of setpoint feedback signal flow using parameter group 40 is presented Note In order to activate and us...

Page 116: ...t S 4001 GAIN 0 1 100 0 0 1 2 5 Defines the PID Controller s gain The setting range is 0 1 100 At 0 1 the PID Controller output changes one tenth as much as the error value At 100 the PID Controller o...

Page 117: ...r the error derivative part of the PID controller output Before being added to the PID controller output the error derivative is filtered with a 1 pole filter Increasing the filter time smooths the er...

Page 118: ...r control provide reference DI3 increases the speed the U stands for up DI4 decreases the reference the D stands for down Parameter 2205 ACCELER TIME 2 controls the reference signal s rate of change R...

Page 119: ...1 and ACT2 as the feedback signal Use parameter 4016 to define the source for actual value 1 ACT1 Use parameter 4017 to define the source for actual value 2 ACT2 1 ACT1 Actual value 1 ACT1 provides th...

Page 120: ...source for actual value 2 ACT2 1 AI 1 Uses analog input 1 for ACT2 2 AI 2 Uses analog input 2 for ACT2 3 Current Uses current for ACT2 scaled so Min ACT2 0 current Max ACT2 2 x nominal current 4 Torq...

Page 121: ...ctivating the digital input activates the sleep function Activating the digital input restores PID control 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the control for the PID slee...

Page 122: ...PID 1 PARAM SET 6 11 1 0 Defines how selections are made between PID Set 1 and PID Set 2 PID parameter set selection When set 1 is selected parameters 4001 4026 are used When set 2 is selected parame...

Page 123: ...used with the Process PID PID1 controller The operation of parameters 4101 4126 is analogous with Process PID set 1 PID1 parameters 4001 4026 PID parameter set 2 can be selected by parameter 4027 PID...

Page 124: ...ctivating power to the drive enables external PID control 9 12 TIMER 1 4 Defines the Timer as the control for enabling external PID control Timer active enables external PID control See parameter Grou...

Page 125: ...T Uses the absolute maximum speed or frequency Switch C 2002 MAXIMUM SPEED if 9904 MOTOR CONTROL MODE 1 SPEED or 2 TORQUE 2008 MAXIMUM FREQUENCY IF 9904 MOTOR CONTROL MODE 3 SCALAR Group 42 External P...

Page 126: ...s adapter configuration file Format is xyz where x major revision number y minor revision number z correction number Example 107 revision 1 07 5129 FILE CONFIG ID 0000 FFFF hex 1 0000 hex Displays the...

Page 127: ...FFFF hex 1 0000 hex Contains the revision of the module s application program Format is xyz where x major revision number y minor revision number z correction number Example 107 revision 1 07 Group 5...

Page 128: ...by the drive During normal operation this counter is increasing constantly 5205 PARITY ERRORS 0 65535 1 Contains a count of the characters with a parity error that is received from the fieldbus For hi...

Page 129: ...data bits Odd parity one stop bit 5305 EFB CTRL PROFILE 0 1 1 0 Selects the communication 1 AYK550 profile used by the EFB protocol 0 YORK ABB DRIVES Operation of Control Word and Status Word conforms...

Page 130: ...1 0 Specifies the parameter mapped to Modbus Register 40008 5314 EFB PAR 14 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40009 5315 EFB PAR 15 0 65535 1 0 Specifies the parameter mapp...

Page 131: ...enabled identifies off line out of service motors and the PFA skips to the next available motor in the sequence An Autochange function when enabled and with the appropriate switchgear equalizes duty...

Page 132: ...om the auxiliary motor See figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increases 1 O...

Page 133: ...on of the operation The second auxiliary motor stops if Two auxiliary motors are running AYK550 output frequency drops below the limit 8113 1 Output frequency stays below the relaxed limit 8113 1 Hz f...

Page 134: ...ed to the first relay with a parameter setting 31 PFA and so on If the Autochange function is used the assignments rotate Initially the speed regulated motor is the one connected to the first relay wi...

Page 135: ...TOCHNG LEVEL 0 0 100 0 0 1 50 0 Sets an upper limit as a percent of output capacity for the autochange logic When the output from the PID PFA control block exceeds this limit autochange is prevented F...

Page 136: ...the relay connected to 1PFA the first motor and so on Initially 1PFA speed regulated motor 2PFA 1st auxiliary motor etc The first autochange shifts the sequence to 2PFA speed regulated motor 3PFA 1st...

Page 137: ...8118 AUTOCHNG INTERV 0 and otherwise enabled Group 81 PFA Code Description Range Resolution Default S No PFA Relays Autochange Disabled P 8118 Autochange Enabled P 8118 0 DI1 Speed Reg Motor DI2 DI6 F...

