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OUTDOOR UNIT

After the site has been selected, a solid base pad that will not
shift or settle should be provided. The base pad should not
come in contact with the foundation or side of the structure
because sound may be transmitted to the residence.  The top
of the pad should be at least two inches above grade to give
sufficient height for defrost ice build up during freezing winter
temperatures. See Figure 2. The pad should be located far
enough away from the structure so the outdoor unit is not closer
than its minimum distances. See Figure 1. Set the outdoor unit
upon the pad with care to avoid damage.

CAUTION: Do not remove the protective caps or plugs from

the unit refrigerant connections until the refrigerant
lines are run and ready for final connection. If this
procedure is not observed, dirt and other particles
will get into the system and plug various orifices
and small tubes.

DISCHARGE LINE FILTER-DRIER

The 10, 12 and 14 SEER heat pumps have a solid core filter-
drier located in the discharge line. Due to its location in the
refrigerant circuit it uses a unique oversize capacity drier with
a high temperature binder.

NOTE: Replacement of the discharge line drier must be the

exact same as marked on the original factory drier. See
Source 1 for  replacement drier.

Three phase unit filter dryers must be replaced by
exact same as listed below:

CAUTION:  Failure to do so or using a substitute drier or a

granular type may result in damage to the equip-
ment.

OUTDOOR THERMOSTATS

An outdoor thermostat (balance point) may be used with this
heat pump system. See last page of these instructions. Select
the proper location for mounting the outdoor thermostat (see
instructions packed with outdoor thermostat).

INDOOR UNITS

Install the indoor coil on the furnace or air handler according to
the installation instructions packed with each component.

REFRIGERANT LINES (Sweat Fit)

The following steps are very important when setting up a
refrigeration system and need to be followed completely to
ensure that a strong, flexible and leak tight system is obtained.

The installation of the copper refrigerant tubing must be done
with care to obtain reliable, trouble-free operation.

1.  Selection of proper refrigerant tubing grade and size

2.  Refrigerant line routing, cutting and fitting

3.  Insulating the vapor line

4.  Proper preparation of joint connections.

5.  Reassembling, cleaning and brazing the joint connections

6.  Connecting the refrigerant lines to the indoor coil and

outdoor unit.

7.  Pressure leak test all joints.

8.  Evacuate refrigerant lines and indoor coil

9.  Charging refrigeration system (See Tabular Data Sheet if

the line length is other than 15 feet).

Use only ACR grade copper tubing and keep ends sealed until
joints are made.

The correct diameters of the refrigerant lines are listed on the
unit nameplate.

For best performance, select routing of refrigerant lines for
minimum distance and fewest number of bends.

Determine the path that the refrigerant lines will follow.

Starting at either the indoor coil or the outdoor unit refrigerant
line connections, carefully measure, cut, de-burr and fit copper
refrigerant lines along the path previously determined.

NOTE: If it is necessary for bends to be formed in the vapor

line, the radius should not be less than 12 inches.

Cut ends of the copper tubing square.

Remove all burrs from tubing with a reamer, file or de-burring
tool.

Whether the indoor coil is above of below the outdoor unit, the
vapor line should not be  sloped for heat pump installations.

INSULATION OF VAPOR LINE

Insulate vapor line with 3/8" closed cell insulation.

Slide tubing insulation onto the vapor line so that it is covered
completely from the indoor coil to the outdoor unit. Be sure that
the tubing is capped before sliding on insulation.

It is not necessary to insulate the liquid line.

NOTE: In areas of extreme temperatures and humidity, addi-

tional insulation may be required to prevent excessive
condensation and loss of capacity.

Do not insulate liquid line and vapor line together. Liquid line
should not be in contact with the vapor line. See Figure 3.

BOTTOM OF COIL SHOULD 

BE HIGER THAN AVERAGE 

SNOWFALL FOR THE AREA

DEFROST ICE BUILD-UP

IN FREEZING WINTER

TEMPERATURE

FIGURE 2 - SNOW  AND  ICE  CONSIDERATIONS

INSTALLATION

Source 1 Part No.

Discharge Line Drier

Apply with (10 SEER)

 1 & 3 Phase Models:

026-11913-700

036

026-13486-700

048

026-13455-900

060

515.16-N3Y

Unitary Products Group

3

Summary of Contents for E1RA Series

Page 1: ...or in the Directory of Certified Unitary Heat Pumps published by the Air Conditioning and Refrigeration Institute Using unmatched com ponents may not only affect the performance of the system but may also void the warranty of the equipment Do not install any coil in a furnace which is to be operated during the heating season without attaching the refrigerant lines to the coil Allow ing the coil ch...

