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035-17480-000 Rev. A (800)

Unitary Products Group

11

COMBUSTION AIR AND VENT SYSTEM

1.

Two-pipe with a sealed combustion intake/vent system
using outdoor combustion air.

2.

Single pipe vent system using combustion air from the
area surrounding the furnace.

3.

Two-pipe intake/vent system using combustion air from a
ventilated attic space and a vent pipe to the outside.

Be sure to follow the appropriate venting section details,
related information and limitations for your type of installation.

METHOD ONE: TWO PIPE SEALED COMBUSTION
AIR & VENT SYSTEM

COMBUSTION AIR INTAKE/VENT CONNECTIONS

This type installation requires outdoor combustion air. Two
separate, properly-sized pipes must be used. One bringing
air from the outdoors to the furnace combustion air intake col-
lar on the burner box, and a second pipe from the furnace
vent connection (top right of unit) back to the outdoors. Refer
to Figure 9.

The intake/vent should be located either through the wall
(horizontal or side vent) or through the roof (vertical vent).
Care should be taken to locate side vented systems where
trees or shrubs will not block or restrict supply air from enter-
ing or combustion products from leaving the terminal.

Also, the terminal assembly should be located as far as pos-
sible from a swimming pool or a location where swimming
pool chemicals might be stored. Be sure the terminal assem-
bly follows the outdoor clearances listed in Table 2 for U.S.
installations. In Canada, refer to CAN/CGA-B149.1 or.2
Installation Code (latest edition-Venting Systems and Air
Supply).

COMBUSTION AIR/VENT PIPE SIZING

To select the proper size piping for combustion air intake and
venting, refer to Table 3. The size will be determined by a
combination of furnace model, total length of run, and the
number of elbows required. The following rules must also be
observed.Long radius elbows are required for all units.

1.

Long radius elbows are required for all units.

2.

Elbows are assumed to be 90 degrees. Two 45 degree
elbows count as one 90 degree elbow.

3.

Elbow count refers to combustion air piping and vent pip-
ing separately. For example, if the table allows for 5
elbows, this will allow a maximum of 5 elbows in the
combustion air piping and a maximum of 5 elbows in the
vent piping.

4.

Three vent terminal elbows (two for vent pipe and one for
air intake pipe) are already accounted for and should not
be counted in the allowable total indicated in the table
(see vent termination section). These parts are shown
shaded.

5.

Combustion air and vent piping must be of the same
diameter.

6.

All combustion air/vent pipe and fittings must conform to

American National Standards Institute (ANSI) standards
and American Society for Testing and Materials (ASTM)
standards D1785 (Schedule 40 PVC), D2665 (PVC-
DWV), F891 (PVC-DWV Cellular Core). D2241 (SDR-21
and SDR-26 PVC), D2261 (ABS-DWV), or F628 (Sched-
ule 40 ABS. Pipe cement and primer must conform to
ASTM Standards D2564 (PVC) or D2235 (ABS).

7.

The use of flexible connectors or no hub connectors in
the vent system is not allowed. This type connection is
allowed in the combustion air pipe near the furnace for
air conditioning coil accessibility.

This furnace is certified to be installed with one of
three possible intake/vent configurations.

Furnace Intake / Vent Connection Size (All Models)

40 - 100 MBH

120 - 140 MBH

Intake

2”

3"

Vent

2”

2"

*

*.

Vent must be increased to 3" on this model.

Note 1:Any vent pipe size change must be made out-

side furnace casing in a vertical pipe section
to allow proper drainage of condensate.

Note 2: An offset using two 45 degree elbows will be

required for plenum clearance when the vent
is increased to 3”.

FIGURE 9 :

Upflow Air Intake/vent Locations
(Models P*XU/G9D-UP)

M

P

C

1

3

2

O

F

F

O

N

OMBUSTION AIR PIPE

PASSES THROUGH TOP PANEL

CONNECTS TO COLLAR
ON TOP OF BURNER BOX

VENT PIPE 

CEMENTS

INTO SOCKET JUST
UNDER TOP PANEL

Summary of Contents for P*XU/G9D-UP

Page 1: ...TART UP AND ADJUSTMENTS 20 ACCESSORY CONNECTIONS 24 FURNACE ACCESSORIES 25 FILTER PERFORMANCE 26 OPERATION AND MAINTENANCE 26 TROUBLESHOOTING 30 FURNACE CONTROL DIAGNOSTICS 30 WIRING DIAGRAM UPFLOW MO...

Page 2: ...THREE TWO PIPE SYSTEM USING COMBUSTION AIR FROM A VENTILATED ATTIC SPACE 18 HORIZONTAL VENT APPLICATIONS 18 CONDENSATE PIPING 19 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 IGNITION SYSTEM SEQUENCE...

Page 3: ...ransit There are no shipping or spacer brackets which need to be removed NOTES CAUTIONS WARNINGS The installer should pay particular attention to the words NOTE CAUTION and WARNING NOTES are intended...

Page 4: ...size as determined using the appropriate tables in Appendix G of the above codes SPECIFIC UNIT INFORMATION LIMITATIONS LOCATION This furnace should be installed in accordance with all national and lo...

Page 5: ...leaning Eighteen 18 inches at the side where access is required for passage to the front when servicing or for inspection or replacement of flue vent connections 8 Where it will not interfere with the...

