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292307-UUM-A-0108

2

Unitary Products Group

7.

NEVER . . .Store flammable materials of any kind near your fur-
nace. Gasoline, solvents, and other volatile liquids should be
stored only in approved containers outside your home. These
materials vaporize easily and are extremely dangerous.

8.

NEVER . . .Store cleaning materials near your furnace. Materials
such as bleaches, detergents, powdered cleansers, etc., can
cause corrosion of the heat exchangers. 

9.

NEVER . . . Use the area around your furnace as a storage area
for items which could block the normal flow of air. This flow of air is
required for ventilation of the various furnace components.

INSTRUCTIONS FOR EXAMINING THE FURNACE 

INSTALLATION

It is the owner’s responsibility to ensure that an annual inspection of the
entire heating portion of the unit is made by a qualified service agency.

1.

Examine the heat exchanger, through a field installed access
panel located on the supply air plenum. Visually examine the exte-
rior sections of the vent/combustion air piping and the vent con-
nectors to be sure that they are physically sound without holes or
excessive corrosion.

2.

Examine the vent pipe making sure it is firmly in place, that it
slopes slightly upward and is physically sound without holes and
all of the connections are secure.

3.

Examine the return-air duct connections to make sure they are
physically sound, sealed to the furnace casing, and the ducts ter-
minate outside the space containing the furnace.

4.

Examine the furnace casing making sure the physical support is
sound without sagging, cracks or gaps. Examine the furnace base
making sure it is physically sound without cracks, gaps or sagging
and has a good seal.

5.

Examine the furnace casing for obvious signs of deterioration.

6.

Examine the burner flames to make sure they are in good adjust-
ment. Refer to the pictorial sketch shown in Figure 2 as a compari-
son to the actual flame.

7.

Examine the furnace as outlined above in steps 1 - 6 before each
heating season. Use Figure 3 for visual reference.

 FIGURE 1: 

Component Locations

FIRE OR EXPLOSION HAZARD

This furnace is designed and approved for use with Nat-
ural Gas and (LP) Propane Gas ONLY. DO NOT BURN
ANY LIQUID FUEL OR SOLID FUEL IN THIS FURNACE.

Burning any unapproved fuel will result in damage to the
furnace heat exchanger, which could result in Fire, Per-
sonal Injury, and/or Property Damage.

CONTROL
BOARD

BLOWER
ACCESS
PANEL

GAS
VALVE

LIMIT
SWITCH

BURNER BOX

VENT PIPE

CONDENSATE
HOSE

RAIN
GUTTER

INDUCER
HOUSING

CONDENSATE
DRAIN HOSE

CONDENSATE
TRAP

GAS
REFERENCE
HOSE

PRESSURE
SWITCHES

INDUCER
MOTOR

PRESSURE
SWITCH
TUBING

TRANSFORMER

 FIGURE 2: 

Burner Flame Drawing

MANIFOLD

MAIN BURNER

BURNER
FLAME

INNER
FLAME
CONES

COMBUSTION
AIR
TRANSITION
(not shown)

 FIGURE 3: 

Furnace Examination Checkpoints

 

BURNER DOOR

BLOWER DOOR

3 EXAMINE RETURN AIR

DUCT CONNECTION

4 EXAMINE

FURNACE
CASING

2 REMOVE

THIS PANEL
TO EXAMINE
VENT PIPE

REMOVE THIS
PANEL TO
EXAMINE THE
BURNER FLAMES

6

1

PLACE A FIELD
INSTALLED ACCESS
PANEL LOCATED IN
THE DOWNFLOW
PLENUM TO EXAMINE
THE HEAT EXCHANGER

4 EXAMINE

FURNACE
CASING

5

EXAMINE CASING
FOR DETERIORATION

5

EXAMINE
CASING FOR
DETERIORATION

Summary of Contents for PC9 DH Series

Page 1: ...e furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do not store or use gasoline or other flammable...

Page 2: ...furnace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure it is physically sound without cracks gaps or sagging and has a good seal...

Page 3: ...afety information above 2 Set the thermostat to the lowest setting 3 Turn off all electric power to the appliance 4 Remove burner door 5 Move gas control switch to the OFF position Do not force 6 Wait...

Page 4: ...lations may have the air filter in a rack attached to the cas ing of the furnace or placed in the return air duct You can gain access to the filter by pulling on the door or unscrewing the retaining s...

Page 5: ...the gas supply at the external manual shut off valve and loosen the ground union joint 3 Remove the burner door and remove the burner box cover 4 Disconnect wires from flame sensor rollout switch and...

Page 6: ...le It provides a 30 second ramp up from zero airflow to full capacity and a 30 second ramp down from full capacity back to zero airflow Whenever there is a change in airflow mode such as from low heat...

Page 7: ...con trol board Five Red Flashes Rollout switch or auxiliary limit switch open Check the rollout switch on the side of the burner box It is a manual reset switch To reset push the small button in the...

Page 8: ...Group SECTION III REPLACEMENT PARTS LIST 2 7 13 14 11 5 9 37 10 80 46 45 47 54 64 19 18 27 28 33 30 35 72 71 69 68 1 2 4 5 6 14 15 16 62 55 56 54 21 23 22 31 26 25 59 48 57 60 53 44 43 51 52 49 50 18...

Page 9: ...PLUG WINDOW CLEAR 1 5 44 COMBUSTION AIR TRANSITION 3 WAY 45 TUBING SILICONE Gray 188 ID 2 83 ft Req d 46 TUBING SILICONE Preformed 47 TUBING SILICONE Gray 188 ID 1 25 ft Req d 48 GASKET COMBUSTION BL...

Page 10: ...7 1 2 CABINET 1CB0321 21 CABINET 1CB0324 24 1 2 CABINET 1TK0917 COIL TRANSITION KIT 17 1 2 CABINET 1TK0921 21 CABINET 1TK0924 24 1 2 CABINET REPLACEMENT PART CONTACT INFORMATION This is a generic part...

Page 11: ...292307 UUM A 0108 Unitary Products Group 11 SECTION IV WIRING DIAGRAM FIGURE 9 Wiring Diagram...

Page 12: ...products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation installation or servicing 3...

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