Page 138: ...ee DI2 Speed Reg Motor DI3 First PFA Relay DI4 DI6 Free DI1 Free DI2 First PFA Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free DI1 Free DI2 Firs...

Page 139: ...3 Speed Reg Motor DI4 DI6 Free Not allowed 1 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg Motor DI4 Firs...

Page 140: ...tor by pass control The process PID regulator is bypassed Actual value of PID is used as the PFA reference input Normally EXT REF2 is used as the PFA reference The drive uses the feedback signal defin...

Page 141: ...r out auxiliary constant speed motors as output demand increases or decreases Parameters 8109 START FREQ 1 to 8114 LOW FREQ 3 define the switch points in terms of the drive output frequency Adjusts th...

Page 142: ...the output of the auxiliary motor Then the deceleration ramp defined in Group 22 ACCEL DECEL applies 0 NOT SEL 0 1 1800 Activates this function using the value entered as the acceleration time 8126 TI...

Page 143: ...ocol selected 1 STD MODBUS Enables fieldbus communication with the drive using Modbus protocol via the RS485 serial link X1 communications terminal See also parameter Group 53 EFB PROTOCOL 2 N2 Enable...

Page 144: ...communications configurations are available EFB embedded fieldbus Using the RS485 interface at terminals X1 28 32 on the control board a control system can communicate through the drive s standard EF...

Page 145: ...hat control information must be sent down to the drives What feedback information must be sent from the drives to the controlling system Protocol Control Interface Reference for more information Modbu...

Page 146: ...5 link in a daisy chained bus without dropout lines To reduce noise on the network terminate the RS485 network using 120 resistors at both ends of the network Use the DIP switch to connect or disconne...

Page 147: ...t 5301 EFB PROTOCOL ID Contains the identification and program revision of the protocol Do not edit Any non zero value entered for parameter 9802 COMM PROT SEL sets this parameter automatically The fo...

Page 148: ...ction Control Using the fieldbus for start stop direction control of the drive requires Drive parameter values set as defined below 5304 EFB PARITY0 Defines the data length parity and stop bits to be...

Page 149: ...ation Reference Scaling Where required REFERENCES can be scaled See the following as appropriate Modbus Register 40002 in the Modbus Protocol Technical Data section Reference Scaling in the YORK Drive...

Page 150: ...ndent Drive Parameter Value Setting Protocol Reference Modbus1 N2 FLN BACnet2 1601 RUN ENABLE 7 COMM Run enable by fieldbus 40001 bit 3 BO4 35 1604 FAULT RESET SEL 8 COMM Fault reset by fieldbus 40001...

Page 151: ...trol e g PID setpoint requires Drive parameter values set as defined below Fieldbus controller supplied analog value s in the appropriate location The location is defined by the Protocol Reference whi...

Page 152: ...e of publication Note With Modbus any parameter can be accessed using the format 4 followed by the parameter number Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet1 4010 SETPOINT...

Page 153: ...xample that the Actual Value uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this example that the Actual Value uses parameter 9907 MOT NOM FRE...

Page 154: ...luding swapped wires Bad grounding Duplicate station numbers Incorrect setup of drives or other devices on the network The major diagnostic features for fault tracing on an EFB network include Group 5...

Page 155: ...have duplicate numbers Two or more drives cannot be addressed Every time there is a read or write to one particular station the value for 5307 EFB CRC ERRORS or 5308 EFB UART ERRORS advances To correc...

Page 156: ...drop RS485 network with a single Master controlling multiple Slaves The AYK550 features RS485 for its Modbus physical interface RTU The Modbus specification defines two distinct transmission modes ASC...

Page 157: ...t is not included in the address field of a Modbus message Write Single Holding Register 0x06 Write single holding register For the AYK550 the entire parameter set is mapped as holding registers as we...

Page 158: ...ROFILE 0 Alternate Profile AYK550 5305 EFB CTRL PROFILE 1 00001 CONTROL WORD Bit 0 OFF1 STOP 00002 CONTROL WORD Bit 1 OFF2 START 00003 CONTROL WORD Bit 2 OFF3 REVERSE 00004 CONTROL WORD Bit 3 START LO...

Page 159: ...Force multiple coils Modbus Ref AYK550 Internal Location All Profiles Standard Profile YORK DRIVES 5305 EFB CTRL PROFILE 0 Alternate Profile AYK550 5305 EFB CTRL PROFILE 1 10001 STATUS WORD Bit 0 RDY...