Page 6: ...ust comply with the National Electrical Code NFPA 70 latest edition For altitudes above 2 000 ft reduce capacity 4 for each 1 000 ft above sea level Refer to Form 650 78 N1 1V Wire size based on coppe...

Page 7: ...ls NOTE In order to achieve the airflow indicated in the table it is recommended those applications over 1800 CFM use return air from two sides one side and the bottom or bottom only For single return...

Page 8: ...cation outside the utility room or basement For further details consult Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Cod...

Page 9: ...for 63 F 35 C rise wire when installed in accordance with instructions Refer the rating plate or Physi cal and Rating Data Tables in these instructions for specific furnace electrical data Provide a p...

Page 10: ...mostat to the terminal board on the ignition module Connect Class 2 control wiring for single stage thermostat or for two stage thermostat Refer to Figure 7 for single stage and Fig ure 8 for two sta...

Page 11: ...e observed Long radius elbows are required for all units 1 Long radius elbows are required for all units 2 Elbows are assumed to be 90 degrees Two 45 degree elbows count as one 90 degree elbow 3 Elbow...

Page 12: ...e grade and anticipated snow depth 1 ft Above grade when adjacent to public walkway 7 ft From electric gas meters regulators and relief equipment min horizontal distance 4 ft Does not apply to multipl...

Page 13: ...ional Clearance FIGURE 12 Horizontal Termination Configuration With Horizontal Extension VENT OVERHANG COMBUSTION AIR ELBOW PARALLEL TO WALL 12 SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM O...

Page 14: ...fined space is an area with less than 50 cubic feet per 1000 Btu hr input rating for all appliances installed in that area The following must be considered to obtain proper air for combustion and vent...

Page 15: ...all be permitted to be waived where special engineering approved by the authority having jurisdiction provides an adequate supply of air for combus tion ventilation and dilution of flue gases Combusti...

Page 16: ...nted vertical terminals may be field fabricated Standard PVC SRD fittings may be used Terminal configuration must comply as detailed in this section When selecting the locations for vent termination t...

Page 17: ...ater tight seal 7 Support the vent piping such that it is angled 1 4 per lin ear foot so that condensate will flow back towards the furnace Piping should be supported with pipe hangers to prevent sagg...

Page 18: ...Table 5 on page 16 Follow all notes installation procedures and required materials in the METHOD TWO ONE PIPE SYSTEM on page 14 to install the vent pipe from the unit to the outdoors VENT TERMINATION...

Page 19: ...quiva lent pipe be field installed as drain pipe The condensate piping may be tied together with the air conditioning con densate drain if the air conditioning condensate drain line is trapped upstrea...

Page 20: ...furnace the gas piping may be full of air In order to purge this air it is recommended that the ground union be loosened until the odor of gas is detected When gas is detected immediately retighten th...

Page 21: ...more accurate input rate adjustment To calculate a meter correction factor use the following formula Using the information from above calculate the gas input rat ing by multiplying the number of cubi...

Page 22: ...djustment 1 Turn off all electrical power to the system at main fuse or circuit breaker 2 Attach a manometer to the outlet pressure tap of the valve 3 Turn on power and energize main and redundant P M...

Page 23: ...crease the rise All direct drive blowers have multi speed motors The blower motor speed taps are located in the control box in the blower compartment Refer to Figure 28 and the unit wiring label to ch...

Page 24: ...ion of the circulating blower NOTE EAC and HUM power leads are provided in the junction box for easier installation FIGURE 27 Upflow Models P XU G9D UP Reading Gas Pressure GAS VALVE U TUBE MANOMETER...

Page 25: ...5 1075 1060 1045 1030 1000 960 910 830 755 LOW 805 795 785 770 755 730 700 655 615 565 80 75 1600 C HIGH 1940 1905 1870 1815 1760 1700 1620 1555 1460 1305 MED 1400 1390 1380 1370 1355 1320 1285 1255 1...

Page 26: ...urnace with 2 return openings and operating on high speed blower it is found that total sys tem static is 0 58 w c To determine the system airflow com plete the following steps 1 Obtain the airflow va...

Page 27: ...035 17480 000 Rev A 800 Unitary Products Group 27 FIGURE 29 Sequence Timing For 50a51 243 Control...

Page 28: ...eriod the gas valve is de energized the ignitor is turned off and the 50A51 control goes into the retry sequence The retry sequence provides a 120 second wait with inducer inter purge following an uns...

Page 29: ...l the filter simply reverse this procedure Lubrication Blower motors in these furnaces are permanently lubricated and do not require periodic oiling BLOWER CARE Even with good filters properly in plac...

Page 30: ...valves in the gas line to the furnace must be open 3 Make sure all wiring connections are secure 4 Review the sequence of operation Start the system by setting the thermostat above the room temperatur...

Page 31: ...used by a number of problems blocked vent or chimney faulty inducer cracked pressure switch hose 7 FLASH This fault code indicates that flame could not be established This no light condition occurred...

Page 32: ...NACE RELAY IGNITER GV GRD DOOR SWITCH N O SW ELEMENTARY DIAGRAM POWER SUPPLY 120 1 60 SEE NOTE 1 GRD DS C NO LS1 C 1LP COM 120V 24V SEC PRI 1T 40VA VENTOR MOTOR HSI NOTES LEGEND DOT DELAY ON TIMER FUS...

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