Page 2: ...due to wind chill effect Provide ample clearance from shrubs to allow adequate air to pass across the outdoor coil without leaves or branches being pulled into the coil The outdoor unit may never go into the defrost cycle even with minor frost build up during the daytime in some areas of the United States if it is placed on the south side of the residence with no shade However the heat pump may lo...

Page 3: ...ubing must be done with care to obtain reliable trouble free operation 1 Selection of proper refrigerant tubing grade and size 2 Refrigerant line routing cutting and fitting 3 Insulating the vapor line 4 Proper preparation of joint connections 5 Reassembling cleaning and brazing the joint connections 6 Connecting the refrigerant lines to the indoor coil and outdoor unit 7 Pressure leak test all jo...

Page 4: ... Recommendations and Refrigerant Line Length for vapor and liquid line sizing cali bration of liquid line pressure loss or gain determination of vapor line velocity elevation limitations orifice connections system charging traps etc Total line lengths are limited to 75 feet due to the storage capacity of the accumulator Systems with total line lengths over 50 feet must be provided with 1 Low Volta...

Page 5: ...t for volts frequency phase maxi mum fuse size and minimum branch circuit ampacity Refer to the wiring diagram inside the unit control box cover before connecting to power supply 1 The line voltage service wiring for the outdoor unit must include a disconnect switch located within sight of the outdoor unit 2 Use the correct size fuse or circuit breaker as listed on the unit rating plate and data s...

Page 6: ...LTAGE BOX FAN MOTOR PLUG FIGURE 4 OUTDOOR UNIT CONTROL BOX SINGLE PHASE 10 12 SEER CONTACTOR DUAL RUN FAN CAPACITOR GROUND LUG ADJUSTABLE HIGH VOLTAGE CONDUIT PLATE DEFROST CONTROL BOARD FINGERED BUSHING LOW VOLTAGE BOX FAN MOTOR PLUG START RELAY START CAPACITOR FIGURE 5 OUTDOOR UNIT CONTROL BOX SINGLE PHASE 14 SEER Model 515 16 N3Y 6 Unitary Products Group ...

Page 7: ...FIGURE 6 OUTDOOR UNIT CONTROL BOX THREE PHASE 10 SEER 036 and 048 Models FIGURE 7 OUTDOOR UNIT CONTROL BOX THREE PHASE 10 SEER 060 Model 515 16 N3Y Unitary Products Group 7 ...

Page 8: ...T D O O R U N I T T H E R M O S T A T I N D O O R U N I T P O W E R W I R I N G 2 0 8 2 3 0 3 6 0 4 6 0 3 6 0 P O W E R W I R I N G 2 4 V C O N T R O L W I R I N G N E C C L A S S 2 L O W V O L T A G E T E R M I N A L B L O C K 3 4 I N A I R H A N D L E R W I T H E L E C T R I C H E A T 3 C h e c k t h e l o w v o l t a g e t e r m i n a l b l o c k o n t h e i n d o o r u n i t f o r t h e a c t ...

Page 9: ...EFROST SAFETY LOCKOUT MODE The lock out control opens the circuits to the compressor contactor stopping the compressor in response to 400 High Pressure limit switch opening for more than one second The compressor will remain off until the high pressure switch re closes During the period the switch is open the control will provide a pulsed output at the X terminal to indicate the lock out condition...

Page 10: ...ll remain in defrost until the defrost thermostat opens or 10 minutes expires If the thermostat is open when the short is removed the heat pump will exit defrost immediately 14 SEER WITH DEMAND DEFROST SAFETY LOCKOUT MODE The lock out control opens the circuits to the compressor contactor stopping the compressor in response to the high pressure 400 limit switch or the high discharge temperature sw...

Page 11: ... DRYER solid core SHOWN IN COOLING POSITION ORIFICE heating FIGURE 13 FLOW DIAGRAM 060 10 12 SEER Single Phase INDOOR COIL COMPRESSOR 4 WAY REVERSING VALVE SUCTION ACCUMULATOR OUTDOOR COIL COOLING CYCLE FLOW HEATING CYCLE FLOW SHOWN IN COOLING POSITION FIELD CONNECTED LINE FIELD CONNECTED LINE LIQUID SENSOR Non Adjustable Thermal Expansion Valve Heating FILTER DRYER solid core Non Adjustable Therm...

Page 12: ...llow the unit to go into a defrost cycle if the compressor is operating When the short is removed the heat pump will remain in defrost until the coil temperature reaches 75 F or 14 minutes expires If the liquid coil temperature happens to be above 75 F the short must be maintained to keep the unit in a defrost cycle It should be used since the unit WILL REMAIN in defrost until the short is removed...

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