Page 160: ...25 STATUS WORD Bit 24 Reserved Reserved 10026 STATUS WORD Bit 25 Reserved Reserved 10027 STATUS WORD Bit 26 Reserved REQ_CTL 10028 STATUS WORD Bit 27 Reserved REQ_REF1 10029 STATUS WORD Bit 28 Reserve...

Page 161: ...108 REF2 MAX or 10000 0 scaled to 1108 REF2 MAX 0 40004 STATUS WORD R This register is only supported if the drive is configured to use the YORK Drives Profile 5305 0 40005 Actual 1 select using 5310...

Page 162: ...irectly to the Least Significant Word of the AYK550 Drive Profile STATUS WORD See parameter 0303 40034 AYK550 STATUS WORD MSW R Maps directly to the Most Significant Word of the AYK550 Drive Profile S...

Page 163: ...ntrol Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus master station sends the CONTROL WORD to the drive The drive switches between states ac...

Page 164: ...ntly active deceleration ramp 2203 or 2205 Normal command sequence Enter OFF1 ACTIVE Proceed to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 CONTROL 1 OPERATING Continue oper...

Page 165: ...external control location 2 EXT2 Effective if 1102 COMM 0 EXT1 SELECT Select external control location 1 EXT1 Effective if 1102 COMM 12 15 Unused YORK Drives Profile EFB STATUS WORD Bit Name Value Des...

Page 166: ...r s value supervision high limit Bit remains 1 until supervised parameter s value supervision low limit See group 32 Supervision 0 Supervised parameter s value supervision low limit Bit remains 0 unti...

Page 167: ...tion EFB 6 CW 0000 0000 0110 1111 This CW value releases the ramp function generator RFG output and changes the drive state to OPERATING The drive accelerates to the given reference and follows the re...

Page 168: ...IBITED NOT READY TO SWITCH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE OPERATION ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bi...

Page 169: ...1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by...

Page 170: ...ract to produce REFERENCE values REF1 REF1 COMM AI1 COMM AI 0 5 REF1 MAX REF2 COMM AI1 COMM AI 0 5 REF2 MAX REF2 COMM AI1 COMM AI 0 5 REF2 MAX YORK Drives Profile Reference Value Setting AI Reference...

Page 171: ...dbus connects object interfaces and remote controllers to Network Control Units NCUs The N2 Fieldbus can also be used to connect AYK550 drives to the Metasys Companion product line This section descri...

Page 172: ...t objects support the following features Analog Input actual value in engineering units Low Alarm limit Low Warning limit High Warning limit High Alarm limit Differential value for the hysteresis of t...

Page 173: ...the previous value by removing the override The override feature is used only to change the value Binary Output The binary output objects support the following features Binary Output value Override v...

Page 174: ...asys Drive Device Type For the Metasys and Metasys Companion products the device type for the AYK550 drive is VND N2 Analog Input Objects The following table lists all of the N2 Analog Input objects d...

Page 175: ...120 10 0 100 AI21 AI 2 ACTUAL 0121 10 0 100 AI22 AO 1 ACTUAL 0124 10 mA 0 20 AI23 AO 2 ACTUAL 0125 10 mA 0 20 AI24 MOTOR TEMP 0145 1 C 0 200 AI25 REVOLUTION CNT 0142 1 MREV 0 32767 N2 Binary Inputs Nu...

Page 176: ...2 REF1 SRC Status Word 0 No 1 Yes BI26 N2 REF2 SRC Status Word 0 No 1 Yes N2 Analog Outputs Number Object Drive Parameter Scale Factor Units Range AO1 REFERENCE 1 Reference 1 10 0 100 AO2 REFERENCE 2...

Page 177: ...eed BO2 FORWARD REVERSE Command Word 0 Forward 1 Reverse BO3 PANEL LOCK Command Word 0 Open 1 Locked BO4 RUN ENABLE Command Word 0 Enable 1 Disable BO5 REF1 REF2 SELECT Command Word 0 Ref1 1 Ref2 BO6...

Page 178: ...PID2_DEV CSAI AI17 N N LAST_FLT Code CSAI AI18 N N PREV_FLT Code CSAI AI19 N N 1ST_FLT Code CSAI AI20 N N AI_1_ACT CSAI AI21 N N AI_2_ACT CSAI AI22 N N AO_1_ACT mA CSAI AI23 N N AO_2_ACT mA CSAI AI24...

Page 179: ...Y Y PID2_FLT s CSAO AO14 Y Y CMD_AO_1 CSAO AO15 Y Y CMD_AO_2 CSAO AO16 Y Y PI2_STPT CSAO AO17 Y Y MIN_SPD CSAO AO18 Y Y MAX_SPD CSAO AO19 Y Y MB_PARAM CSAO AO20 Y Y MB_DATA CSBO BO1 Y Y START STOP ST...

