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292307-UUM-A-0108

Unitary Products Group

3

HOW YOUR GAS FURNACE WORKS

Your furnace is a very easy appliance to take for granted. Season after
season, it sits there in your home, keeping you warm and comfortable.
For this reason, you may never have given much thought to the way
your furnace operates. In order to get the safest and most efficient oper-
ation from your furnace, you should understand how your furnace does
its job.

When you set your thermostat to provide more heat in your home, you
are starting the heating cycle of the furnace. First, the inducer motor
starts to purge the heat exchanger of any remaining gases. Next, the
hot surface ignitor glows and after a warm-up period the gas valve
opens and ignition occurs. A short time later, the blower starts and dis-
tributes the warm air throughout the home. The furnace control will vary
the amount of heat and the amount of airflow needed to maintain the
proper temperature in the home.

START-UP AND SHUTDOWN INSTRUCTIONS

Read the Instructions Below Before Trying to Start the 
Furnace

A.

This appliance does not have a pilot. It is equipped with an ignition
device which automatically lights the burner. Do not try to light the
burner by hand.

B.

BEFORE OPERATING; smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.

C.

Use only your hand to push the gas control switch to the “on” posi-
tion. Never use tools. If the switch will not operate by hand, don’t
try to repair it, call a qualified service technician. Force or
attempted repair may result in a fire or explosion.

D.

Do not use this appliance if any part has been under water. Imme-
diately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control,
which has been under water.

Operating Instructions:

1.

STOP! Read the safety information above.

2.

Set the thermostat to the lowest setting.

3.

Turn off all electric power to the appliance.

4.

Remove burner door.

5.

Move gas control switch to the “OFF” position. Do not force.

6.

Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above. If you don’t
smell gas, go to next step.

7.

Move gas control switch to the “ON” position. Do not force.

8.

Replace burner door.

9.

Turn on all electric power to the appliance.

10. Set thermostat to the desired setting. Burner will light, which may

take 30-60 seconds.

11.

After three (3) trials for ignition, if the appliance will not operate fol-
low the instructions, “TO TURN OFF THE APPLIANCE” and call
your service technician or gas supplier.

To Turn Off the Appliance:

1.

Set the thermostat to lowest setting.

2.

Turn off all electric power to the appliance if service is to be per-
formed.

3.

Remove burner access panel.

4.

Move gas control switch to the “OFF” position.

5.

Replace burner access panel.

NOTE: 

The spring-loaded safety cut-off switch, mounted on the blower

deck, behind the indoor fan access panel will automatically cut
off the electrical power supply to the furnace when the blower
panel is removed. As a safety precaution, all electrical power
and the gas supply to the furnace should be turned off before
servicing.

If you do not follow these instructions exactly, a fire or
explosion may result causing property damage, personal
injury, and/or loss of life.

Should overheating occur, or the gas valve fail to shut off,
turn the external manual gas valve in the gas supply line to
the furnace to the “off” position and let the furnace cool off
before shutting off the electrical power supply. Refer to
Figure 5.

 FIGURE 4: 

Gas Valve

 FIGURE 5: 

Gas Piping

 FIGURE 6: 

Horizontal Gas Piping

INLET
PRESSURE
TAP

OUTLET
PRESSURE
TAP

ON/OFF
KNOB

MAIN
REGULATOR
ADJUSTMENT

EXTERNAL MANUAL
SHUTOFF VALVE

TO GAS
SUPPLY

TO GAS
SUPPLY

GROUNDED JOINT UNION
MAY BE INSTALLED
INSIDE OR OUTSIDE UNIT.

DRIP
LEG

MANUAL
SHUT-OFF
VALVE

GAS
PIPE

GAS
PIPE

DRIP
LEG

MANUAL
SHUT-OFF VALVE

GAS VALVE

GAS BURNERS

DRIP
LEG

Summary of Contents for PC9 DH Series

Page 1: ...e furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do not store or use gasoline or other flammable...

Page 2: ...furnace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure it is physically sound without cracks gaps or sagging and has a good seal...

Page 3: ...afety information above 2 Set the thermostat to the lowest setting 3 Turn off all electric power to the appliance 4 Remove burner door 5 Move gas control switch to the OFF position Do not force 6 Wait...

Page 4: ...lations may have the air filter in a rack attached to the cas ing of the furnace or placed in the return air duct You can gain access to the filter by pulling on the door or unscrewing the retaining s...

Page 5: ...the gas supply at the external manual shut off valve and loosen the ground union joint 3 Remove the burner door and remove the burner box cover 4 Disconnect wires from flame sensor rollout switch and...

Page 6: ...le It provides a 30 second ramp up from zero airflow to full capacity and a 30 second ramp down from full capacity back to zero airflow Whenever there is a change in airflow mode such as from low heat...

Page 7: ...con trol board Five Red Flashes Rollout switch or auxiliary limit switch open Check the rollout switch on the side of the burner box It is a manual reset switch To reset push the small button in the...

Page 8: ...Group SECTION III REPLACEMENT PARTS LIST 2 7 13 14 11 5 9 37 10 80 46 45 47 54 64 19 18 27 28 33 30 35 72 71 69 68 1 2 4 5 6 14 15 16 62 55 56 54 21 23 22 31 26 25 59 48 57 60 53 44 43 51 52 49 50 18...

Page 9: ...PLUG WINDOW CLEAR 1 5 44 COMBUSTION AIR TRANSITION 3 WAY 45 TUBING SILICONE Gray 188 ID 2 83 ft Req d 46 TUBING SILICONE Preformed 47 TUBING SILICONE Gray 188 ID 1 25 ft Req d 48 GASKET COMBUSTION BL...

Page 10: ...7 1 2 CABINET 1CB0321 21 CABINET 1CB0324 24 1 2 CABINET 1TK0917 COIL TRANSITION KIT 17 1 2 CABINET 1TK0921 21 CABINET 1TK0924 24 1 2 CABINET REPLACEMENT PART CONTACT INFORMATION This is a generic part...

Page 11: ...292307 UUM A 0108 Unitary Products Group 11 SECTION IV WIRING DIAGRAM FIGURE 9 Wiring Diagram...

Page 12: ...products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation installation or servicing 3...

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