Page 180: ...By providing views of selected points these reports are often easier to work with than views of the full point database YORK AYK550 Startup FLN ABB AYK550 Report Point Subpoint Name Data Type 01 LAO...

Page 181: ...VE KWH 11 LAI DRIVE MWH 12 LAI RUN TIME 13 LAI DC BUS VOLT 14 LAI OUTPUT VOLT 17 LAI MOTOR TEMP 18 LAI MREV COUNTER 21 LDI FWD REV 23 LDI STOP RUN 25 LDI EXT1 2 ACT 27 LDI DRIVE READY 28 LDI AT SETPOI...

Page 182: ...RO 4 ACTUAL 80 LDI RO 5 ACTUAL 81 LDI RO 6 ACTUAL FLN Drive Config Report Point Subpoint Name Data Type 30 LAO CURRENT LIM Each host FLN application e g CIS or Insight controls both the particular da...

Page 183: ...pplication e g CIS or Insight controls both the particular data reported for each point and the report format 16 LAI PRC PID DEV 50 LAO PRC PID GAIN 51 LAO PRC PID ITIM 52 LAO PRC PID DTIM 53 LAO PRC...

Page 184: ...fferently there is no a one to one correspondence between the gains The following formulas allow translation from YORK gains to Siemens gains and vice versa To convert from YORK PI gains to Siemens P...

Page 185: ...DRIVE KWH 0 KWH 1 11 LAI DRIVE MWH 0 MWH 1 12 LAI RUN TIME 0 HRS 1 13 LAI DC BUS VOLT 0 V 1 14 LAI OUTPUT VOLT 0 V 1 15 LAI PRC PID FBCK 0 PCT 0 1 16 LAI PRC PID DEV 0 PCT 0 1 17 LAI MOTOR TEMP 77 25...

Page 186: ...0 47 LAO AO 1 COMMAND PCT PCT 0 1 0 48 LDO RST RUN TIME NO 1 0 RESET NO 49 LDO RESET KWH NO 1 0 RESET NO 50 LAO PRC PID GAIN 10 PCT 0 1 0 51 LAO PRC PID ITIM 600 SEC 0 1 0 52 LAO PRC PID DTIM 0 SEC 0...

Page 187: ...DI RO 1 ACTUAL OFF 1 0 ON OFF 77 LDI RO 2 ACTUAL OFF 1 0 ON OFF 78 LDI RO 3 ACTUAL OFF 1 0 ON OFF 79 LDI RO 4 ACTUAL OFF 1 0 ON OFF 80 LDI RO 5 ACTUAL OFF 1 0 ON OFF 81 LDI RO 6 ACTUAL OFF 1 0 ON OFF...

Page 188: ...ENT The measured output current 0104 7 TORQUE The calculated output torque of the motor as a percentage of nominal torque 0105 8 POWER The measured output power in KW The FLN point definition also sup...

Page 189: ...es the drive is ready to accept a run command 1 READY 0 NOTRDY 28 AT SETPOINT Indicates the drive has reached its commanded setpoint 1 YES 0 NO 29 DAY NIGHT 1 of the 5 mandatory FLN points required fo...

Page 190: ...AYK550 option OREL Parameter 1411 must be set to COMM for FLN to have this control 1 ON 0 OFF 0134 bit 4 45 RO6 COMMAND Controls the output state of Relay 6 Access to relay 6 require AYK550 option OR...

Page 191: ...ter changes 1 LOCK 0 UNLOCK 1602 60 INPUT REF 1 Sets Input Reference 1 Parameter 1102 must be set to COMM for FLN to control this value 61 INPUT REF 2 Sets Input Reference 2 Parameter 1106 must be set...

Page 192: ...elay Output 3 1 ON 0 OFF 0122 bit 0 79 RO 4 ACTUAL Indicates the status of Relay Output 4 1 ON 0 OFF 0123 bit 2 80 RO 5 ACTUAL Indicates the status of Relay Output 5 1 ON 0 OFF 0123 bit 1 81 RO 6 ACTU...

Page 193: ...parameter value is returned in Point 96 MBOX DATA The control input is rising edge sensitive so once the command is issued this point automatically returns to its inactive state This momentary operati...

Page 194: ...ules in the drive s expansion slot 2 the drive can communicate to a control system using one of the following protocols Profibus DP LonWorks CANopen DeviceNet ControlNet Ethernet The AYK550 detects au...

Page 195: ...and input are used as seen from the fieldbus controller point of view For example an output describes data flow from the fieldbus controller to the drive and appears as an input from the drive point...

Page 196: ...ord Can be used as speed or frequency reference Is a 16 bit word comprised of a sign bit and a 15 bit integer Negative references indicating reversed rotation direction are indicated by the two s comp...

Page 197: ...e input power and motor cables first 1 Insert the module carefully into the drive expansion slot 2 until the retaining clips lock the module into position 2 Fasten the two screws included to the stand...

Page 198: ...only after the drive power is cycled Parameters 5128 5133 provide data about the FBA module currently installed e g component versions and status The Parameters Description section lists the group 51...

Page 199: ...ined below Fieldbus controller command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent 1002 EXT2 COMMANDS 10 COMM Start Stop by controlled f...

Page 200: ...erence 1401 RELAY OUTPUT 1 35 COMM 36 COMM 1 Relay Output 1 controlled by fieldbus 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 1...

Page 201: ...e of feedback data For a complete listing see all parameters listed in Parameter Descriptions Scaling To scale the drive parameter values see the Actual Value Scaling in the following sections as appr...

Page 202: ...OM specification See table below Not all profiles support requesting fault codes using this specification For profiles that support this specification the profile documentation defines the proper faul...

Page 203: ...30Fh 101 SERF CORRUPT FF55h 102 SERF IITFILE FF55h 103 SERF MACRO FF55h 104 SERF EFBPROT FF55h 105 SERF BPFILE FF55h 201 DSP T1 OVERLOAD 6100h 202 DSP T2 OVERLOAD 6100h 203 DSP T3 OVERLOAD 6100h 204 D...

Page 204: ...ormal command sequence Enter OFF1 ACTIVE Proceed to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 CONTROL 1 OPERATING Continue operation OFF2 inactive 0 EMERGENCY OFF Drive co...

Page 205: ...ive fault exists Enter SWITCH ON INHIBITED Effective if 1604 COMM 0 OPERATING Continue normal operation 8 9 Unused 10 REMOTE_CMD 1 Fieldbus control enabled 0 CW 0 or Ref 0 Retain last CW and Ref CW 0...

Page 206: ...rol location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high limit Bit remains 1 until supervised parameter s value supervision low li...

Page 207: ...TO SWITCH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE RFG OUTPUT ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW B...

Page 208: ...20000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 110...

Page 209: ...interact to produce REFERENCE REF1 COMM AI1 COMM AI 0 5 REF1 MAX REF2 COMM AI1 COMM AI 0 5 REF2 MAX REF2 COMM AI1 COMM AI 0 5 REF2 MAX YORK Drives Profile FBA Reference Value Setting AI Reference Scal...

Page 210: ...er Except as noted for Data Words 5 and 6 below scale the feedback integer using the resolution listed for the parameter in the Parameter Descriptions section For example YORK Drives Profile Parameter...

Page 211: ...user s manual provided with the FBA module Status Word As described earlier in Control Interface the contents of the STATUS WORD is status information sent by the drive to the master station For spec...

Page 212: ...9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this example that the Actual Value uses parameter 9907 MOT NOM FREQ as the 100 reference and that 9907 500 Hz...

Page 213: ...nel is attached to the drive The Fault Word and Alarm Word parameter bits parameters 0305 to 0309 See Group 03 Actual Signals on page 56 The form of the display depends on the severity of the error Yo...

Page 214: ...w to find and address the root cause of the problem Reset the drive See Fault Resetting on page 214 Fault Listing Fault Code Fault Name In Panel Description and Recommended Corrective Action 1 OVERCUR...

Page 215: ...rol panel displays HAND or Drive is in remote control mode REM and is parameterized to accept start stop direction or reference from the control panel To correct check Communication lines and connecti...

Page 216: ...f this manual 26 DRIVE ID Internal fault Configuration Block Drive ID is not valid Contact your local YORK sales representative 27 CONFIG FILE Internal configuration file has an error Contact your loc...

Page 217: ...8 128 1001 PAR PFAREFNG Parameter values are inconsistent Check for the following 2007 MINIMUM FREQ is negative when 8123 PFA ENABLE is active 1002 PAR PFAIOCNF Parameter values are inconsistent The n...

Page 218: ...wing Extension relay module not connected and 1410 1412 RELAY OUTPUTS 4 6 have non zero values 1007 PAR FBUS Parameter values are inconsistent Check for and correct A parameter is set for fieldbus con...

Page 219: ...Listing The following table lists the alarms by code number and describes each Alarm Code Display Description 2001 Reserved 2002 2003 2004 DIR LOCK The change in direction being attempted is not allo...

Page 220: ...STALL Motor is operating in the stall region This alarm warns that a Motor Stall fault trip may be near 2013 note 1 AUTORESET This alarm warns that the drive is about to perform an automatic fault res...

Page 221: ...ALARM or 16 FLT ALARM this alarm is not indicated by a relay output 2022 START ENABLE 2 MISSING This alarm warns that the Start Enable 2 signal is missing To control Start Enable 2 function use parame...

Page 222: ...n a dusty environment check more often Clean the heatsink as follows when necessary 1 Remove power from drive 2 Remove the cooling fan see section on page 218 3 Blow clean compressed air not humid fro...

Page 223: ...replacement is recommended once these symptoms start appearing Replacement fans are available from YORK Do not use other than YORK specified spare parts Frame Sizes R1 R4 To replace the fan 1 Remove...

Page 224: ...r failure is suspected Replacements for frame size R5 and R6 are available from YORK Do not use other than YORK specified spare parts Control Panel Cleaning Use a soft damp cloth to clean the control...

Page 225: ...50 UH 077A 4 is not available in AYK550 01 series Type Code Valid up to 40 C 104 F Frame Size AYK550 UH see below I2N A PN kW PN HP Three phase supply voltage 380 480 V 03A3 4 3 3 1 1 1 5 R1 04A1 4 4...

Page 226: ...hree phase supply voltage 208 240 V 04A6 2 4 6 1 1 1 0 R1 06A6 2 6 6 1 5 1 5 R1 07A5 2 7 5 2 2 2 0 R1 012A 2 11 8 3 0 3 0 R1 017A 2 16 7 4 0 5 0 R1 024A 2 24 2 5 5 7 5 R2 031A 2 30 8 7 5 10 0 R2 046A...

Page 227: ...tor is 100 1 C x 10 C 90 or 0 90 The output current is then 0 90 x I2N Altitude Derating In altitudes from 1000 4000 m 3300 13 200 ft above sea level the derating is 1 for every 100 m 330 ft If the in...

Page 228: ...C capacitors These capacitors have a maximum limit of 5 cycles in ten minutes Fuses The following tables provide fuse recommendations for short circuit protection on the drive s input power These reco...

Page 229: ...0 JJS 90 077A 4 77 100 JJS 100 096A 4 96 125 125 JJS 125 124A 4 124 160 175 JJS 175 157A 4 157 200 200 JJS 200 180A 4 180 250 250 JJS 250 AYK550 UH see below Input Current A Input Fuses IEC269 gG A UL...

Page 230: ...aluminum cable types for different load currents These recommendations apply only for the conditions listed at the top of the table IEC NEC Based on EN 60204 1 and IEC 60364 5 2 2001 PVC insulation 3...

Page 231: ...64 250 MCM or 2 x 1 291 300 MCM or 2 x 1 0 319 350 MCM or 2 x 2 0 Frame Size U1 V1 W1 and U2 V2 W2 Terminals Earthing PE Terminal Maximum Wire Size Torque Maximum Wire Size Torque mm2 AWG Nm lb ft mm2...

Page 232: ...ault logic detects ground faults in the drive motor or motor cable This fault logic Is NOT a personal safety or fire protection feature Can be set to trigger only a warning using parameter 3017 EARTH...

Page 233: ...hs that are negligible at 50 60 Hz can be very significant conductors at 8 000 Hz Motor cable signals are pulses at up to 8 000 Hz and the common mode frequency can reach 48 000 Hz 8k Hz x 3 phases x...

Page 234: ...rminals above Motor Cable Requirements for CE C Tick Compliance The requirements in this section apply for CE or C Tick compliance Minimum Requirement CE C Tick The motor cable must be a symmetrical t...

Page 235: ...ed to the PE terminal of the motor EN61800 3 Compliant Motor Cables To comply with EN61800 3 First and Second Environment Restricted Distribution requirements motor cables Less than or equal to 30 m 1...

Page 236: ...ing Frequency Parameter 2606 1 or 4 kHz 1 or 4 8 kHz 8 Maximum motor cable length AYK550 UH 03A3 4 ACS400 IF11 3 100 m 330 ft Not CE compliant for more than 30 m AYK550 UH 04A1 4 AYK550 UH 06A9 4 AYK5...

Page 237: ...g signal types on the same cable Do not mix analog and digital input signals on the same cable Run relay controlled signals as twisted pairs especially if voltage 48 V Relay controlled signals using l...

Page 238: ...control panel is connected to the drive with a cable use only Category 5 Patch ethernet cable Drive s Control Connection Terminals The following table provides specifications for the drive s control...

Page 239: ...500 9 AGND Analog output circuit common Connected internally to chassis gnd through 1 M 10 24V Auxiliary voltage output 24 VDC 250 mA reference to GND Short circuit protected 11 GND Auxiliary voltage...

Page 240: ...Method Internal fan flow direction from bottom to top Requirement Free space around the unit 200 mm 8 in above and below the unit 25 mm 1 in along each side of the unit Drive Heat Loss Air Flow AYK550...

Page 241: ...al Reference manual 077A 4 R5 1295 4420 168 99 096A 4 R5 1440 4915 168 99 124A 4 R6 1940 6621 405 238 157A 4 R6 2310 7884 405 238 180A 4 R6 2810 9590 405 238 Drive Heat Loss Air Flow AYK550 UH Frame S...

Page 242: ...W1 98 0 3 9 98 0 3 9 160 6 3 160 6 3 238 9 4 263 10 4 W2 98 0 3 9 98 0 3 9 H1 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 10...

Page 243: ...21 UL type 1 Outside Dimensions by Frame Size Ref R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in mm in W 125 4 9 125 4 9 203 8 0 203 8 0 265 10 4 300 11 8 H 330 13 0 430 16 9 490 19 2 596 23 4 602 2...

Page 244: ...non condensing Contamination levels IEC 721 3 3 No conductive dust allowed The AYK550 should be installed in clean air according to enclosure classification Cooling air must be clean free from corrosi...

Page 245: ...ther be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excluding electrol...

Page 246: ...and other locations without special EMC requirements skip to Control Cables on page 233 CE Marking A CE mark is attached to the AYK550 AC drive to verify that the drive follows the provisions of the E...

Page 247: ...ty Limits The manufacturer is not responsible for Any costs resulting from a failure if the installation commissioning repair alteration or ambient conditions of the drive do not fulfil the requiremen...

Page 248: ...ect 205649 Fig 5 205650 Fig 9 Single Point Power Drive w Fuses 205653 Fig 6 205654 Fig 10 Main Non Fused Disconnect Bypass Single Point Power Drive No Bypass 205663 Fig 7 205633 Fig 11 w Fuses Main No...

Page 249: ...Fig 1 Base Drive Fig 2 Base Drive w Fused Disconnect Mechanical Dimensions Base Drive See Page 238 239 and Appendix E Base Drive w Fused Disconnect Appendix E Base Drive w Bypass Fused Disconnect Appe...

Page 250: ...Fig 2 Base Drive w Fused Disconnect 2 Contactor Bypass CM 206650 Fig 3 Drive Input Service Switch Configurations Mechanical Dimensions Base Drive OO See Page 238 239 and Appendix E Base Drive w Fused...

Page 251: ...AYK550 UH User s Manual B2 Appendix B Bypass Package Components Note Solution and AirPak AHU Do Not have VFD Input Service Switch...

Page 252: ...od drives with bypasses the interlock and remote run commands are at 120VAC po tential See wiring diagram in drive enclosure for con nection detail c Use conduit knockouts provided Avoid metal shaving...

Page 253: ...20 mA AI1 ON AI2 Current 0 4 20 mA AI2 ON J1 Jumper Settings Jumper J1 located at top left corner of logic board X1 Identification Hardware Description 28 Screen 29 B Positive 30 A Negative 31 AGND 32...

Page 254: ..._____ VOLTS ___________________ AMPS __________________ PHASE __________ HERTZ ________ DUTY __________ MAX AMB ________ INS CL ___________________________ BEARING NO DF _______________ ODE _________...

Page 255: ...he same but they will be close If you find a significance difference a problem may exist Inverter Component Values CIRCUIT TYPE MEASURED VALUE DVM PROBE D1 U1 UDC Conducting UDC U1 Nonconducting D2 V1...

Page 256: ...D1 AYK550 UH User s Manual Appendix D Appendix D Base Drive Drawing 205662 Drawings Fig 1...

Page 257: ...AYK550 UH User s Manual D2 Appendix D Base Drive w Fused Disconnect Drawing 205648 Fig 2...

Page 258: ...D3 AYK550 UH User s Manual Appendix D Base Drive w Non Fused Disconnect Drawing 205647 Fig 3...

Page 259: ...AYK550 UH User s Manual D4 Appendix D Base Drive w ByPass Fused Disconnect Drawing 205651 Fig 4...

Page 260: ...D5 AYK550 UH User s Manual Appendix D Base Drive w Bypass Non Fused Disconnect Drawing 205649 Fig 5...

Page 261: ...AYK550 UH User s Manual D6 Appendix D Single Point Power Base Drive w ByPass Non Fused Disconnect Drawing 205653 Fig 6...

Page 262: ...D7 AYK550 UH User s Manual Appendix D Single Point Power Base Drive w Non Fused Disconnect Drawing 205663 Fig 7...

Page 263: ...AYK550 UH User s Manual D8 Appendix D Base Drive w ByPass Fused Disconnect Drawing 205652 Fig 8...

Page 264: ...D9 AYK550 UH User s Manual Appendix D Base Drive w ByPass Non Fused Disconnect Drawing 205650 Fig 9...

Page 265: ...AYK550 UH User s Manual D10 Appendix D Single Point Power Base Drive w ByPass Non Fused Disconnect Drawing 205654 Fig 10...

Page 266: ...D11 AYK550 UH User s Manual Appendix D Base Drive w ByPass Non Fused Disconnect Drawing 206650 Fig 11...

Page 267: ...________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ _____...

Page 268: ...0 5 5 5 5 M5 3 9 16 4 0 2 0 4 0 2 0 2 10 160 98 0 473 6 5 13 0 8 0 6 5 M5 6 3 3 9 18 6 0 25 0 5 0 3 0 25 10 160 98 0 578 6 5 13 0 8 0 6 5 M5 238 588 6 5 14 0 8 5 6 5 M6 263 675 9 0 14 0 8 5 9 0 M8 6 3...

Page 269: ...1 35 33 15 56 25 4 75 34 75 34 115 52 2 150 68 1 ______________________________________________________________________________ ________________________________________________________________________...

Page 270: ...put Service Disconnect Switch Main Fused Disconnect Switch CM Option Enclosures 1 thru 6 CONDUIT LOCATION TOP BOTTOM BACK 1 2 3 4 J DOOR F G H I VFD A B W DOOR SWING C VFD VFD VFD FRONT VIEW SIDE VIEW...

Page 271: ...3 184 lbs 84 3 225 lbs 102 3 340 lbs 154 6 385 lbs 175 CONDUIT SIZE in mm ENCLOSURE 1 AND 2 HOLE 3 AND 4 HOLE 1 2 1 2 1 2 3 4 12 7 12 7 19 1 3 1 2 3 4 1 1 1 4 12 7 19 1 25 4 31 75 4 1 2 1 1 1 4 1 1 2...

Page 272: ...5 R6 1117 6 44 838 2 33 406 4 16 231 336 510 Solution and AirPak A5IS 460VAC Overall Dimensions Frame A B C WTS mm in mm in mm in kg lb R1 584 2 23 406 4 16 355 6 14 68 04 150 R2 660 4 26 406 4 16 355...

Page 273: ..._____________________________ _______________________________________________________________________________ _______________________________________________________________________________ __________...

Page 274: ...titude derating 224 analog cable requirements 235 analog input data parameter 51 fault limit parameters 96 filter parameters 67 less than min auto reset parameter 97 less than min fault parameter 93 l...

Page 275: ...ate 147 comm fault response 148 configuration 143 configure for loss of communication 151 control interface 141 control word 159 diagnostics 150 drive control of functions activate 144 exception codes...

Page 276: ...ocation data parameter 50 terminal descriptions 236 control cable requirements 234 control panel backup drive parameters 26 cable requirements 235 changed parameters mode 26 clock set 29 comm error fa...

Page 277: ...95 earthing see ground efficiency 237 embedded field bus see comm EFB EMC CE marking 243 C Tick marking 243 filter 233 motor cable requirements 231 emergency deceleration time parameter 86 stop devic...

Page 278: ...ion 229 motor specification 229 switching parameter 91 fuses 225 G gain PID parameter 112 generic profile actual value mapping 208 actual value scaling 208 overview 207 reference scaling 207 technical...

Page 279: ...29 aux stop delay PFA parameter 129 compatibility 5 connection specifications 229 control mode parameter 48 id run parameter 49 load curve break point frequency 94 load curve max fault parameter 94 lo...

Page 280: ...ctual signal parameter 114 100 actual signal parameter 114 actual input select parameters 116 actual value max parameters 116 actual value min parameters 116 adjustment procedure 112 correction source...

Page 281: ...24 parity errors parameter 124 RS485 237 RS485 comm 142 run enable source select parameter 73 run time data parameter 50 52 S safety 1 scalar control mode 49 scaling actual values EFB comm 149 actual...

Page 282: ...lux braking parameter 90 function parameter 833 parameter group 833 supervision parameter group 98 parameter low limit parameters 98 parameter selection parameters 98 supply phase fault code 212 switc...

Page 283: ...x warning automatic start up 1 17 dangerous voltages 1 high temperatures 1 listing 1 not field repairable 1 parallel control connections 1 qualified installer 1 weight 242 wiring installation 8 XYZ ze...